AUSA C 200 H Operator's Manual
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AUSA C 200 H Operator's Manual

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C 200 H
C 200 HI
C 200 H x4
C 250 H
C 250 HI
C 250 HI LE
C 250 H x4
C 250 H x4 LE
OPERATOR'S
MANUAL
ENGLISH
Original Manual

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Summary of Contents for AUSA C 200 H

  • Page 1 C 200 H C 200 HI C 200 H x4 C 250 H C 250 HI C 250 HI LE C 250 H x4 C 250 H x4 LE OPERATOR’S MANUAL ENGLISH Original Manual...
  • Page 3 AUSA Forklift Truck C 200 H C 200 HI C 200 H x4 C 250 H C 250 HI C 250 HI LE C 250 H x4 C 250 HI x4 LE Above chassis number 206 62866 ORIGINAL MANUAL...
  • Page 5 Manual. Any damage resulting from the incorrect use of the forklift shall not be considered to be the responsibility of AUSA. In the event of query, complaint or to place an order for spares, please contact your Official AUSA Dealer.

  • Page 6: Table Of Contents

    C200H-HI / C200H x4 / C250H-HI C250HI LE / C250H x4 / C250H x4 LE Index Uses and improper Uses of the forklift ..............Identification of the forklift components ..............Vehicle Identification and Serial Numbers .............. Technical Specifications ..................Decals / labels / identification plates all markets (except USA) ......Decals / labels / identification plates (USA Market) ..........

  • Page 7: Uses And Improper Uses Of The Forklift

    - Working on unstable, unshared grounds or at the edges of trenches and ditches. - Working on excessively steep slopes. - The use of accessories or equipment for purposes other than those for which they have been designed. - The use of accessories or equipment not manufactured or authorized by AUSA.

  • Page 8: Identification Of The Forklift Components

    C200H-HI / C200H x4 / C250H-HI C250HI LE / C250H x4 / C250H x4 LE Identification of Term such as right, left, front and rear when used in this Operator’s and Safety  Manual indicate the right and left sides of the machine, the front and back of the machine, the forklift as viewed from the operators seat looking forward.

  • Page 9: Vehicle Identification And Serial Numbers

    Vehicle  ¡Important! Write your machine Model number, date of sale, chassis and engine serial number in the spaces provided below. Give this information to your AUSA dealer Identification when you need parts or information for your machine. Make a record of these numbers in your files.

  • Page 10: Technical Specifications

    9.6in 12.2in 4ft 6.1in 4ft 9.5in 5ft 10in R 9ft 2.2in 8ft 6.4in 1.6in 13ft 11in C 250 HI LE C 200 H x4 6ft 9.9in 10.6in 12.2in 4ft 6.8in 4ft 9.5in 5ft 10in R 14ft 5.2in 9ft 6.2in 1.6in...
  • Page 11 C200H-HI / C200H x4 / C250H-HI C250HI LE / C250H x4 / C250H x4 LE Technical Specifications Mast chart (in)  Machine height with mast retracted Machine height with mast extended Pay Load (lb.) at maximum height. (ft in) (ft in) Load center at 24 in (600 mm) (USA) Max.
  • Page 12 Four cylinders, four strokes, water-cooled. Electric starter. Mixed radiator (water/oil). Specifications C 200 H-HI / C 200 H x4 / C 250 HI LE / C 250 HI x4 LE: Isuzu 4LE2- Tier II. Power 45.92 HP (33.8 kw at 2,700 rpm in accordance with SAE J 1349 Norm).
  • Page 13 Service pressure: C 200 H / C200HI / C 200 H x4: 2610 PSI (180 bar). C 250 H / C250HI / C 250 H x4 / C 250 HI LE / C 250 HI x4 LE: 3190 PSI (220 bar).
  • Page 14 C 250 H x4 LE: 4400 kg (9,700 lbs). C 250 HI x4 LE: 4400 kg (9,700 lbs). (The Compact machine has the same weight than the C 200 H-HI). Unladen weight (with full tanks): C 200 H-HI: 6200 kg (13,668 lbs).
  • Page 15 C200H-HI / C200H x4 / C250H-HI C250HI LE / C250H x4 / C250H x4 LE Technical  Control panel The controls, switches and warning lights are integrated in the steering column and Specifications below the joystick.  Lighting () Work lighting equipment, steering indicators, parking lights and warning. ...
  • Page 16 24 28 32 36 40 44 48 D = Load center extension from face of forks D = Load center extension from face of forks D = Load center extension from face of forks AUSA Center, S.L.U. AUSA Center, S.L.U. AUSA Center, S.L.U. 08243 MANRESA (SPAIN)
  • Page 17 24 28 32 36 40 44 48 24 28 32 36 40 44 48 D = Load center extension from face of forks D = Load center extension from face of forks AUSA Center, S.L.U. AUSA Center, S.L.U. 08243 MANRESA (SPAIN) 08243 MANRESA (SPAIN) 43.01350.28...
  • Page 18 24 28 32 36 40 44 48 D = Load center extension from face of forks D = Load center extension from face of forks D = Load center extension from face of forks AUSA Center, S.L.U. AUSA Center, S.L.U. AUSA Center, S.L.U. 08243 MANRESA (SPAIN)
  • Page 19 D inches 24 28 32 36 40 44 48 D = Load center extension from face of forks D = Load center extension from face of forks AUSA Center, S.L.U. AUSA Center, S.L.U. 08243 MANRESA (SPAIN) 08243 MANRESA (SPAIN) 43.01350.28...
  • Page 20 C200H-HI / C200H x4 / C250H-HI C250HI LE / C250H x4 / C250H x4 LE Load charts for C250H / C250H x4 / C250H x4 LE with narrow axle (500 mm. load centre) Load charts for C250H / C250H x4 / C250H x4 LE with narrow axle (24 in. load centre)
  • Page 21 24 28 32 36 40 44 48 D = Load center extension from face of forks D = Load center extension from face of forks D = Load center extension from face of forks AUSA Center, S.L.U. AUSA Center, S.L.U. AUSA Center, S.L.U. 08243 MANRESA (SPAIN)
  • Page 22 C200H-HI / C200H x4 / C250H-HI C250HI LE / C250H x4 / C250H x4 LE Load charts for C250HI / C250HI LE (500 mm. load centre) Load charts for C250HI / C250HI LE (24 in. load centre)
  • Page 23 C200H-HI / C200H x4 / C250H-HI C250HI LE / C250H x4 / C250H x4 LE Technical  Optional equipment Optional equipment is marked with an asterisk (). Optional equipment is only supplied Specifications at the express wish of the customer, for certain versions of forklift or even only in certain countries.

