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Nabrico DF-1 N Series Owner's Manual

Electric winch
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NABRICO
DF-1 N Electric Winch Owner's Manual
OM-DF1-021-A

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  • Page 1 NABRICO DF-1 N Electric Winch Owner’s Manual OM-DF1-021-A...
  • Page 2 THIS PAGE IS INTENTIONALLY LEFT BLANK.

  • Page 3: Table Of Contents

    NABRICO DF-1 N ELECTRIC WINCH Owner’s Manual NABRICO DF-1-N ELECTRIC MANUAL WINCH Owner’s Manual CONTENTS SAFETY INFORMATION ..................4 1.1 GENERAL INFORMATION ................5 1.2 INSTALLATION OF EQUIPMENT ..............6 1.3 ELECTRIC POWER CONNECTION ............... 8 1.4 INSTALLATION OF WIRE ROPE ..............9 2.1 OPERATING THE WINCH ................

  • Page 4: Safety Information

    NABRICO DF-1 N ELECTRIC WINCH Owner’s Manual SAFETY INFORMATION CAUTION Prior to installing and operating the winch, please read this manual thoroughly and carefully. Keep this manual and all other instructions accessible at all times. The Occupational Safety and Health Act of 1970 states that it is the employer’s responsibility to provide a workplace free of hazard.

  • Page 5: General Information

    NABRICO DF-1 N ELECTRIC WINCH Owner’s Manual 1.1 GENERAL INFORMATION THE RIGHT CHOICE WHEN YOU NEED TO DF-1 N ELECTRIC WINCH Features & Specifications • Salt water package standard on all power winches. • Hot-dipped galvanized. • Stainless or silicon bronze fasteners.

  • Page 6: Installation Of Equipment

    NABRICO DF-1 N ELECTRIC WINCH Owner’s Manual 1.2 INSTALLATION OF EQUIPMENT NOTICE It is the responsibility of the customer, not the winch manufacturer, to properly locate and install the winch with regard to the safety of those operating the machinery.
  • Page 7 NABRICO DF-1 N ELECTRIC WINCH Owner’s Manual 1.2.4 Maintain a fleet angle no greater than 1-1/2 degrees from winch drum to lead sheave (see appendix 1). The proper fleet angle helps to minimize wire rope damage by assisting the wire rope to wind uniformly onto the drum.

  • Page 8: Electric Power Connection

    NABRICO DF-1 N ELECTRIC WINCH Owner’s Manual 1.3 ELECTRIC POWER CONNECTION CAUTION All electrical work must be performed by a licensed electrician. Failure to do so could result in electric shock or poor equipment operation. 1.3.1 All winches have been factory tested prior to shipment to insure proper operation.

  • Page 9: Installation Of Wire Rope

    NABRICO DF-1 N ELECTRIC WINCH Owner’s Manual 1.4 INSTALLATION OF WIRE ROPE 1.4.1 To install wire rope, rotate the drum of the winch so that the U-bolt nuts are easily accessed through the round cut out located on the side of the winch (see fig. 2a).
  • Page 10 NABRICO DF-1 N ELECTRIC WINCH Owner’s Manual 1.4.6 Tighten the U-bolt nuts evenly to secure the wire rope to the winch drum. The U-bolt will act as a vise keeping the wire rope in place as the rest of the rope is reeled onto the winch.

  • Page 11: Operating The Winch

    NABRICO DF-1 N ELECTRIC WINCH Owner’s Manual 2.1 OPERATING THE WINCH 2.1.1 Powered Operation 2.1.1.1 To reel the wire rope onto the winch drum, depress and hold the “IN” button located on the control box or remote operator station. Make certain that the locking pawl is disengaged by rotating the locking pawl handle to the up position and inserting the T handle locking pin to secure in place (see fig.
  • Page 12 NABRICO DF-1 N ELECTRIC WINCH Owner’s Manual 2.1.2 Emergency Operation WARNING Manual operation of an electric winch while under load is extremely dangerous and should only be performed in emergency situations. The extreme high tensions that are common in winch applications should not be underestimated.
  • Page 13 NABRICO DF-1 N ELECTRIC WINCH Owner’s Manual FIGURE #4 - EMERGENCY OPERATION 101623 101630 101631 ENGAGED POSITION STOWED POSITION SCALE 2" = 1'-0" SCALE 2" = 1'-0" SCALE: NABRICO THIRD ANGLE PROJECTION: THIS DRAWING IS THE PROPERTY OF NABRICO/TRINITY 1 : 1 MARINE PRODUCTS, INC.

