Table of Contents
Advertisement
Quick Links
iBVD
Uppgiftslämnaren reserverar sig för eventuella fel i produktinformationen eller felaktigt registrerade uppgifter och förbehåller sig
rätten att korrigera och/eller komplettera produktinformation utan föregående avisering
1
GRUNDDATA
Varubeskrivning
Submersible Sewage Pump
Övriga upplysningar
Klassificeringar
›
ETIM
›
BK04
›
BSAB
›
UNSPSC
Leverantörsuppgifter
Företagsnamn
WILO Nordic AB
Organisationsnummer
5560124769
Adress
Isbjörnsvägen 6
Hemsida
www.wilo.se
2
HÅLLBARHETSARBETE
Företagets certifiering
ISO 9000
ISO 14000
Dokument Id
5560124769-00004
Version
3
Skapad
2019-02-14
Status
2019-02-14
Miljökontaktperson
Namn
Wilo kundsupport
Telefon
0470-72 76 00
E-post
wilo@wilo.se
Rexa FIT, Rexa CUT GI
Sida 1
Advertisement
Chapters
Table of Contents
Related Manuals for Wilo Rexa CUT GI Series
Summary of Contents for Wilo Rexa CUT GI Series
- Page 1 Varubeskrivning Submersible Sewage Pump Övriga upplysningar Klassificeringar › ETIM › BK04 › BSAB › UNSPSC Leverantörsuppgifter Företagsnamn Miljökontaktperson WILO Nordic AB Namn Wilo kundsupport Organisationsnummer 5560124769 Telefon 0470-72 76 00 Adress Isbjörnsvägen 6 E-post Hemsida wilo@wilo.se www.wilo.se HÅLLBARHETSARBETE Företagets certifiering...
- Page 2 1% - 2,5% 25068-38-6 500-033-5 1 - 2,5% medelmolekylvikt upp till 25068-38- Wilo Ceram coating 2,5% - 10% 6/9003-36- 2,5 - 10% 5/28064-14-4 Del av materialinnehållet som är deklarerat 100% Särskilt farliga ämnen Följande ämnen finns med på kandidatförteckningen i en koncentration och som överstiger 0,1 vikts-%:...
- Page 3 RÅVAROR Återvunnet material Innehåller varan återvunnet material: Vet ej Träråvara Träråvara ingår i varan: Nej MILJÖPÅVERKAN Finns en miljövarudeklaration framtagen enligt EN15804 eller ISO14025 för varan Finns annan miljövarudeklaration DISTRIBUTION Beskrivning av emballagehantering för distribution av varan Euro pallets and card board box BYGGSKEDET Ställer varan särskilda krav vid lagring? See operating manual...
- Page 4 RIVNING Kräver varan särskilda åtgärder för skydd av hälsa och miljö vid rivning/demontering? AVFALLSHANTERING Omfattas den levererade varan av förordningen (2014:1075) om producentansvar för elektriska och elektroniska produkter när den blir avfall? Är återanvändning möjlig för hela eller delar av varan? Är materialåtervinning möjlig för hela eller delar av varan? Material recycling Är energiåtervinning möjlig för hela eller delar av varan?
- Page 5 ARTIKELIDENTITETER RSK-nummer Eget Artikel-nr GTIN 588 43 27 6069868 4048482385334 588 48 00 6064578 4048482226996 588 48 01 6064576 4048482226972 588 48 02 6064582 4048482227238 588 48 03 6064580 4048482227214 588 48 04 6064586 4048482227276 588 48 05 6064579 4048482227009 588 48 06 6064583 4048482227245...
- Page 6 588 52 58 6064584 4048482227252 588 52 84 6075983 4048482564227 588 53 52 6080483 4048482702377 588 53 53 6080486 4048482702407 588 53 58 6081534 4048482739311 588 53 59 6081535 4048482739328 588 53 60 6081536 4048482739335 588 53 95 6081900 4048482749143 588 53 96 6081901 4048482749150...