  • Page 24: Decals / Labels / Identification Plates All Markets (Except Usa)

    C200H-HI / C200H x4 / C250H-HI C250HI LE / C250H x4 / C250H x4 LE Decals / labels / identification plates all markets (except USA) STICKER: JOYSTICK FUNCTION REFERENCE: DESCRIPTION: QUANTITY: 10.15003.01 INDICATIVE STICKER 60X75 POSITION: Stuck on the inside of the right front fender, in the top center position. Just above sticker ref.
  • Page 25 INDICATIVE STICKER POSITION: On both sides of the mast, above the beam, with its upper side aligned at 4ft 92 in from the ground, below the sticker ref. 13.12136.00 “AUSA Make”, and 0.3937 in away from it. STICKER: TO HOIST MACHINE...
  • Page 26 REFERENCE: DESCRIPTION: QUANTITY: 13.12136.00 AUSA STICKER POSITION: On both sides of the machine, at a distance of 0.984 in and a height of 1.969 in from the lower rear corner of each tank, aligned with the bottom of the tank.
  • Page 27 C200H-HI / C200H x4 / C250H-HI C250HI LE / C250H x4 / C250H x4 LE STICKER: REAR AXLE WHEELS INFLATED PRESSURE (Only on C200H compact) REFERENCE: DESCRIPTION: QUANTITY: 01.12105.01 INDICATIVE STICKER 4.5 BAR / 66 PSI POSITION: On both sides of the machine, on top of the vertical face, in the upper rear position of each tank, aligned with the bottom of the tank.
  • Page 28 C200H-HI / C200H x4 / C250H-HI C250HI LE / C250H x4 / C250H x4 LE STICKER: FUEL TYPE INDICATION REFERENCE: DESCRIPTION: QUANTITY: 43.01356.00 INDICATIVE STICKER 90x45 FUEL POSITION: On the right tank of the machine, next to the fuel cap, aligned with the vertical outer wall of the tank.
  • Page 29 C200H-HI / C200H x4 / C250H-HI C250HI LE / C250H x4 / C250H x4 LE STICKER: ENGINE OIL TYPE REFERENCE: DESCRIPTION: QUANTITY: 43.01170.02 INDICATIVE STICKER 90x45 POSITION: On the inner cab lock, easily legible with the cab raised. STICKER: MACHINE MODEL INDICATION (C200H / HI – C200H x4 ) REFERENCE: DESCRIPTION: QUANTITY:...
  • Page 30 PLATE CHARACTERISTICS 100x130 POSITION: Riveted on top of the engine bulkhead, on its rear upper left-hand side (in forward direction of machine), in the holes prepared. Etched according to as- sembly instruction. STICKER: AUSA ANAGRAM REFERENCE: DESCRIPTION: QUANTITY: 46.08099.00 AUSA ANAGRAM...
  • Page 31 C200H-HI / C200H x4 / C250H-HI C250HI LE / C250H x4 / C250H x4 LE STICKER: WARNING IN CASE OF OVERTURNING THE MACHINE REFERENCE: DESCRIPTION: QUANTITY: 12.12010.00 SAFETY STICKER POSITION: Top left-hand corner of the dashboard, under sticker ref. 02.00774.00 “Do not use”...
  • Page 32 STICKER: COMPEN SYSTEM (C200H x4 / C250H x4 / C250H x4 LE) ® REFERENCE: DESCRIPTION: QUANTITY: 43.00395.00 INDICATIVE STICKER 110X110 POSITION: On both sides of the machine, next to the AUSA sticker (ref. 13.12136.00) and aligned on the right side.
  • Page 33 REFERENCE: DESCRIPTION: QUANTITY: 43.00397.00 INDICATIVE STICKER 110x110 POSITION: On both sides of the machine, next to the AUSA sticker (ref. 13.12136.00) and aligned on the right side. STICKER: MAST TILTING FORWARD MARKER (MACHINES WITH SEMI-CLOSED AND FULL CAB REFERENCE: DESCRIPTION: QUANTITY: 57.12010.00...
  • Page 34 C200H-HI / C200H x4 / C250H-HI C250HI LE / C250H x4 / C250H x4 LE STICKER: AUSA STICKER REFERENCE: DESCRIPTION: QUANTITY: 13.12136.00 AUSA STICKER POSITION: On both sides of the mast, above the beam, with its lower side aligned at 4ft 95 in from the ground, above the sticker ref.
  • Page 35 C200H-HI / C200H x4 / C250H-HI C250HI LE / C250H x4 / C250H x4 LE STICKER: BRAKE FLUID INDICATION REFERENCE: DESCRIPTION: QUANTITY: 43.70780.01 INDICATIVE STICKER 60x100 BRAKE POSITION: Into the engine compartment on the external face of the joystick control valve support, below “Transfer box oil”...