  • Page 14: Equipment Inspection

    NABRICO DF-1 N ELECTRIC WINCH Owner’s Manual 3.1 EQUIPMENT INSPECTION NOTICE An inspection program should be started as soon as any equipment is put into service. A qualified person should be appointed the responsibility of regularly inspecting the equipment. Written records of inspections are recommended by the manufacturer.
  • Page 15 NABRICO DF-1 N ELECTRIC WINCH Owner’s Manual 3.1.2.6 Disconnect power and thoroughly inspect electrical equipment for signs of wear, cuts, corroded connections, moisture, burn marks and other damage. 3.1.2.7 Check the power supply at the motor to ensure that it is consistant with the motor rating.

  • Page 16: Equipment Lubrication

    Lubricate the spur gears before each operation, and periodically during operation. Failure to lubricate the gears will cause damage or deformation of gear teeth. 3.2.1 All grease fittings should be lubricated using NABRICO’s suggested lubricants or similar (See Appendix 2).

  • Page 17: Cleaning And Storage

    NABRICO DF-1 N ELECTRIC WINCH Owner’s Manual 3.3 CLEANING AND STORAGE 3.3.1 Cleaning the Equipment 3.3.1.1 The equipment should be regularly cleaned to remove dirt and to help prevent rust and corrosion. 3.3.1.2 When cleaning, be sure to leave a light film of oil on all surfaces to protect them against the elements of nature.

  • Page 18: Fleet Angle

    NABRICO DF-1 N ELECTRIC WINCH Owner’s Manual A.1 FLEET ANGLE Fleet Angle: In order to insure proper wrapping on the drum and no undue wear of the wire rope, the fleet angle should be kept as small as practical. This is important to consider during the planning of a winch installation.

  • Page 19: Equipment Lubrication

    NABRICO DF-1 N ELECTRIC WINCH Owner’s Manual A.2 EQUIPMENT LUBRICATION RECOMMENDED LUBRICANT FOR USE WITH NABRICO DECK MACHINERY HYDRAULIC OIL (OPEN LOOP) ENVIROLOGIC 3032 SPUR, HELICAL GEARS ENDURATEX EP220 ALL WORM GEARS ENDURATEX EP 220 EUREKA FLUID FILM SPRAY OPEN GEARING (SPRAY CAN)

  • Page 20: Typical Control Box Information

    NABRICO DF-1 N ELECTRIC WINCH Owner’s Manual B.1 TYPICAL CONTROL BOX INFORMATION OM-DF1-021-A...
  • Page 21 NABRICO DF-1 N ELECTRIC WINCH Owner’s Manual OM-DF1-021-A...
  • Page 22 NABRICO DF-1 N ELECTRIC WINCH Owner’s Manual OM-DF1-021-A...
  • Page 23 NABRICO DF-1 N ELECTRIC WINCH Owner’s Manual OM-DF1-021-A...
  • Page 24 NABRICO DF-1 N ELECTRIC WINCH Owner’s Manual E E E E H H H H F F F F S S S S A A A A 05 05 05 05..0601 0601 0601 0601- - - - 4 4 4 4 ...
  • Page 25 NABRICO DF-1 N ELECTRIC WINCH Owner’s Manual   Ａ        ・ ・ ・ ・               ・ ・ ・ ・ ...
  • Page 26 NABRICO DF-1 N ELECTRIC WINCH Owner’s Manual    ・ ・ ・ ・       ７２  ６１  OM-DF1-021-A...
  • Page 27 NABRICO DF-1 N ELECTRIC WINCH Owner’s Manual     *            *          ％  ～*    ...
  • Page 28 NABRICO DF-1 N ELECTRIC WINCH Owner’s Manual      • －＋℃ • ：～ • ： • ： •     •            Ａｔｔａｃｈｍｅｎt  2-M4 ６３...
  • Page 29 NABRICO DF-1 N ELECTRIC WINCH Owner’s Manual                                 ...
  • Page 30 NABRICO DF-1 N ELECTRIC WINCH Owner’s Manual     ① ③   ②                                ...
  • Page 31 NABRICO DF-1 N ELECTRIC WINCH Owner’s Manual                              ％             ％     ...
  • Page 32 NABRICO DF-1 N ELECTRIC WINCH Owner’s Manual                                         ...

