eqss Gen-3 LMS 6285 Installation Manual
  1. Manuals
  2. Brands
  3. eqss Manuals
  4. Control Systems
  5. Gen-3 LMS
  6. Installation manual

eqss Gen-3 LMS 6285 Installation Manual

Telehandler load management system for mt1030
Hide thumbs Also See for Gen-3 LMS 6285:
Table of Contents

Advertisement

Quick Links

Download this manual
EQUIPMENT SAFETY SYSTEMS PTY LTD
eqss™ Gen-3 LMS
Telehandler Load Management System
Installation Manual for MT1030
Manual Tool Recognition
Failure To Follow Installation Manual Will Void Warranty
VER: 20150709

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the Gen-3 LMS 6285 and is the answer not in the manual?

Questions and answers

Related Manuals for eqss Gen-3 LMS 6285

Summary of Contents for eqss Gen-3 LMS 6285

  • Page 1 EQUIPMENT SAFETY SYSTEMS PTY LTD eqss™ Gen-3 LMS Telehandler Load Management System Installation Manual for MT1030 Manual Tool Recognition Failure To Follow Installation Manual Will Void Warranty VER: 20150709...
  • Page 2 Documentation Conventions The list below highlights important documentation conventions. Text presented in this manner is intended to provide the user with some general information. The user should ensure information presented in this manner is clearly understood. Text presented in this manner provides the user with information to assist in completion of the current procedure being explained.
  • Page 3 Important Information Information contained in this publication regarding this device's applications and the like is provided only for your convenience and may be superseded by updates. It is your responsibility to ensure that the application or our equipment meets with your specifications.

  • Page 4: Table Of Contents

    Table of Contents Tools Required for Installation..................6 Installation Index......................7 Covers.........................11 Cable Reeler Installation.....................13 Cable Reeler Mounting Position................15 Pressure Sensor Installation..................16 Pressure Manifold....................16 Compensation Pressure Sensors................18 Reverse Camera......................19 Cutout Harness......................21 Forward Camera......................23 Stabiliser Cable Harness.....................25 Light Tower Installation....................27 Light Tower Bracket Mounting Position..............28 Machine Input Harness....................29 Can Pressure Input Module (CPIM)................30 External Cable Completion..................31...
  • Page 5 Schematics........................44 Indexes and Tables.....................47 VER: 20150709 5 of 48...

  • Page 6: Tools Required For Installation

    Tools Required for Installation The tools required to perform the installation of the TSS are listed below Pencil or Texta • Drill • Drill bits • 3.3 mm ◦ 4.5 mm ◦ 5 mm ◦ 6.25 mm ◦ 6.8 mm ◦...

  • Page 7: Installation Index

    Installation Index The components and cables of the Gen-3 Telehandler Load Management System are outline in the tables below. The following pages show where the components are installed and the cable routing. See the appropriate manual section for a detailed installation description for each component.

  • Page 8: Table 2: Cable Installation Index

    Colour Cable Description Yellow Boom Cable Dark Green Main Cylinder Pressure Sensor Cables Dark Blue Compensation Cylinder Pressure Sensors Cables Light Blue Forward Camera Cable Violet Light Tower Cable Aqua Rear Camera Cable Dark Purple CCIM Cable Light Green Cutout Harness Display Cable Orange User Input Control Cable...

  • Page 9: Illustration 1: Machine Boom

    Illustration 1: Machine Boom VER: 20150709 9 of 48...

  • Page 10: Illustration 2: Machine Chassis

    Illustration 2: Machine Chassis VER: 20150709 10 of 48...

  • Page 11: Covers

    Covers Remove the following covers before starting the installation Step Description Diagram Remove the top and lower rear cover behind the boom. Remove the side panel next to the cabin under the boom. Remove the covers under the boom. Remove the covers over the stabiliser pressure manifolds VER: 20150709 11 of 48...

  • Page 12: Table 3: Cover Removal

    Step Description Diagram Inside the cabin remove the dashboard. Remove the cover over the fluid containers Remove the cover over the SPU behind the seat Table 3: Cover removal VER: 20150709 12 of 48...

  • Page 13: Cable Reeler Installation

    Cable Reeler Installation The cable reeler is used to measure the boom extension to determine the maximum lifting capacity. Step Description Diagram Drill and tap the holes for the cable reeler according to the mounting diagram on page 15. Mount using the supplied bolts and washers.

  • Page 14: Table 4: Cable Reeler Installation

    Step Description Diagram Connect the supplied M12 10 metre cable (CB001027) into the cable reeler connection. Run the cable along the hydraulic pipes running down the boom, secure using cable ties every 150 mm to 200 mm. Cable tie to the flexible hydraulic hoses down to the chassis.

