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Summary of Contents for PLS Access ACC-1150
- Page 1 UK Version Revision: 1.4 Year: 2017 BS:EN 1756-2-2004 and A1:2009 Instruction Manual Access™ Van Lift ACC-1150, ACC-1200, ACC-1280, ACC-1300, ACC-1380 Access™ Van Lift www.passengerliftservices.co.uk...
- Page 2 1.4. Operator Responsibility 1.5. Health & Safety (Scooters) 2. TECHNICAL 2.1. Main Components Access™ Van 2.2. Dimensions Access™ Van 2.3. Technical Data (Volts, PLS Blue) 3. PRODUCT USE: 3.1. Intended Use 3.2. Improper Use 4. SAFETY DEVICES 4.1. Description of Safety Devices Access™ Van 5.
- Page 3 General 1.1 Manufacture Passenger Lift Services Ltd Unit 2 Summit Crescent Trading Estate Smethwick, West Midlands United Kingdom Tel: +44(0) 0121 552 0660 1.2 Manufacture The lift device is manufactured in compliance with the relevant EC directives applicable on the date of entering the market.
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Page 4: Using The Manual
Before performing any operations on the lift, users and operators must carefully read the instruc- tions given in this publication. In the event of doubt over the correct interpretation of the instructions, contact the PLS technical department to obtain the required clarifications. -
Page 5: Operators Responsibility
Examples include: • Completed operational training supervised by an experienced operator in PLS lifts in an environment which is safe and controlled. Such supervised training should allow the trainee to gain working experience in all operation aspects of the lift. - Page 6 No operator will use the lift if they believe it is unsafe and doing so could injury themselves or others, they MUST report their concerns directly to their manager or PLS...
- Page 7 General 1.5 Heath & Safety (Scooters)
- Page 8 Technical Technical 2.1 Main Components Access™ Van 2:1 Main Components Access™ Van Manual Pump Handle Power Pack Pump Mounting Bracket Bridge Plate Carriage Top Sheet Handrail Cassette/ Box Umbilical Box Lock Platform Roll Off Ramp Extension...
- Page 9 Technical Technical 2.2 Dimensions Access™ Van 2.2 Dimensions Access™ Van D=Platform Widths B=Box Widths C=Platform Length 200-550mm Bridge Plate Variations to Suit Vehicle G= Platform Overhang To E=Max Up Shroud At Max Up 175mm A=Box Length F=Max Down Overall Length =A +40mm (Shroud) ACC-1150 ACC-1200 ACC-1280...
- Page 10 Technical General 2.3 Technical Data Access™ Van 2.3 Technical Data Access™ Van The Lift is designed To Transport: One person in a wheelchair with or without an attendant, with a size not larger than the width/ length of platform space available, or weight over the stated ‘SWL’...
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Page 11: Intended Use
PRODUCT USE Product Use 3.1 Intended Use 3.1 Intended Use The lift is designed for installation on the loading floor of a vehicle designed for transportation of the disabled in wheelchairs, within the limits of the performances and capacities indicated in the technical characteristics. -
Page 12: Product Use
PRODUCT USE Product Use 3.2 Improper Use 3.2 Improper Use Anything that is not specifically referred to in chapter 3.1 is considered IMPROPER USE. IT IS FORBIDDEN to climb onto the lift or any of its parts and go up or down while standing. -
Page 13: Safety Devices
SAFETY DEVICES Safety Devices 4.1 Description of Safety Devices Access™ Van 4.1 Description of Safety Devices Access™ Van Standard Handrail Standard Standard Handrail Guard Standard Roll Of Ramp Standard Roll Off Ramp Standard Standard Bridge Plate Standard Standard Anti-Slip Surface Cleats Anti-Slip Surface Cleating Standard Optional... - Page 14 ACC 26469 ACC25130-DB Access Operation Instructions Board PASSENGER LIFT SERVICES LTD Unit 2, Summit Crescent Ind. Est., Off Roebuck Lane, Smethwick, West Midlands. B66 1BT Tel: 0121 552 0660 Uniformly Distributed LIFT SERIAL No. Website: www.passengerliftservices.co.uk PLS 321 REFLECTIVE REFLECTIVE REFLECTIVE...