  • Page 33: Dimensional (Shaft Mounted)

    NABRICO DF-1 N ELECTRIC WINCH Owner’s Manual C.1 DIMENSIONAL (SHAFT MOUNTED) Right Hand Winch Shown Right Hand Winch Shown Right Hand Winch Shown Left Hand Winch Opposite Left Hand Winch Opposite Left Hand Winch Opposite ROPE ROPE ROPE MODEL ØE ØG...

  • Page 34: Parts Breakdown (Shaft Mounted)

    NABRICO DF-1 N ELECTRIC WINCH Owner’s Manual C.2 PARTS BREAKDOWN (SHAFT MOUNTED) OM-DF1-021-A...
  • Page 35 NABRICO DF-1 N ELECTRIC WINCH Owner’s Manual DF-1-40-N Electric Winch Parts List DF-1-40-N Electric Winch Parts List Winch Parts Fasteners and Etc. Part Description Qnt'y Part #'s Part Description Qnt'y Part #'s Cover Plate (shaft mount bearing cut-out) Hex Head Bolt 3/4-10 NC x 1-1/2" (SS)
  • Page 36 NABRICO DF-1 N ELECTRIC WINCH Owner’s Manual OM-DF1-021-A...
  • Page 37 NABRICO DF-1 N ELECTRIC WINCH Owner’s Manual DF-1-65-11-N Electric Winch Parts List DF-1-65-11-N Electric Winch Parts List Winch Parts Fasteners and Etc. Part Description Qnt'y Part #'s Part Description Qnt'y Part #'s Drum Washer 69817 Hex Head Bolt 1/2" x 2" (SS)

  • Page 38: Gearmotor Technical Information (Shaft Mounted)