  • Page 15: Cable Reeler Mounting Position

    Cable Reeler Mounting Position Illustration 3: Cable Reeler Mounting Position VER: 20150709 15 of 48...

  • Page 16: Pressure Sensor Installation

    Pressure Sensor Installation The hydraulic pressure sensors are used to measure the lifting load of the telehandler. Pressure Manifold Failure to tighten the bolts to the correct torque on the pressure manifold may result in a pressure failure on the counterbalance valve causing an uncontrolled fall of the boom.

  • Page 17: Table 5: Pressure Manifold Installation

    Step Description Diagram Connect the supplied M12 4 metre cables (CB001026) into each of the pressure sensors. Add both cables to 3 m of snake tube. Cable tie to the flexible hydraulic hoses connected to the main lift cylinder. Make sure the cable isn't pinched or stretched when the boom is raised or lowered.

  • Page 18: Compensation Pressure Sensors

    Compensation Pressure Sensors Step Description Diagram Install the pressure sensors with the tee connections into the head and rod of the compensation cylinder. Start the machine, pressurise the boom and check for leaks. Connect the supplied M12 4 metre cables (CB001026) into each of the pressure sensors.

  • Page 19: Reverse Camera

    Reverse Camera The rear camera video is displayed on the screen when the machine is in reverse gear to allow the operator to see behind the telehandler while reversing. Do not disconnect the camera power connection while the system is operating as this can damage the fuse. Step Description Diagram...
  • Page 20 The camera's viewing angle may need to be adjusted once the system is installed and the display is operational. Once the cable has secured with a cable tie disconnect the cable to remove the rear cover until the installation is finalised For further details on running the camera cable refer to the Installation Index on page 7...

  • Page 21: Cutout Harness

    Cutout Harness Isolate the main battery before connecting into the machine wiring Step Description Diagram Push the snake tube containing the terminal for the SPU connector cutout signal from under the boom through the hole into the cabin with the other snake tube cables for the SPU.

  • Page 22: Table 8: Spu Cable Harness Installation

    Step Description Diagram Run the snake tube and cables towards the cabin and cable tie with the other cables during External Cable Completion on page 31. Table 8: SPU Cable Harness Installation For further details on running the cutout harness refer to the Installation Index on page 7 VER: 20150709 22 of 48...

  • Page 23: Forward Camera

    Forward Camera The forward camera video is displayed on the screen when the machine is in forward gear to allow the operator to see past the boom to obstructions that would damage the right front tyre. Do not disconnect the camera power connection while the system is operating as this can damage the fuse.
  • Page 24 The camera's viewing angle may need to be adjusted once the system is installed and the display is operational. For further details on running the camera cable refer to the Installation Index on page 7 VER: 20150709 24 of 48...

  • Page 25: Stabiliser Cable Harness

    Stabiliser Cable Harness The pressure switches don't come with the MT1030 as standard and will need to be order from Manitou. Step Description Diagram Remove the blanking plug from the pressure manifold and install the pressure switch, into the left stabiliser The pressure port for the right stabiliser manifold block may not be...

  • Page 26: Table 10: Stabiliser Cable Harness Installation

    Step Description Diagram Connect the 3 pin connector labelled left stabiliser from the stabiliser harness into the left stabiliser pressure switch. Connect the 3 pin connector labelled right stabiliser from the stabiliser harness into the right stabiliser pressure switch. Cable tie to the existing snake tube. Run the remainder of the cable towards the cabin and cable tie with the front camera cable harness...

  • Page 27: Light Tower Installation

    Light Tower Installation The light tower warns other workers when the telehandler is lifting loads close to it's maximum capacity. Step Description Diagram Drill and tap the holes required to mount the light tower bracket on the chassis according to the mounting diagram on page 28.

  • Page 28: Light Tower Bracket Mounting Position

    Light Tower Bracket Mounting Position Illustration 4: Light Tower Bracket Mounting Position VER: 20150709 28 of 48...

  • Page 29: Machine Input Harness

    Machine Input Harness Isolate the main battery before connecting into the machine wiring Step Description Diagram Locate the connectors under the boom next to the cabin, that connect into the joystick. Mechanical joystick Connect the 6 pin tee connector into X43.

  • Page 30: Can Pressure Input Module (Cpim)

    Can Pressure Input Module (CPIM) The CPIM is responsible for processing the information sent from the pressure sensors. Accidentally swapping the pressure sensor connections will not damage system and can be determined if the display is showing a negative load. Do not plug the pressure sensor cable into the far right side boom cable.