  • Page 36: Decals / Labels / Identification Plates (Usa Market)

    C200H-HI / C200H x4 / C250H-HI C250HI LE / C250H x4 / C250H x4 LE Decals / labels / identification plates (USA Market) STICKER: JOYSTICK FUNCTION. SUBSTITUTE REF. 10.15003.01 REFERENCE: DESCRIPTION: QUANTITY: 10.15006.01 INDICATIVE STICKER 60X75 POSITION: Stuck on the inside of the right front fender, in the top center position. Just above sticker ref.
  • Page 37 INDICATIVE STICKER POSITION: On both sides of the mast, above the beam, with its upper side aligned at 4ft 92 in from the ground, below the sticker ref. 13.12136.00 “AUSA Make”, and 0.3937 in away from it. STICKER: TO HOIST MACHINE...
  • Page 38 REFERENCE: DESCRIPTION: QUANTITY: 13.12136.00 AUSA STICKER POSITION: On both sides of the machine, at a distance of 0.984 in and a height of 1.969 in from the lower rear corner of each tank, aligned with the bottom of the tank.
  • Page 39 C200H-HI / C200H x4 / C250H-HI C250HI LE / C250H x4 / C250H x4 LE STICKER: REAR AXLE WHEELS INFLATED PRESSURE (Only on C200H compact) REFERENCE: DESCRIPTION: QUANTITY: 01.12105.01 INDICATIVE STICKER 4.5 BAR / 66 PSI POSITION: On both sides of the machine, on top of the vertical face, in the upper rear position of each tank, aligned with the bottom of the tank.
  • Page 40 C200H-HI / C200H x4 / C250H-HI C250HI LE / C250H x4 / C250H x4 LE STICKER: FUEL TYPE INDICATION REFERENCE: DESCRIPTION: QUANTITY: 43.01356.00 INDICATIVE STICKER 90x45 FUEL POSITION: On the right tank of the machine, next to the fuel cap, aligned with the vertical outer wall of the tank.
  • Page 41 C200H-HI / C200H x4 / C250H-HI C250HI LE / C250H x4 / C250H x4 LE STICKER: MACHINE MODEL INDICATION (C200H / HI – C200H x4 ) REFERENCE: DESCRIPTION: QUANTITY: 20.12010.01 INDICATIVE STICKER 68x267 MODEL C200H POSITION: On both sides of the machine, at a distance of 0.984 in and a height of 5.906 in from the lower rear corner of each tank, aligned with the bottom of the tank.
  • Page 42 PLATE CHARACTERISTICS 100x130 SPECIAL POSITION: Riveted on top of the engine bulkhead, on its rear upper left-hand side (in forward direction of machine), in the holes prepared. Etched according to as- sembly instruction. STICKER: AUSA ANAGRAM REFERENCE: DESCRIPTION: QUANTITY: 46.08099.00 AUSA ANAGRAM...
  • Page 43 C200H-HI / C200H x4 / C250H-HI C250HI LE / C250H x4 / C250H x4 LE STICKER: ACOUSTIC OPERATOR PROTECTION REFERENCE: DESCRIPTION: QUANTITY: 01.00757.00 INDICATIVE STICKER D40 POSITION: Top left-hand corner of the instrument panel, under sticker 02.00774.00 “Do not use”, aligned with this on its right side and centered with sticker ref. 12.12010.00.
  • Page 44 DESCRIPTION: QUANTITY: 43.00395.00 INDICATIVE STICKER 110X110 POSITION: On both sides of the machine, next to the AUSA sticker (ref. 13.12136.00) and aligned on the right side. STICKER: FULL GRIP (C200H x4 / C250H x4 / C250H x4 LE) () ®...
  • Page 45 * In heated enclosed cab, position at the bottom left-hand side of the window 0.3937 in away from the edge (bottom left side). * Heated cab STICKER: AUSA STICKER REFERENCE: DESCRIPTION: QUANTITY: 13.12136.00...
  • Page 46 C200H-HI / C200H x4 / C250H-HI C250HI LE / C250H x4 / C250H x4 LE STICKER: INDICATION TRANSFER BOX OIL. (C200H x4 / C250H x4 / C250H x4 LE) REFERENCE: DESCRIPTION: QUANTITY: 43.00396.02 INDICATIVE STICKER 60x95 POSITION: Into the engine compartment on the external face of the joystick control valve support, above “Brake fluid indication”...
  • Page 47 C200H-HI / C200H x4 / C250H-HI C250HI LE / C250H x4 / C250H x4 LE STICKER: HOT PARTS INDICATION REFERENCE: DESCRIPTION: QUANTITY: 02.00765.00 INDICATIVE STICKER 40x80 ENGLISH POSITION: Inside the counterweight, near the exhaust manifold, easily readable when trying to work on the engine. STICKER: LOAD CHART PLATE REFERENCE:...
  • Page 48 C200H-HI / C200H x4 / C250H-HI C250HI LE / C250H x4 / C250H x4 LE STICKER: REFLECTIVE TRIANGLE (MACHINES WITH SEMI-CLOSED AND FULL CAB)) (USA) REFERENCE: DESCRIPTION: QUANTITY: 10.15122.00 INDICATIVE STICKER 356x356 POSITION: On the cab rear window, centered horizontally on the glass, aligned with the lower edge 0.3937 in away from it.
  • Page 49 C200H-HI / C200H x4 / C250H-HI C250HI LE / C250H x4 / C250H x4 LE STICKER: CALIFORNIA INDICATION (USA) REFERENCE: DESCRIPTION: QUANTITY: 43.01171.00 INDICATIVE STICKER 42x77 POSITION: In the upper right-hand corner of the dashboard, aligned at the top with the bend in the dashboard.