    NABRICO DF-1 N ELECTRIC WINCH Owner’s Manual D.1 GEARMOTOR TECHNICAL INFORMATION (SHAFT MOUNTED) GENERAL INSTRUCTIONS DRIVESYSTEMS RETAIN FOR FUTURE USE U10000 - 1 of 2 1. Importance of the operating instructions 3. Obtaining detailed operating instructions These operating instructions are intended to provide general One can receive the detailed installation and maintenance information and safety guidelines.
  • Page 39 NABRICO DF-1 N ELECTRIC WINCH Owner’s Manual GENERAL INSTRUCTIONS DRIVESYSTEMS RETAIN FOR FUTURE USE U10000 - 2 of 2 5. Notes concerning warranty and liability 6. Checklist for installation and operation All units are supplied according to the terms described in ...
  • Page 40 NABRICO DF-1 N ELECTRIC WINCH Owner’s Manual SAFETY NOTES DRIVESYSTEMS RETAIN FOR FUTURE USE U10020 - 1 of 2 1. Safety & information symbols 3. Observe published performance range & nameplate data All work including transportation, storage, installation, elec- HARMFUL SITUATION...
  • Page 41 NABRICO DF-1 N ELECTRIC WINCH Owner’s Manual HELICAL & BEVEL REDUCER LUBRICATION RETAIN FOR FUTURE USE DRIVESYSTEMS U10750 - 1 of 2 1. Importance of proper lubrication 3. Lubrication replacement Proper gearbox lubrication is essential in order to reduce If the gear unit is fi lled with mineral oil, the lubricant should friction, heat, and component wear.
  • Page 42 NABRICO DF-1 N ELECTRIC WINCH Owner’s Manual HELICAL & BEVEL REDUCER LUBRICATION RETAIN FOR FUTURE USE DRIVESYSTEMS U10750 - 2 of 2 6. The importance of routine oil analysis 9. Drain and fi ll-level plugs Routine oil analysis, sound lubrication practices, and good All reducer drain plugs are metric socket head cap screws.
  • Page 43 NABRICO DF-1 N ELECTRIC WINCH Owner’s Manual HELICAL & BEVEL REDUCER LUBRICATION TYPES RETAIN FOR FUTURE USE DRIVESYSTEMS U11000 - 1 of 2 Lubrication Tables – Helical and Bevel Gear Units Standard Oil Lubricants ISO Viscosity Oil Type Ambient Temperature Range...
  • Page 44 NABRICO DF-1 N ELECTRIC WINCH Owner’s Manual HELICAL & BEVEL REDUCER LUBRICATION TYPES RETAIN FOR FUTURE USE DRIVESYSTEMS U11000 - 2 of 2 Oil Cross-reference Chart Ambient Temperature Viscosity Type Range Shell Castrol Mobilgear Omala Alpha Renolin Klüberoil MIN-EP 0 to 25ºC (32 to 77ºF)
  • Page 45 NABRICO DF-1 N ELECTRIC WINCH Owner’s Manual 90.1 HELICAL-BEVEL FLANGED OIL FILL QUANTITIES RETAIN FOR FUTURE USE U12100 - 1 of 1 90.1 Helical-bevel flanged lubrication Unless otherwise noted below, the following NORD Gear reducers are shipped from the factory with a pre-determined oil fill level in accordance to the specified reducer size and mounting position.
  • Page 46 NABRICO DF-1 N ELECTRIC WINCH Owner’s Manual 90.1 HELICAL-BEVEL OIL PLUG & VENT LOCATIONS DRIVESYSTEMS RETAIN FOR FUTURE USE U14400 - 1 of 1 Oil plug connections Prior to commissioning the reducer, check the oil-fi ll level using the reducer’s oil-level plug and drain or add additional oil as needed.