- Page 7 Bilagor Produktdatablad Prestandadeklaration Säkerhetsblad Miljövarudeklaration Skötselanvisning Övriga bifogade dokument om_wilo_rexa_cut_gi.pdf om_wilo_rexa_fit.pdf Sida 7...
- Page 8 Pioneering for You Wilo-Rexa CUT GI en Installation and operating instructions · 6069820 • Ed.02/2017-12...
-
Page 10: Table Of Contents
Transport.......................................... 11 Storage .......................................... 12 6 Installation and electrical connection .......................... 12 Personnel qualifications.................................... 12 Installation types...................................... 12 Operator responsibilities.................................... 12 Installation ........................................ 13 Electrical connection ...................................... 16 7 Commissioning.................................. 18 Personnel qualifications.................................... 19 Installation and operating instructions Wilo-Rexa CUT GI... - Page 11 11 Spare parts.................................... 28 12 Disposal.................................... 28 12.1 Oils and lubricants...................................... 28 12.2 Protective clothing ...................................... 28 12.3 Information on the collection of used electrical and electronic products.................... 28 13 Appendix.................................... 28 13.1 Tightening torques ...................................... 28 WILO SE 2017-12...
-
Page 12: General Information
These installation and operating instructions set out Conditions” apply to the warranty and the warranty safety instructions for preventing personal injury and period. These can be found at www.wilo.com/legal damage to property. These safety instructions are shown Any deviations must be contractually agreed and shall differently: then be given priority. -
Page 13: Personnel Qualifications
▪ Comply with the specifications on electro-magnetic compatibility when connecting electronic start-up con- be present. trollers (e.g. soft starter or frequency converter). If re- Useful information quired, take into account special measures (e.g. shielded cables, filters etc.). WILO SE 2017-12... -
Page 14: Monitoring Devices
– Damage to the electrical equipment ▪ Only use legally specified and approved lifting gear. ▪ Never reach into the suction port. The rotating parts can crush and sever limbs. Installation and operating instructions Wilo-Rexa CUT GI... -
Page 15: Maintenance Tasks
▪ Fluids with dry matter up to max. 8 % ▪ Adhere to the prescribed sequence of work steps. ▪ Unscrew the screw plugs slowly, but never unscrew them completely. As soon as the pressure escapes (audible WILO SE 2017-12... -
Page 16: Improper Use
▪ Three-phase current version with bare cable end 4.1.3 Seal The seal for the fluid and the motor compartment is made via two mechanical seals. The sealing chamber between the mechanical seals is filled with medical white oil. Installation and operating instructions Wilo-Rexa CUT GI... -
Page 17: Monitoring Devices
The pause must last until the machine tem- perature no longer differs from the temperature of the Type key coolant by more than 2 K. Example: Wilo-Rexa CUT GI03.31/S-M15-2-523/P Operating mode S3: Intermittent periodic duty CUT Series This operating mode defines a switching cycle in a com- Grinder pump with internal macerator bination of periods of operation and standstill. -
Page 18: Scope Of Delivery
▪ Adhere to the applicable national safety regulations. people are present! ▪ Use legally specified and approved lifting gear. ▪ Select the lifting gear based on the existing conditions (weather, attachment point, load, etc.). Installation and operating instructions Wilo-Rexa CUT GI... -
Page 19: Storage
▪ Observe all regulations for working with heavy loads and the end of the power supply cable in a fluid and firmly under suspended loads. seal it during storage. ▪ Provide protective equipment and ensure that the pro- tective equipment is worn by personnel. WILO SE 2017-12... -
Page 20: Installation
Here there is a difference in the dis- tances depending on the type of system: Alternating op- eration or parallel operation. Installation and operating instructions Wilo-Rexa CUT GI... - Page 21 1. Place the pump horizontally on a firm surface. The screw motor must be completely immersed for at least 1 min. plug points upwards. WARNING! Risk of hands being crushed. Ensure that the pump cannot fall over or slip away! WILO SE 2017-12...