  • Page 50: Controls And Instruments

    C200H-HI / C200H x4 / C250H-HI C250HI LE / C250H x4 / C250H x4 LE Controls and  Pedals (fig. 1) instruments Inching pedal. When the pedal is depressed the machine stops, allowing the engine to accelerate for faster operation of the mast. When the pedal is slowly released the machine will start to move again.
  • Page 51 C200H-HI / C200H x4 / C250H-HI C250HI LE / C250H x4 / C250H x4 LE Controls and Horn (fig. 1, 2)  instruments Standard machine: The horn is operated using the button (f) located on the right of the joystick. Machine equipped with Full Grip System (): The horn is operated using the button ®...
  • Page 52 C200H-HI / C200H x4 / C250H-HI C250HI LE / C250H x4 / C250H x4 LE Controls and Load handling controls (fig. 1)  The mast and the load are moved by using the joystick. instruments Raising and lowering the mast. If the joystick is pulled backwards the mast and the forks lift and if pushed forwards the mast and the forks lower.

  • Page 53: Instrument Panel And Controls

    C200H-HI / C200H x4 / C250H-HI C250HI LE / C250H x4 / C250H x4 LE Instrument Panel Starter switch (fig. 1)  See section “Starting the engine” and controls a- In this position the ignition and the engine are disconnected. b- Ignition on.
  • Page 54 C200H-HI / C200H x4 / C250H-HI C250HI LE / C250H x4 / C250H x4 LE Instrument Panel NOTE and controls For ease of understanding, the picture shows the panel with the steering wheel removed. Standard Instrument panel: Components and Operation (fig. 1) ...
  • Page 55 C200H-HI / C200H x4 / C250H-HI C250HI LE / C250H x4 / C250H x4 LE Instrument Panel Machine equipped with Full Grip System Instrument panel ():  ® Components and Operation (fig. 1) and controls Multi-function instrument. See the section “Multi-function instrument”. Light switch.
  • Page 56 C200H-HI / C200H x4 / C250H-HI C250HI LE / C250H x4 / C250H x4 LE Instrument Panel Multifunction instrument (fig. 1)  and controls (fig. 1) A- Hourmeter. This gauge indicates the total running time of the forklift engine to enable servicing of the engine at proper intervals.
  • Page 57 Handling - Only use the fuel type authorized by AUSA. Do not use fuel mixed with oil, other fuels or unsuitable additives. - The correct fuel for the forklift is diesel. For further details regarding fuel type and required specifications see the section “Fluids and lubricants”.
  • Page 58 C200H-HI / C200H x4 / C250H-HI C250HI LE / C250H x4 / C250H x4 LE Instrument Panel - Do not store fuel in closed places. The fuel vapours will alter the atmosphere of the enclosure and may cause a fire or explosion. and controls - Use suitable impermeable clothing, safety glasses and gloves when handling fuel.