  • Page 47 NABRICO DF-1 N ELECTRIC WINCH Owner’s Manual BIM 1001 Hollow Shrink Disc Shaft Installation and Maintenance Instructions Retain These Safety Instructions For Future Use Installation Instructions: to 1/2 turn at a time until specified tightening torque (per Mating shaft tolerances are normally tighter for shrink discs table) is reached.
  • Page 48 NABRICO DF-1 N ELECTRIC WINCH Owner’s Manual Customer shaft diameter toIerance with Shrink Disc fit h6 Tightening Torques for Locking Screws Metric (mm) Locking Screws (Bolts) Bore Size ≤ ∅ 18 = +0.000/-0.011 Shrink Disk Torque Inches > ∅ 18 ≤ ∅ 30 = +0.000/-0.013...
  • Page 49 NABRICO DF-1 N ELECTRIC WINCH Owner’s Manual RIGHT-ANGLE SHAFT-MOUNT WITH TORQUE ARM (D) RETAIN FOR FUTURE USE U10600 - 1 of 2 1. Torque arm (D) 3. Machine support The preferred method of installing a shaft-mounted reducer The user must supply a suitably strong and rigid mating ma-...
  • Page 50 NABRICO DF-1 N ELECTRIC WINCH Owner’s Manual TROUBLESHOOTING DRIVESYSTEMS RETAIN FOR FUTURE USE U19000 - 1 of 1 Troubleshooting This section identifi es some of the most common issues involved with NORD Gear speed reducers , and provides recommendations to assist you in defi ning and answering your questions as you work with our products. You may also contact our Engineering/Application departments if your questions are not answered in the table below.
  • Page 51 NABRICO DF-1 N ELECTRIC WINCH Owner’s Manual 90.1 HELICAL-BEVEL PARTS LIST DRAWINGS DRIVESYSTEMS RETAIN FOR FUTURE USE U15300 - 5 of 10 CUT PINION SHAFT PRESS-ON PINION SHAFT TYPE "A" 760* TYPE "AS" 761* 760* TYPE "A" 761* SK 9012.1 - SK 9096.1 - Shaft Mounted TYPE "AS"...
  • Page 52 NABRICO DF-1 N ELECTRIC WINCH Owner’s Manual 90.1 HELICAL-BEVEL PARTS LIST DRAWINGS DRIVESYSTEMS RETAIN FOR FUTURE USE U15300 - 6 of 10 SK 9012.1 - SK 9096.1 - Shaft Mounted 701 Gear 722 Anti-Friction Bearing 746 Key 702 Pinion Shaft...
  • Page 53 NABRICO DF-1 N ELECTRIC WINCH Owner’s Manual MOTORS - AC INDUCTION, SINGLE & POLYPHASE RETAIN FOR FUTURE USE U30000 - 14 of 17 Parts List If you are ordering a part, provide the model and order number (table 1, page 2) of your motor. This will determine the specific part number you need.
  • Page 54 NABRICO DF-1 N ELECTRIC WINCH Owner’s Manual MOTORS - AC INDUCTION, SINGLE & POLYPHASE RETAIN FOR FUTURE USE U30000 - 9 of 17 15. Wiring Diagrams NORD Frames 63-225 NORD mfg by Siemens - Frames 200 + NORD mfg by Siemens - Frames 200 + 230 / 460V, 60Hz, 3Ø...
  • Page 55 NABRICO DF-1 N ELECTRIC WINCH Owner’s Manual MOTORS - AC INDUCTION, SINGLE & POLYPHASE RETAIN FOR FUTURE USE U30000 - 10 of 17 15. Wiring Diagrams Ctd. * NC (NORMALLY CLOSED) * MAX. OPERATING TERMINAL TERMINAL FROM MOTOR FROM MOTOR...