- Page 15 LOGISTICS Logistics 6.1 Receipt and Inspection 6.1 Receipt and Inspection Upon delivery of the lift, you need to perform the following inspections: Ensure the product delivered corresponds to the relevant documentation e.g. the order specification and the transport document. Examine packaging to ensure it is undamaged and all parts are intact during transportation.
- Page 16 LOGISTICS Logistics 6.3 Handling 6.3 Handing All lifting and short workshop distance transportation of packages lifts must be carried out using a forklift truck. Safe lifting can only be achieved when using suitably rated load capacity equipment (Please refer to Technical Data Table for indicated lift weight) HANDLING STAFF MUST WEAR: SAFETY SHOES WITH STEEL TOE CAP AND NON-SLIP SOLES.
- Page 17 Installation INSTALLATION 7.1 General Installation- Risk Assessement 7.1 General Installation- Risk Assessement Location: Passenger Lift Services Ltd Rev No: Operation/Activity: Lift Operation Severity Likelihood Risk Rating List below the operations, in your = S x L opinion, which involve a significant 1 2 3 4 5 1 2 3 4 5 hazard, risk of injury? Stability of lift during operation Entrapment from moving parts Slips, trips and falls Operating environment Manual operation of lift Contact with hazardous substances Fire List persons at Operators No injury just minor damage to Rare - may occur only in plant, equipment or structure...
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Page 18: General Installation
Installation 7.2 General Installation- Section Chassis VIEW ON RHS OF THE BOX PLATFORM (REAR SECTION OF VEHICLE) BOX SECTION LARGE CHASSIS VEHICLE FLOOR ARMS BUMPER FRONT MOUNTING BRACKET VIEW ON LHS OF THE BOX (REAR SECTION OF VEHICLE) BOX SECTION CHASSIS REAR MOUNTING BRACKET BUMPER DETAIL A... - Page 19 Installation 7.3 General Installation- Open Section Chassis PLATFORM VIEW ON RHS OF THE BOX (REAR SECTION OF VEHICLE) OPEN SECTION CHASSIS VEHICLE FLOOR ARMS BUMPER FRONT MOUNTING BRACKET DETAIL A VIEW ON LHS OF THE BOX (REAR SECTION OF VEHICLE) OPEN SECTION CHASSIS REAR MOUNTING BRACKET WASHER...
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Page 20: Vertical Mounting
Installation 7.4 Power Pack Mounting Options Vertical Mounting Mounting PLUG Horizontal Mounting Horizontal Mounting (On Side) (On Back) PLUG PLUG mounting brackets will vary contact pls... -
Page 21: Oil Level
Insert the dip stick fully into the Oil filler, remove and then check to see where the oil is indicated on the dip stick. If the oil is on the min mark then top up slowly with PLS Blue oil only, repeat checking procedure as above until the oil is mid way between min/ max levels. - Page 22 Installation 7.6 Hydraulic and Electrical Fittings Hydraulics Fitting Electrics Fitting Battery connection Battery LIVE (Red) 16 mm min Circuit Breaker (MUST BE LOCATED CLOSE TO THE BATTERY- AWAY) MAX 200MM Battery NEG (Black) 16 mm DOWN 6 Way Handset...
- Page 23 INSTALLATION Installation 7.7 Floor Height Adjustment 7.6 Floor Height Adjustment...
- Page 24 INSTALLATION Installation 7.8 Bridge Plate Adjustment 7.7 Bridge Plate Adjustment Access is gained from top of Platform...
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Page 25: Installation Installation
INSTALLATION Installation 7.9 Weight Test 7.8 Weight Test Dynamic Dynamic... - Page 26 INSTALLATION Installation 7.10 Weight Test 7.7 Weight Test- Overload Load Test 7.9 Weight Test Overload Overload Drift Drift Static Static...