  • Page 59: Operating The Forklift

    C200H-HI / C200H x4 / C250H-HI C250HI LE / C250H x4 / C250H x4 LE Operating WARNING the forklift Before each period of operation, check the forklift for correct operation of the steering, brakes, hydraulic controls, instruments and safety equipment. Check the neutral position of the FNR switch.
  • Page 60 (a). CAUTION With ambient temperatures lower than 0ºC (32ºF), AUSA recommends to run the engine at idle speed for 3 minutes before starting to work with the forklift in order to reach the appropriate fluency on the engine and hydraulic oil Checks ...
  • Page 61 500 mm load center 200 H-HI and C 200 H x4 has a rated capacity of 4040 lbs (2000 Kg). With the load center of the load at 20 in (500 mm.) from vertical face of the forks, the C 250 H-HI / C 250 H x4 / C 250 H x4 LE / C 250 HI x4 LE has a rated capacity of 2500 Kg.
  • Page 62 C200H-HI / C200H x4 / C250H-HI C250HI LE / C250H x4 / C250H x4 LE Operating Alteration to the forklift / load relation  The relationship between the forklift and the load is altered by changes in: the forklift - Removable attachments (see LOAD CHARTS in this manual). - Height of the forks.

  • Page 63: Special Procedures

    The radiator may be extremely hot. Use gloves before touching the radiator. - Allow the engine to cool down. Check the coolant level and refill if necessary. - If the engine continues to overheated, pls. contact to an authorized AUSA dealer as soon as possible.
  • Page 64 DO NOT START THE ENGINE. Immersion of the forklift may cause serious damage to the engine if the start-up procedures are not followed correctly. - Arrange for an authorized AUSA dealer to carefully inspect the supply system as shown in the MAINTENANCE CHART.
  • Page 65 C200H-HI / C200H x4 / C250H-HI C250HI LE / C250H x4 / C250H x4 LE Special procedures  Tilting the mast while the engine is stopped (emergency movement) It is possible to tilt the mast of the forklift (emergency movement) forwards with the ignition off.

  • Page 66: Special Safety Messages

    The forklift must only be used by authorized and correctly trained personnel AUSA manufactures its forklifts in accordance with ASME B56.6 and the corresponding International Standards. The Occupational Safety and Health Administration (OSHA) enforces federal laws that apply to safety of operation, application and maintenance of equipment on a worksite.
  • Page 67 C200H-HI / C200H x4 / C250H-HI C250HI LE / C250H x4 / C250H x4 LE Special Safety General recommendations for driving a forklift truck  Messages Basic information for starting up a forklift truck Entering and leaving the operator cabin, do not hold or pull the steering wheel to enter the driver cabin, use the handles provided on the front structure of the overhead guard.
  • Page 68 C200H-HI / C200H x4 / C250H-HI C250HI LE / C250H x4 / C250H x4 LE Special Safety Before starting and operating the forklift - Stay alert. Concentrate fully on your work. Your safety and that of others depends Messages on the care you take when operating this forklift. - Remember that you are the key to safety.
  • Page 69 C200H-HI / C200H x4 / C250H-HI C250HI LE / C250H x4 / C250H x4 LE Special Safety Driving in reverse Ensure good visibility of the path to be taken. If the load being carried obstructs visibility, Messages drive in reverse with the utmost of caution. Before reversing, the operator should ensure that this does not involve risks for the forklift, people or objects in the surrounding area (fig.
  • Page 70 C200H-HI / C200H x4 / C250H-HI C250HI LE / C250H x4 / C250H x4 LE Special Safety The triangle of horizontal stability To prevent the loads which are being transported from falling, it is necessary to consider Messages the triangle of horizontal stability (fig. 1). This is an imaginary inverted triangle, with the lower end located on the centre of the rear axle and the two upper vertices on each of the front wheels.
  • Page 71 C200H-HI / C200H x4 / C250H-HI C250HI LE / C250H x4 / C250H x4 LE Special Safety Load handling  • Know the lifting capacity of your forklift and operate within those limits. Messages See the Load Limit Charts shown in the section TECHNICAL SPECIFICATIONS on this Operator’s Safety Manual and shown in a plate on the left mudguard.
  • Page 72 C200H-HI / C200H x4 / C250H-HI C250HI LE / C250H x4 / C250H x4 LE Special Safety Critical speed  The speed at which the forklift moves affects its stability. When turning, braking, or Messages accelerating, the centre of gravity shifts within the triangle of stability. Sharp turns, sudden braking or accelerating cause the centre of gravity to shift sharply and it may fall outside the triangle.
  • Page 73 C200H-HI / C200H x4 / C250H-HI C250HI LE / C250H x4 / C250H x4 LE Special Safety Order and cleanliness  Carrying out a series of checks before starting the forklift and keeping the operator cab Messages clean help to make the work safer. To do so, follow the MAINTENANCE CHART given in this Operator’s and Safety Manual strictly, and keep the operator cab clean and free of earth, gravel, mud, oil or other objects which may cause falls.

