Nakanishi EMA - 3020K Operation Manual

Nakanishi EMA - 3020K Operation Manual

Brushless motor spindle

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EMA - 3020K
Thank you for purchasing the Brushless Motor Spindle " EMA - 3020K ". This Brushless Motor Spindle is designed
for grinding, small diameter drilling and milling, etc. The E3000 CONTROLLER and Air Line Kit are required to
drive this Brushless Motor Spindle. Read this and all the associated component Operation Manuals carefully before
use. Always keep this Operation Manual in a place where a user can referred to for reference at any time.
1.
CAUTIONS FOR HANDLING AND OPERATION
■ Read these warnings and cautions carefully and only use in the manner intended.
■ These warnings and cautions are intended to avoid potential hazards that could result in personal injury to the
operator or damage to the device. These are classi¿ed as follows in accordance with the seriousness of the risk.
Class
A safety hazard could result in bodily injury or damage to the
WARNING
device if the safety instructions are not properly followed.
A hazard that could result in light or moderate bodily injury or
CAUTION
damage to the device if the safety instructions are not followed.
WARNING
① This Brushless Motor Spindle is not a hand tool. It is designed to be used on CNC machines or
special purpose machines.
② Do not exceed the " Maximum Allowable Motor Rotation Speed " (Refer to " 6 - 1 Speci¿cations ").
An excess of the Maximum Allowable Motor Rotation Speed may cause damage to the inside
components and short life.
③ Do not touch the cutting tool while it is running. It is very dangerous.
④ Wear safety glasses, dust mask, and use a protective cover around the Brushless Motor Spindle
whenever the Brushless Motor Spindle is rotating.
⑤ Never connect, disconnect or touch the Power Cord Plug or Motor Cord Plug with wet hands. This
may cause an electric shock.
⑥ Never operate or handle the Brushless Motor Spindle until you have thoroughly read the Operation
Manuals and safe operation has been con¿rmed.
1)To prevent injuries / damages, check the Brushless Motor Spindle and cutting tool for proper
installation, before operating the Brushless Motor Spindle.
2)Before disconnecting the Brushless Motor Spindle, always turn the control power off and turn
the compressed air supply to the CONTROLLER off. Then it is safe to remove the Brushless
Motor Spindle.
⑦ When installing a Brushless Motor Spindle to a ¿xed base, make sure the ¿xed base is grounded
in order to avoid the risk of an electric shock.
⑧ When installing a tool, tighten the collet correctly and check again the collet and collet nut before
use. Do not over-tighten the collet. This may cause damage to the spindle.
Brushless Motor Spindle
OPERATION MANUAL
Degree of Risk
OM-K0547E
001
1

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Summary of Contents for Nakanishi EMA - 3020K

  • Page 1 OPERATION MANUAL OM-K0547E Thank you for purchasing the Brushless Motor Spindle " EMA - 3020K ". This Brushless Motor Spindle is designed for grinding, small diameter drilling and milling, etc. The E3000 CONTROLLER and Air Line Kit are required to drive this Brushless Motor Spindle.
  • Page 2 ⑬ Do not disassemble, modify or attempt to repair this Brushless Motor Spindle. Additional damage will occur to the internal components. Service must be performed by NSK NAKANISHI or an authorized service center.
  • Page 3: Basic Package

    When opening the package, check if it includes all items listed in " Table. 1 Packing List Contents ". In the event of any shortage, please contact either NAKANISHI (see the " 4. CONTACT US " section) or your local dealer.
  • Page 4: Specifications And Dimensions

    ④ Various sizes of collets are available CHK 0.5mm - 6.35mm. Standard collet is CHK 3.0mm or CHK 3.175mm (For U.S. market CHK 3.175mm). SPECIFICATIONS AND DIMENSIONS 6 - 1 Speci¿cations Model EMA - 3020K Maximun Motor Rotation Speed 32,000min (rpm) Maximum rotating speed at the tool...
  • Page 5 <Option> Length : 3m, 4 (3.7)m, 6 (5.7)m, 8 (7.7)m Motor Cord *Note 1 (The Air Hose ( 4mm) of the same length is attached.) Collet (CHK - □□ ) 0.5 - 6.0mm in 0.1mm increments and 2.35mm, 3.175mm, 4.76mm, 6.35mm Special arbor for metal saw For O.D.
  • Page 6: Changing The Tool

    CHANGING THE TOOL CAUTION Do not tighten the collet without inserting a tool or dummy bur, as this will damage the collet, spindle or collet nut, causing dif¿culty removing the collet. RECOMMENDATION Please set the cutting tools to minimize the overhang amount. 13mm is the maximum amount of overhang to maintain high accuracy and safety.
  • Page 7 CONNECTION OF MOTOR CORD CAUTION ・ Before connecting to the Motor Cord to the Brushless Motor Spindle and CONTROLLER, verify the Main Power Switch on the CONTROLLER is turned OFF. If the Main Power Switch on the CONTROLLER is ON while connecting the Motor Cord, damage to the CONTROLLER is possible. ・...
  • Page 8 CAUTION ・ When installing a Brushless Motor Spindle, do not hit, drop or cause shock to the Brushless Motor Spindle. This may cause damage to internal components and result in malfunctions. ・ When mounting the Brushless Motor Spindle, be sure to secure within Clamping Area etched on the Brushless Motor Spindle O.D.
  • Page 9 ・ The ¿nal responsibility for ensuring holderʼs safety for use in a given application is left to the designer of the equipment in which NAKANISHI's Brushless Motor Spindle is installed. NAKANISHI offers Brushless Motor Spindle with a wide variety of capabilities and speci¿cations. Please carefully check the Brushless Motor Spindle's speci¿cations against the requirements of...
  • Page 10: Break-In Procedure

    BREAK-IN PROCEDURE During transportation, storage or installation, the grease inside the bearings will settle. If the Brushless Motor Spindle is suddenly run at high-speed, the grease will be ejected from the bearings, causing excessive heat that will cause bearing damage. After installation, repair, initial operation, or long periods of non operation, please follow the break-in procedure detailed in Table.
  • Page 11 ④ Holding the Grease Dispenser, turn ON the power switch of the CONTROLLER and start the air supply. Set the motor rotation speed " 0 " at the CONTROLLER to avoid the motor rotation. ⑤ Inject grease about 0.5mℓ . CAUTION Too much grease generates high heat, make sure to only supply the volume of grease as...
  • Page 12: Troubleshooting

    Brushless Motor Spindle The spindle ball bearings Replace the ball bearings. does not rotate or rotate have been damaged. (Return to NAKANISHI dealer service.) smoothly. The motor has been damaged. Replace the motor. (Return to NAKANISHI dealer service.) Overheating during Cutting debris has contaminated the Replace the ball bearings.

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