  • Page 31: External Cable Completion

    External Cable Completion All external cabling is completed in this step. Step Description Diagram Coil up and cable tie the additional cabling for the pressure sensor, boom and light tower cables and store underneath the CPIM. Connect the supplied M12 4 metre cable (CB001026) into the connection out of the right side of the CPIM for the CCIM cable.

  • Page 32: Table 14: External Cable Completion

    Step Description Diagram Run the CCIM, light tower, cutout harness, stabiliser cable harness and camera cables up through the hole into the cabin under the dashboard. Note: Pull the entire length of cable through into the cabin, excess cable will be stored under the dashboard cover in the cabin.

  • Page 33: Display Installation

    Display Installation The display shows the current safety status of the telehandler. Step Description Diagram Attach the display bracket to the level indicator in the top right corner using the supplied M6 x 35 mm bolts and nuts. Attach the display to the bracket and tighten the grub screw Table 15: Display Installation Adjust the display bracket for optimal viewing angle once the...

  • Page 34: User Input Control

    User Input Control The user input control consists of a single switch mounted in the dashboard. Step Description Diagram Drill a 34 mm hole into the dashboard. Install the user input control dial in the dashboard, aligned so the Enter cap is facing up.

  • Page 35: Can Cabin Interface Module (Ccim)

    Can Cabin Interface Module (CCIM) The CCIM connects the system into the machine electronics. Step Description Diagram Position the backup battery underneath the dashboard as shown and secure using double sided velcro tape. Position the CCIM next to the brake fluid container as shown and secure using double sided velcro tape.

  • Page 36: Cabin Loom

    Cabin Loom The cabin loom connects the CCIM to the machine connections and the other modules of the system. Isolate the main battery before connecting into the machine wiring Do not disconnect the camera power connection while the system is operating as this can damage the fuse. Step Description Diagram...
  • Page 37 Step Description Diagram Connect the camera power and signal cables to the cabin loom. Note: The white connector is not used. Connect the 4 pin female connector from the machine input harness, the 6 pin female connector from the cutout cable harness and the 2 pin and 12 pin connectors from the stabiliser harness to the cabin loom connectors.

  • Page 38: Table 18: Cabin Loom Installation

    Step Description Diagram Place cable tie points on the side of the window. Cable tie the snake tube to the cable tie points. Table 18: Cabin Loom Installation VER: 20150709 38 of 48...

  • Page 39: Finalisation

    Finalisation This section will complete the final power connections to power the system and finish any additional items. Step Description Diagram Cut wire 478 into terminal 1 of the switch. Join the yellow wire from the machine input harness to side of wire 478 leading towards the switch.
  • Page 40 Step Description Diagram Attach the CCIM to the velcro strips installed earlier. Coil up the extra cables and store underneath the dashboard cover. Reconnect the main battery from the isolation switch. Turn the machine onto first stage /accessories and ensure the system is activated.

  • Page 41: Table 19: Finalisation

    Step Description Diagram Perform a final check on all the cabling and sensors. Replace all the covers Table 19: Finalisation Complete the system checklist once installation has been completed. VER: 20150709 41 of 48...

  • Page 42: Sensor Calibration

    Sensor Calibration Once the installation is complete, the sensors will require calibration. A sensor calibration must be performed once the cable reeler and CPIM have been mounted. If the cable reeler or CPIM have been moved/repositioned a recalibration must be performed Step Description...

  • Page 43: Table 20: Sensor Calibration

    Step Description Diagram Enter the password (Default Password: 2-8-4) Select Sensor Calibrations Select Calibrate Carrier Angle and then follow the instructions on the screen to complete the calibration. Repeat for Calibrate Boom Angle and Calibrate Boom Length. Table 20: Sensor Calibration VER: 20150709 43 of 48...
  • Page 44 Schematics VER: 20150709 44 of 48...
  • Page 45 VER: 20150709 45 of 48...
  • Page 46 VER: 20150709 46 of 48...
  • Page 47 Indexes and Tables Illustration Index Illustration 1: Machine Boom..................9 Illustration 2: Machine Chassis...................10 Illustration 3: Cable Reeler Mounting Position............15 Illustration 4: Light Tower Bracket Mounting Position..........28 Index of Tables Table 1: Component Installation Index................7 Table 2: Cable Installation Index..................8 Table 3: Cover removal....................12 Table 4: Cable Reeler Installation................14 Table 5: Pressure Manifold Installation..............17 Table 6: Compensation Pressure Sensor Installation..........18...
  • Page 48 __________________________________________________________________________________ Equipment Safety Systems Pty. Ltd. Tel: +61 3 8770 6555 ABN: 31 061 789 151 27 Cumberland Drive, Seaford 3198, Victoria, Australia Fax: +61 3 8770 6590 Web: www.eqss.com.au VER: 20150709 48 of 48...

Table of Contents