- Page 22 To ensure the required cooling, the ▶ The pump is installed, the qualified electrician can make motor must be completely immersed for at least 1 min. the electrical connection. Installation and operating instructions Wilo-Rexa CUT GI...
-
Page 23: Electrical Connection
Fill levels are recorded Circuit breaker by using different sensor types (float switches, pressure The size of the circuit breakers conforms to the rated and ultrasound measurements or electrodes). The fol- current of the pump. The switching characteristics WILO SE 2017-12... - Page 24 6.5.2.2 Test the resistor of the temperature sensor Measure the resistor of the temperature sensors with an ohmmeter. The bimetallic strips must have a measured value of 0 Ohm (passage). Installation and operating instructions Wilo-Rexa CUT GI...
-
Page 25: Commissioning
Foot injuries due to a lack of protective equip- ment! Connection values: max. 250 V(AC), 2.5 A, cos φ = 1 Danger of (serious) injuries during work. Wear safety When the threshold is reached, deactivation must take shoes! place. WILO SE 2017-12... -
Page 26: Personnel Qualifications
There is risk of (serious) injuries due to rotating – Electrical connection made properly? components! No persons must be present in the work – Mechanical components attached correctly? area of the pump during start-up or operation. ▪ Check level control: Installation and operating instructions Wilo-Rexa CUT GI... -
Page 27: Decommissioning/Dismantling
5-minute function test at regular intervals (monthly to points quarterly). CAUTION! A function test may only be car- ▪ Quiet/low-vibration running ried out under the applicable operating conditions. A ▪ All gate valves open dry run is not permitted! Non-compliance can result in irreparable damage! WILO SE 2017-12... -
Page 28: Removal
8.4.1 Stationary wet well installation work regulations! ‡ Pump is decommissioned. ‡ Gate valves on the inlet and pressure side closed. ‡ Pump is dismantled. 1. Disconnect the pump from the mains. Installation and operating instructions Wilo-Rexa CUT GI... -
Page 29: Maintenance And Repair
▪ Wear the following protective equipment while perform- strong vibrations occur during operation, the pump and ing maintenance tasks: the installation must be checked regardless of the – Safety goggles defined maintenance intervals. – Safety shoes – Safety gloves WILO SE 2017-12... -
Page 30: Maintenance Measures
▪ If the coating is damaged, it must be restored. • Closed safety goggles ▪ Contact customer service if housing parts have worn out! The following pre-requisites must be fulfilled prior to starting maintenance measures: Installation and operating instructions Wilo-Rexa CUT GI... - Page 31 • Wear closed safety goggles or face protection ⇒ Comply with the specifications for operating fluid and gloves. locations and quantity! 8. Clean the screw plug, replace the seal ring and screw it back in. Max. tightening torque: 8 Nm (5.9 ft lb)! WILO SE 2017-12...
-
Page 32: Repairs
The mechanical screw locking device consists of two 2. Push the cutting plate against the internal blade until the Nord-Lock wedge lock washers. The screw connection is stop is reached. secured by the clamping force. The Nord-Lock screw Installation and operating instructions Wilo-Rexa CUT GI... -
Page 33: Faults, Causes And Remedies
2. Increased power consumption due to major voltage drop. ⇒ Have the voltage of individual phases checked by a qualified electrician. Contact the electricity distribu- tion network. 3. There are only two phases at the connection. WILO SE 2017-12... - Page 34 6. Pump pumping against excessive pressure. 1. Condensation water build-up due to extended storage or ⇒ Open all gate valves on the pressure side com- high temperature fluctuations. pletely. Installation and operating instructions Wilo-Rexa CUT GI...
-
Page 35: Disposal
Costs may be incurred if other services of the customer for information on proper disposal. Further recycling in- service are availed! For more details, please contact cus- formation can be found at www.wilo-recycling.com. tomer service. Appendix Spare parts 13.1... - Page 36 Appendix Geomet-coated screws (strength 10.9) with Nord-Lock washer Threaded Tightening torque kp m ft·lb 126.5 12.90 93.3 15.81 114.3 27.02 195.5 Installation and operating instructions Wilo-Rexa CUT GI...