  • Page 74: Parking The Machine

    C200H-HI / C200H x4 / C250H-HI C250HI LE / C250H x4 / C250H x4 LE Parking the  Parking the machine and stopping the engine Make certain that the forklift is parked on level ground when leaving it overnight. Also machine park it on level ground before any scheduled maintenance is attempted.

  • Page 75: Transporting The Machine

    C200H-HI / C200H x4 / C250H-HI C250HI LE / C250H x4 / C250H x4 LE Transporting  Fastening the forklift to a lorry or trailer bed. (fig. 1, 2) When transporting the forklift on a trailer or truck bed, carefully follow the instructions in the machine the Caution Decal.
  • Page 76 Re-assemble the bleeder (a). Disassemble plug (c) and connect handbrake hose again. WARNING Any repair to the brake system should be carried out by an authorized AUSA dealer. CAUTION Not plugging in handbrake hose fitting before inserting grease into the brake unit can lead to a hydrostatic pump damage.
  • Page 77 C200H-HI / C200H x4 / C250H-HI C250HI LE / C250H x4 / C250H x4 LE Transporting By passing the hydrostatic pump  The forklift towing is only recommended when there is no other option during a break- the machine down so the hydrostatic transmission can be seriously damaged. Whenever is possible it is recommended fixing in the place where is stopped.

  • Page 78: Recommended Fluids And Lubricants

    TRANSFER 0,35 BOX 4x2 See section TRANSFER “OIL FOR COMPEN, BOX 4x4 FULL GRIP () AND 2,75 AUSA COMPEN OIL 461.00099.09 (COMPEN AND FRONT AXLE” FULL GRIP) in this section See section SAE 10W Hydraulic Oil or ATF BRAKE FLUID “BRAKE FLUID...
  • Page 79 If oils of different brand names are used, ensure that you completely empty the crankcase before adding the new oil. AUSA recommends oil REPSOL AUSA EFFICIENT for Diesel engines p/n 461.00099.01 Hydraulic Oil  - VG 32 for environment temperatures usually below 50ºF (10ºC) - VG 46 for environment temperatures between 50F to 120ºF (10ºC to 40ºC)

  • Page 80: Maintenance Chart

    CUSTOMER (1) Initial inspection. The initial maintenance is very important and must not be neglected. (2) To be performed by an authorized AUSA dealer. (3) Daily inspection item. (4) More often under severe use such dusty areas, sand, snow, wet or muddy conditions.
  • Page 81 CUSTOMER (1) Initial inspection. The initial maintenance is very important and must not be neglected. (2) To be performed by an authorized AUSA dealer. (3) Daily inspection item. (4) More often under severe use such dusty areas, sand, snow, wet or muddy conditions.