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Page 27: Installation Checklist
INSTALLATION Installation 7.11 Installation Check List 7.11 Installation Check List Installation Checklist Engineer Name: Date: Customer Details: Address Contact: Tel Number: Lift Serial Number: No Item Checked Check lift to order supplied by PLS Dispose of any excess parts / materials appropriately Lift to be collected in a timely manner If lifts cannot be collected and delivered for any reason, PLS will dispatch lift to the customer’s premises (UK ONLY) Ensure enough time is allowed to install the lift in one full day To sign in / register with relevant manager at Coach Builders, and abide by the Site’s H & S Policy. Dependent on the Customer’s H & S Policy, the Engineer maybe required to provide a working on site risk assessment Deliver the lift (s), plus tooling and test weights To co-ordinate lift, tooling and weights to the installation bay For the given vehicle, Engineer to check correct paperwork Check vehicle is (Standard), anything other than (Standard) should be reported immediately. This includes spare wheels, fuel tank, modification of suspension, air conditioning unit, exhaust and all parts of exhaust Installation should commence in correlation to guidelines set out by PLS Hand control cable through door – Vehicle cable bush Door plug (Nutrik) 20mmø hole required. Door switch 12mmø hole. One required if no cab switch? Rubber boot on 70 amp isolator. - Page 28 Once test weights are removed, to visually inspect lift / brackets / all fastenings, if necessary check with tools (Calibrated torque wrench) Cosmetics of the installation are standardised by the following: o Operation board to be screwed in with appropriate fastenings o Handset located in standard position o Handset cable correctly wired through door and door hinge o Door or cab switch correctly installed and adjusted o Hydraulic pump topped up to correct level of fluid o All cabling correctly tightened and exposed ends rubber booted o Conduit in all cables (70 amp) o Isolator relay routed on bracket o Power pack is fused correctly as supplied by the factory, any modifications required or witnessed should be fully documented and reported to all parties concerned. o Hand pump handle should be correctly clipped to power pack or customer’s preferred location o Pump c/s link wire taken out Lift to be fully cleaned down and checked in accordance with new equipment automotive supply. (Air blow and silicone, lubricate) Remaining photographs to be taken of lift fully up / lift fully down / lift cassette box from under vehicle, to include weight test photo. Photos to be emailed to Head Office Relevant manager to be contacted to inspect installation and sign off relevant paperwork Work area to be cleaned to a satisfactory level Tools, weights and pallet to be removed back to Engineer’s vehicle Engineer to sign out accordingly with the site policy...
- Page 29 INSTALLATION Installation 7.11 Torque Settings in Nm 7.12 Torque Settings in Nm Tightening Torque Nm Thread Size Property Class HTS 8.8 10.9 12.9 2.9 4.1 4.95 5.75 8.1 9.7 9.9 14.0 16.5 24.0 34.0 40.0 M10 48.0 67.0 81.0 M12 83.0 117.0 140.0 M14 132.0 185.0 220.0...
- Page 30 Thread Size Tightening Torque Nm Hydraulic Fitting BSP 1/8 17.0 1/4 34.0 3/8 47.0...
- Page 31 OPERATION Operation 8.1 Standard Operating Procedure 8.1 Standard Operating Procedure...
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Page 32: Operation
OPERATION Operation 8.2 Manual Override Procedure 8.2 Manual Override Procedure... - Page 33 CLEANING Cleaning 9.1 Cleaning Instructions 9.1 Cleaning Instructions Great care needs to be taken during the cleaning process, all cleaning is to be carried out by hand using a gentle cloth or sponge soaked in non-aggressive detergent and then rinsed with a cloth dampened with water.
- Page 34 The Warranty Agreement does not supersede the Suppliers Conditions: liability for all components as defined in the Sale of Goods Warranty does not extend to lifts that have not been regularly act 1982. serviced by a PLS engineer, o r factory trained and authorised Months 24 to 36 of the Warranty: engineer. This includes the 6 monthly LOLER inspection and separate weight test, which must be current at the date of the The vehicle will be required to be returned to the PLS Factory Warranty Claim.
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Page 35: Service And Maintenance
Service & Maintenance 10.2 Loler... - Page 36 Service & SERVICE & SERVICE & Maintenance MAINTENANCE MAINTENANCE 10.3 Daily Inspections 10.3 Daily Inspections 10.3 Daily Inspections Lift Inspection checks are required on a DAILY basis by the lift operating company. Lift Inspection checks are required on a DAILY basis by the lift operating company. The working life of your lift will be greatly prolonged if these steps are adhered to.