- Page 39 WILO SE Nortkirchenstr. 100 44263 Dortmund Germany T +49 (0)231 4102-0 T +49 (0)231 4102-7363 wilo@wilo.com Pioneering for You www.wilo.com...
- Page 40 Pioneering for You Wilo-Rexa FIT en Installation and operating instructions · 6063547 • Ed.06/2017-12...
- Page 42 Transport.......................................... 11 Storage .......................................... 12 6 Installation and electrical connection .......................... 12 Personnel qualifications.................................... 12 Installation types...................................... 12 Operator responsibilities.................................... 13 Installation ........................................ 13 Electrical connection ...................................... 17 7 Commissioning.................................. 19 Personnel qualifications.................................... 19 Installation and operating instructions Wilo-Rexa FIT...
- Page 43 Maintenance measures .................................... 23 10 Faults, causes and remedies .............................. 25 11 Spare parts.................................... 27 12 Disposal.................................... 27 12.1 Oils and lubricants...................................... 27 12.2 Protective clothing ...................................... 27 12.3 Information on the collection of used electrical and electronic products.................... 27 WILO SE 2017-12...
-
Page 44: General Information
These installation and operating instructions set out Conditions” apply to the warranty and the warranty safety instructions for preventing personal injury and period. These can be found at www.wilo.com/legal damage to property. These safety instructions are shown Any deviations must be contractually agreed and shall differently: then be given priority. -
Page 45: Personnel Qualifications
▪ Comply with the specifications on electro-magnetic compatibility when connecting electronic start-up con- be present. trollers (e.g. soft starter or frequency converter). If re- Useful information quired, take into account special measures (e.g. shielded cables, filters etc.). WILO SE 2017-12... -
Page 46: Monitoring Devices
– Damage to the electrical equipment ▪ Only use legally specified and approved lifting gear. ▪ Never reach into the suction port. The rotating parts can crush and sever limbs. Installation and operating instructions Wilo-Rexa FIT... -
Page 47: Maintenance Tasks
▪ Fluids with dry matter up to max. 8 % ▪ Adhere to the prescribed sequence of work steps. ▪ Unscrew the screw plugs slowly, but never unscrew them completely. As soon as the pressure escapes (audible WILO SE 2017-12... -
Page 48: Improper Use
▪ Seal, static: NBR (Nitrile) 4.1.5 Fitted accessories Float switch Fig. 1: Overview In the “A” version the pump is equipped with a float switch. Depending on the fill level, it is possible to switch Handle/attachment point Installation and operating instructions Wilo-Rexa FIT... -
Page 49: Monitoring Devices
To ensure the required cooling, the specifies the max. period of the switching cycle. motor must be completely immersed for at least 1 min. Operation with frequency converter Operation on the frequency converter is not permitted. WILO SE 2017-12... -
Page 50: Type Key
▪ Level control devices transport. Use tear-proof plastic sacks of sufficient size ▪ Fixation accessories and chains to package used pumps for transport in a leak-proof ▪ Switchgear, relays and plugs manner. Installation and operating instructions Wilo-Rexa FIT... -
Page 51: Storage
▪ Installation/dismantling: The technician must be trained ive gloves must be worn to protect from cuts. in the use of the necessary tools and fixation materials for the relevant construction site. Installation types ▪ Vertical stationary wet well installation with suspension unit WILO SE 2017-12... -
Page 52: Operator Responsibilities
• Safety helmet must be worn if lifting equipment are used! ▪ A dry run of the pump is prohibited! Avoid air pockets in the hydraulics housing or in the pipe system. Ensure the Installation and operating instructions Wilo-Rexa FIT... - Page 53 Pump is not connected to the mains! opening. ‡ Protective equipment has been put on! ⇒ Comply with the specifications for operating fluid locations and quantity! When recycling the operat- ing fluid, check the quantity and if required adjust it! WILO SE 2017-12...