  • Page 82: Periodic Maintenance Operations

     General comments Only original AUSA spare parts should be used during maintenance Maintenance operations. This is the only way to guarantee that the AUSA machinery will have the same operational level that it had upon delivery. Operations This forklift, as with any machine, contains parts and systems which are subject to wear...
  • Page 83 - Wear or damage to the fastenings including the anchorage points. - Poor functioning of the buckle or automatic reel device. - Loose stitching. Correct any problems before using the forklift. Where necessary, refer the problem to an authorized AUSA dealer.
  • Page 84 MAINTENANCE CHART.  Alternator belt Check the tension of the alternator belt regularly. Also check for cracks or other damage. Ref er to an authorized AUSA dealer for the replacement of the alternator belt.  Engine oil Oil level: Checking...
  • Page 85 C200H-HI / C200H x4 / C250H-HI C250HI LE / C250H x4 / C250H x4 LE Periodic Engine oil: Draining Maintenance The oil change should be made when the oil is warm. Operations WARNING The engine oil may be very hot. To avoid the risk of burns, do not remove the drain plug or unscrew the filter if the engine is hot.
  • Page 86 C200H-HI / C200H x4 / C250H-HI C250HI LE / C250H x4 / C250H x4 LE Periodic Engine oil: Filling up Maintenance - Remove the dipstick (b) and place a funnel in the opening of the oil filler neck located above the rocker arm cover. Operations - Fill the engine to the recommended oil level.
  • Page 87 Then, when the engine is cold, check the level of coolant in the coolant reservoir. NOTE Although the cooling system is equipped with a self-bleeding system, refer to an authorized AUSA dealer for the replenishment of the coolant after draining Dispose of used coolant in authorized centres. Air filter ...
  • Page 88 - Make a bridge between the connector contacts using, for example, a small diameter piece of electrical cable. - The air filter blocked warning light on the multi-function instrument should light If the warning light does not light up, contact a AUSA dealer. Fuel pre-filter (only on KUBOTA V2403-M Engine) ...
  • Page 89 Parking brake  Maintenance Oil: Replacing If the brake pedal lowers excessively, refer to the authorized AUSA dealer for adjusting, Operations bleeding or replacement of the inner discs. Releasing the parking brake while the engine is stopped: - This operation should be carried out following the instructions given in TOWING THE FORKLIFT in this Operator’s and Safety Manual.
  • Page 90 C200H-HI / C200H x4 / C250H-HI C250HI LE / C250H x4 / C250H x4 LE Periodic Transfer box oil level  Checking Maintenance - To check the oil level unscrew the cap (b) (fig. 1, 2). Operations Draining - To drain the oil, unscrew the plug (c) located on the lower part. Topping up - Top up with the specified oil through the filler cap (a) located on the upper part.
  • Page 91 C200H-HI / C200H x4 / C250H-HI C250HI LE / C250H x4 / C250H x4 LE Periodic Oil level on front axle (fig. 2)  Maintenance This should be checked while the forklift is on flat ground. The oil of the differentials and the reducers is connected internally.
  • Page 92 C200H-HI / C200H x4 / C250H-HI C250HI LE / C250H x4 / C250H x4 LE Periodic Oil level in final drives on front axle (all models) and rear axle (only 4x4  models). Maintenance Operations WARNING Never remove the drain plug of the final drives when the oil is hot. The gases formed in the interior may cause injury.
  • Page 93 C200H-HI / C200H x4 / C250H-HI C250HI LE / C250H x4 / C250H x4 LE Periodic  Hydraulic oil Maintenance Level: checking Operations This should be checked while the forklift is on flat ground, the forks are lowered to rest position and the engine is switched off.
  • Page 94 C200H-HI / C200H x4 / C250H-HI C250HI LE / C250H x4 / C250H x4 LE Periodic Hydraulic system safety valves: trimming  There are two safety valves for preventing overpressure: one on the steering circuit and Maintenance one on the mast operating circuit. The first is located on the hydraulic steering (fig. 1) and the second on the control valve (fig.
  • Page 95 The tyre pressures of the forklift are very high. Inflating the wheels could be dangerous if not performed with care. - Inflate the forklift tyres when cold to the pressure given by AUSA before starting the day’s work (See the section TECHNICAL SPECIFICATIONS in this Operator’s and Safety Manual).
  • Page 96 C 200 H 350 ± 50 250 ± 30 C 200 HI 350 ± 50 250 ± 30 C 200 H x4 350 ± 50 350 ± 50 C 250 H 350 ± 50 250 ± 30 C 250 HI 350 ±...
  • Page 97 C200H-HI / C200H x4 / C250H-HI C250HI LE / C250H x4 / C250H x4 LE Periodic Lubrication  Maintenance Rear axle Operations C200H-HI / C250H-HI / C250HI LE 1 nipple on the central articulation of the axle (fig. 1). 2 nipples, one on each wheel pivot (fig. 2). 2 nipples, one on hydraulic cylinder pin (fig.
  • Page 98 C200H-HI / C200H x4 / C250H-HI C250HI LE / C250H x4 / C250H x4 LE Periodic Control valve joints (fig. 1) Maintenance 3 nipples, 1 on each joint. Operations Mast articulation supports (fig. 2) 2 nipples, one on each pin of the mast articulation. Mast articulation tilting cylinder (fig.
  • Page 99 C200H-HI / C200H x4 / C250H-HI C250HI LE / C250H x4 / C250H x4 LE Periodic Lighting and signaling system ()  Indicator, parking, reverse, left and right side light bulbs: replacing (fig. 1). Maintenance - Undo bolts (a) and remove the lens. Operations - Remove the bulb by pressing it gently inwards and turning it to the left at the same time in order to release it from the lamp holder.
  • Page 100 C200H-HI / C200H x4 / C250H-HI C250HI LE / C250H x4 / C250H x4 LE Periodic Rotating beacon bulb: replacing (fig. 1, 2) Maintenance - Turn the amber cover (a) of the rotary beacon to the left and remove. Operations - Unhook the plate (b) holding the bulb by pressing it inwards and to the left at the same time.
  • Page 101 C200H-HI / C200H x4 / C250H-HI C250HI LE / C250H x4 / C250H x4 LE Periodic Windscreen wiper blade (): replacing (fig. 1)  Maintenance - Loosen screws (a) to remove the blade from the windscreen wiper arm. Operations - Replace blade. - Check that the screws (a) hold the blade tightly to the wiper arm.

  • Page 102: Hydrostatic Transmission Error Conditions

    C200H-HI / C200H x4 / C250H-HI C250HI LE / C250H x4 / C250H x4 LE Hydrostatic Hydrostatic Transmission Transmission Error conditions Error conditions The error conditions for this system will cover all important parts of the Automotive System. If any of the errors listed in the table occur, the machine will ramp down the pump current to stop and depending on the detected error, stays in STOP or changes to LIMITED-Mode.
  • Page 103 C200H-HI / C200H x4 / C250H-HI C250HI LE / C250H x4 / C250H x4 LE Hydrostatic  SAFE-Mode The machine will stop with error ramp and will not be able to be driven. Transmission • Clear the error Error conditions •...