- Page 37 9.1. 10. Check Up/ Down pump for fluid leaks and loose/ corroded electrics. Top up reservoir (with lift at ground position) with PLS Blue Hydraulic Oil, do NOT overfill. Coat any exposed electrics with dielectric grease (or similar) to protect.
- Page 38 Service & SERVICE & Maintenance MAINTENANCE 10.5 Six Monthly Inspections 10.5 Six Monthly Inspections For Factory Trained Lift Engineers As monthly safety checks plus: 1. Check arm pivot pins, bushes, bearings and retaining grub screws. 2. Check cylinder rod clevis and grub screws. 3.
- Page 39 Service & Maintenance 10.6 Lubrication...
- Page 40 Service & Maintenance 10.7 31 Point Check 10.7 31 Point Check Lift no: LOLER / SERVICE Repair Check List Vehicle Reg: Engineer’s Name: Date: Customer Details: Address, Contact: Tel. Number: Poor Good Ramp stop (roll-off) operation/condition Condition of ramp stop cylinder (corrosion, leaks, loose caps) Bridging plate operation/condition Carriage lock and rocker(s) working correctly Platform stability...
- Page 41 Contact the local Authority to ensure that specific materials such as lubricants, electrical/ electronic components are disposed of correctly. YOU MUST RETURN THE MACHINE ID PLATES AND ANY OTHER CONNECTED DOCUMENTS TO PLS WHEN THE PRODUCT HAS BEEN RECYCLED.
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Page 42: Troubleshooting Instructions
Motor failure Replace motor Loose carriage electrical connections Check plugs, sockets & pins Lift not powering UP Low oil Add PLS Blue Hydraulic oil No pump pressure Check and readjust pressure relief Hose burst Replace Lift Up switch (Out switch) Check switch adjustment &... - Page 43 Down valve not opening due to low voltage Charge battery Down valve sticking (contamination) Remove / clean and replace Down valve coil failure Check / replace Problem Fault Solution Platform Extension will not Handrails not raised up Raise up handrails into locked position extend Extension legs not free from stow bolts Power lift UP to higher position...
- Page 44 DIAGRAMS Diagrams 13.1 Wiring Diagram- Power Pack 13.1 Wiring Diagram- Power Pack...
- Page 45 LIFT DIAGRAM Diagrams 13.2 Wiring Diagram- Lift BLANK BROWN/WHITE POWER IN/OUT MOTOR CARRIAGE LOOM DOOR SAFE LINK FLOOR SWITCH B&C (OPTIONAL) VIOLET GREY BLACK BLANK BLACK GREEN PIPO SOLENOID CARRIAGE IN WHITE BLUE YELLOW YELLOW ORANGE YELLOW YELLOW GREY GREY CARRIAGE OUT VIOLET VIOLET...
- Page 46 DIAGRAMS Diagrams 13.3 Hydraulic Diagram 13.3 Hydraulic Diagram...
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Page 47: Spare Parts
14.1 Contents List of Spare Parts For spare parts, either, use the assembly drawings to identify the required part, then add these to the following form or contact the PLS spare parts department and talk to one of our staff. - Page 48 SPARE PARTS Spare Parts 14.2 Spare Parts- Request From 14.2 Spare Parts- Request From SPARE PARTS REQUEST FORM FROM Mr. SPARE PARTS DEPARTMENT Email: parts@pls-access.co.uk DESCRIPTION PRIORITY URGENT ! NORMAL ! SHIPMENT PAYMENT DESTINATION SIGNATURE DATE...
- Page 82 Notes...
- Page 83 Notes...
- Page 84 Passenger Lift Services Limited Unit 2, Summit Crescent Ind. Est., Off Roebuck Lane, Smethwick, West Midlands B66 1BT. U.K. Tel: +44 (0)121 552 0660 Fax: +44 (0)121 552 0200 E-mail: enquiries@pls-access.co.uk Web Site: www.passengerliftservices.co.uk...
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