- Page 54 Separation or movement of the pressure hose can lead to (serious) injuries. Securely attach the pressure hose to the outlet! Prevent buckling of the pressure hose. S2/S3 Fig. 5: Stationary wet well installation Suspension unit Non-return valve Installation and operating instructions Wilo-Rexa FIT...
- Page 55 Pump support foot When using an on-site level control device, refer to the Pipe elbow with hose connection or Storz pipe coupling manufacturer’s own installation and operating instruc- Storz hose coupling tions for specifications on the installation. Pressure hose WILO SE 2017-12...
-
Page 56: Electrical Connection
The minimum requirement is a thermal relay/motor protection switch with temperat- ure compensation, differential triggering and anti-react- ivation device in accordance with the local regulations. In case of sensitive mains, make provision for the installa- Installation and operating instructions Wilo-Rexa FIT... - Page 57 Connection of the sealing chamber control If on reaching the threshold, there is only a warning, Wire number Designation Terminal the pump could be irreparably damaged by the water ingress. Deactivation of the pump is always recom- mended! WILO SE 2017-12...
-
Page 58: Commissioning
The hydraulics housing must be filled completely with ▪ The pump is suitable for use under the specified operat- the fluid and there must be no air cushions in the hy- ing conditions. draulics. NOTICE! Provide suitable venting devices if Installation and operating instructions Wilo-Rexa FIT... -
Page 59: Switching On And Off
No persons must be present in the work area of the points pump! There is risk of (serious) injuries due to rotating ▪ Quiet/low-vibration running components! No persons must be present in the work ▪ All gate valves open area of the pump during start-up or operation. WILO SE 2017-12... -
Page 60: Decommissioning/Dismantling
A Pump is decommissioned. dry run is not permitted! Non-compliance can result in ‡ Gate valves on the inlet and pressure side closed. irreparable damage! 1. Disconnect the pump from the mains. Installation and operating instructions Wilo-Rexa FIT... -
Page 61: Maintenance And Repair
▪ Wear the following protective equipment while perform- ing maintenance tasks: ‡ Pump is dismantled. – Safety goggles – Safety shoes – Safety gloves WILO SE 2017-12... -
Page 62: Personnel Qualifications
• Safety gloves for protection against cuts temperatures, maintenance intervals different from • Safety shoes those mentioned in the contract can be defined! If • Closed safety goggles strong vibrations occur during operation, the pump and Installation and operating instructions Wilo-Rexa FIT... - Page 63 Any defects detected must be repaired immediately or and gloves. the accessories must be replaced. 9.5.4 Visual inspection of the housing for wear The housing parts are not allowed to have any apparent damage. Contact customer service if defects are detec- ted! WILO SE 2017-12...
-
Page 64: Faults, Causes And Remedies
Sharp edges on the impeller and suction port! Sharp edges can form on the impeller and suction port. There is danger of limbs being severed! Protect- ive gloves must be worn to protect from cuts. Installation and operating instructions Wilo-Rexa FIT... - Page 65 ⇒ Contact customer service. 11.Excessive decrease in the fill level during operation. Fault: Pump runs, there is no volume flow ⇒ Check supply/capacity of the system. 1. There is no fluid. ⇒ Check the inlet, open all gate valves. WILO SE 2017-12...
-
Page 66: Spare Parts
If the points listed here do not rectify the fault, customer for information on proper disposal. Further recycling in- service must be contacted. Customer service can provide formation can be found at www.wilo-recycling.com. the following remedies: ▪ Telephone or written support. - Page 71 WILO SE Nortkirchenstr. 100 44263 Dortmund Germany T +49 (0)231 4102-0 T +49 (0)231 4102-7363 wilo@wilo.com Pioneering for You www.wilo.com...
Need help?
Do you have a question about the Rexa CUT GI Series and is the answer not in the manual?
Questions and answers