  • Page 104: Electric Circuit

    C200H-HI / C200H x4 / C250H-HI C250HI LE / C250H x4 / C250H x4 LE Electric circuit CABLE COLOURS Light Blue White Orange Yellow Grey Blue Brown Black Pink Green Violet Remark: In the bicolor cables, the longitudinal or traverse shape of the marks on the protective coating are to indicate the color. For example: G - V: Yellow and Green with traverse marks G / V : Yellow / Green with longitudinal marks...

  • Page 105: Electric Circuit

    C200H-HI / C200H x4 / C250H-HI C250HI LE / C250H x4 / C250H x4 LE Electric circuit C200H / C200HI / C200H x4 / C250HI LE / C250H x4 LE...
  • Page 106 C200H-HI / C200H x4 / C250H-HI C250HI LE / C250H x4 / C250H x4 LE Electric circuit C200H / C200HI / C200H x4 / C250HI LE / C250H x4 LE...
  • Page 107 C200H-HI / C200H x4 / C250H-HI C250HI LE / C250H x4 / C250H x4 LE Electric circuit C200H / C200HI / C200H x4 / C250HI LE / C250H x4 LE...
  • Page 108 C200H-HI / C200H x4 / C250H-HI C250HI LE / C250H x4 / C250H x4 LE Electric circuit C200H / C200HI / C200H x4 / C250HI LE / C250H x4 LE...

  • Page 109: Electric Wiring

    C200H-HI / C200H x4 / C250H-HI C250HI LE / C250H x4 / C250H x4 LE Electric wiring C200H / C200HI / C200H x4 / C250HI LE / C250H x4 LE Item Description Sheet Item Description Sheet Pre-heat relay Rear wiper motor Horn Electric fuel pump Condenser...

  • Page 110: Electric Circuit

    C200H-HI / C200H x4 / C250H-HI C250HI LE / C250H x4 / C250H x4 LE Electric circuit C250H / C250HI / C250H x4...
  • Page 111 C200H-HI / C200H x4 / C250H-HI C250HI LE / C250H x4 / C250H x4 LE Electric circuit C250H / C250HI / C250H x4...
  • Page 112 C200H-HI / C200H x4 / C250H-HI C250HI LE / C250H x4 / C250H x4 LE Electric circuit C250H / C250HI / C250H x4...
  • Page 113 C200H-HI / C200H x4 / C250H-HI C250HI LE / C250H x4 / C250H x4 LE Electric circuit C250H / C250HI / C250H x4...
  • Page 114 C200H-HI / C200H x4 / C250H-HI C250HI LE / C250H x4 / C250H x4 LE Electric circuit C250H / C250HI / C250H x4...

  • Page 115: Electric Wiring

    C200H-HI / C200H x4 / C250H-HI C250HI LE / C250H x4 / C250H x4 LE Electric wiring C250H / C250HI / C250H x4 Item Description Sheet Item Description Sheet A100 Sauer Unit (ECU) Rear wiper motor Pre-heat relay Electric fuel pump Horn Starter motor B100...

  • Page 116: Hydraulic Diagram (Hydraulic Appliances)

    C200H-HI / C200H x4 / C250H-HI C250HI LE / C250H x4 / C250H x4 LE Hydraulic diagram (Hydraulic appliances)

  • Page 117: Hydraulic Diagram (Transmission)

    C200H-HI / C200H x4 / C250H-HI C250HI LE / C250H x4 / C250H x4 LE Hydraulic diagram (Transmission) C200H / C200HI / C200H x4 / C250HI LE / C250H x4 LE...

  • Page 118: Hydraulic Diagram (Transmission)

    C200H-HI / C200H x4 / C250H-HI C250HI LE / C250H x4 / C250H x4 LE Hydraulic diagram (Transmission) C250H / C250HI / C250H x4...

  • Page 119: Transmission Troubleshooting

    C200H-HI / C200H x4 / C250H-HI C250HI LE / C250H x4 / C250H x4 LE Transmission Troubleshooting INSTRUCTIONS FOR THE IDENTIFICATION OF FAILURES IN HYDROSTATIC TRANSMISSIONS FAILURES POSSIBLE CAUSE CHECK LOCATION CORRECT VALUES Oil Level is low Oil level Oil tank Suction hose is bent or squashed Suction hose Hydraulic oil cartridge is clogged...

  • Page 120: Ec Certificate Of Conformity

    EC DECLARATION OF CONFORMITY The manufacturer AUSA Center, S.L.U., established on Ctra. De Vic, km 2.8, 08243 – Manresa – Barcelona – Spain, declares that the machine assigned below: Generic denomination: ENGINE DRIVEN COUNTERBALANCED FORKLIFT TRUCK Model/Type : C XXX X...

This manual is also suitable for:

C 200 hiC 200 h x4C 250 hC 250 hiC 250 hi leC 250 h x4 ... Show all

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