  • Page 56: Nord Brake Technical Information

    NABRICO DF-1 N ELECTRIC WINCH Owner’s Manual E.1 NORD BRAKE TECHNICAL INFORMATION MOTOR BRAKES INSTALLATION & MAINTENANCE RETAIN FOR FUTURE USE U35000 - 1 of 19 Brake Operation The standard NORD motor brake is “spring-set”. When pow- er is removed and the brake is de-energized (power-off), the...
  • Page 57 NABRICO DF-1 N ELECTRIC WINCH Owner’s Manual MOTOR BRAKES INSTALLATION & MAINTENANCE RETAIN FOR FUTURE USE U35000 - 2 of 19 General Selection Considerations Table 1a: Brake Torque Reduction - Spring Removal "Brake Size" 7 Springs 5 Springs 3 Springs As indicated in the NORD catalog, each NORD motor can be supplied with a number of brake torque sizes.
  • Page 58 NABRICO DF-1 N ELECTRIC WINCH Owner’s Manual MOTOR BRAKES INSTALLATION & MAINTENANCE RETAIN FOR FUTURE USE U35000 - 3 of 19 Brake Control Rectifiers Rectifier Types [Ctd.] NORD brake control rectifiers convert AC voltage to DC volt- PMG 500 Push-Hybrid rectifier [PMG]: age.
  • Page 59 VOLTAGE OPEN CONTACT NABRICO DF-1 N ELECTRIC WINCH Owner’s Manual BRAKING BRAKING GVE RECTIFIER METHOD METHOD BRAKING BRAKING METHOD GVE RECTIFIER GHE RECTIFIER METHOD AC BRAKE VOLTAGE AC BRAKE VOLTAGE GVE RECTIFIER MOTOR BRAKES GVE RECTIFIER INSTALLATION & MAINTENANCE RETAIN FOR FUTURE USE...
  • Page 60 NABRICO DF-1 N ELECTRIC WINCH Owner’s Manual MOTOR BRAKES INSTALLATION & MAINTENANCE RETAIN FOR FUTURE USE U35000 - 6 of 19 BRAKE SIZE: BRE 5 BRAKE TORQUE: 5 Nm (3.7 lb-ft) max. BRAKE SIZE: BRE 10 BRAKE TORQUE: 10 Nm (7.4 lb-ft) max.
  • Page 61 NABRICO DF-1 N ELECTRIC WINCH Owner’s Manual MOTOR BRAKES INSTALLATION & MAINTENANCE RETAIN FOR FUTURE USE U35000 - 7 of 19 General Maintenance Brake Hand-Lever Installation and Adjustment Brake Air Gap Figure 6 In order to obtain optimal brake performance and maximum...
  • Page 62 NABRICO DF-1 N ELECTRIC WINCH Owner’s Manual MOTOR BRAKES INSTALLATION & MAINTENANCE RETAIN FOR FUTURE USE U35000 - 8 of 19 Setting the Brake Air Gap Procedure NORD spring-loaded brakes are virtually maintenance free. 1. Loosen the fixing screws that attach the brake to the However, the air-gap of the brake rotor or brake disc must motor’s end-shield by approximately half a turn.
  • Page 63 NABRICO DF-1 N ELECTRIC WINCH Owner’s Manual MOTOR BRAKES INSTALLATION & MAINTENANCE RETAIN FOR FUTURE USE U35000 - 9 of 19 Brake Rotor (Brake Disc) Wear Assessment Optional Brake Accessories Periodically the brake rotor or brake disc must also be checked NORD can supply a variety of brake options and accessories, for wear.
  • Page 64 NABRICO DF-1 N ELECTRIC WINCH Owner’s Manual MOTOR BRAKES INSTALLATION & MAINTENANCE RETAIN FOR FUTURE USE U35000 - 10 of 19 Parts List - Precima Brakes 9710 9900 9980 9990 9900* 9920* 9940 9380 9950 9960 9390 9710 9900 9980...
  • Page 65 NABRICO DF-1 N ELECTRIC WINCH Owner’s Manual MOTOR BRAKES INSTALLATION & MAINTENANCE RETAIN FOR FUTURE USE U35000 - 11 of 19 Brake Times & Electrical Selection Selection Suggestions Brake timing performance is critical in selecting the optimal When Fast Stopping is Recommended brake system.
  • Page 66 NABRICO DF-1 N ELECTRIC WINCH Owner’s Manual MOTOR BRAKES INSTALLATION & MAINTENANCE RETAIN FOR FUTURE USE U35000 - 13 of 19 Typical Connection Diagrams BR101A BR101B BR101C BR601A POWERED FROM POWERED FROM POWERED FROM POWERED FROM MOTOR TERMINAL BLOCK MOTOR TERMINAL BLOCK...
  • Page 67 NABRICO DF-1 N ELECTRIC WINCH Owner’s Manual MOTOR BRAKES INSTALLATION & MAINTENANCE RETAIN FOR FUTURE USE U35000 - 14 of 19 Typical Connection Diagrams BR102A BR102B BR602A BR602B SEPERATE POWER SOURCE SEPERATE POWER SOURCE SEPERATE POWER SOURCE SEPERATE POWER SOURCE...
  • Page 68 NABRICO DF-1 N ELECTRIC WINCH Owner’s Manual MOTOR BRAKES INSTALLATION & MAINTENANCE RETAIN FOR FUTURE USE U35000 - 19 of 19 Troubleshooting Information Troubleshooting Cause Remedy Brake doesn’t release Air gap too large Check air gap and adjust Brake not recieving electrical power...
  • Page 69 NABRICO DF-1 N ELECTRIC WINCH Owner’s Manual OM-DF1-021-A...
  • Page 70 NABRICO DF-1 N ELECTRIC WINCH Owner’s Manual OM-DF1-021-A...

  • Page 71: Product Warranty

    NABRICO shall have no obligation or responsibility to repair or replace any defective NABRICO product if a notice of defect is not reported in writing to NABRICO within 180 days from the date of shipment of any NABRICO Winch Products and 90 days from the date of shipment of any other NABRICO Products (such 180 day and 90 day periods are hereinafter referred to as “Warranty Period”).
  • Page 72 NABRICO 1250 GATEWAY DRIVE GALLATIN, TN 37066 615.442.1300 615.442.1313 fax www.nabrico-marine.com WINCHES HATCHES BITTS ELECTRIC WATERTIGHT DOUBLE BITT HYDRAULIC TWIST LOCK SINGLE BITT MANUAL QUICK ACTING THRU-DECK BITT CAPSTANS DOORS KEVELS HYDRAULIC 6 DOG MANUAL KEVEL CHOCK ELECTRIC QUICK ACTING...

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