SERAD IMD Series Installation Manual

SERAD IMD Series Installation Manual

Digital drive for brushless motor

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Digital DRIVE for Brushless motor
IMD Series
INSTALLATION
GUIDE
Read manual before installing and respect
all indications with this icon:
IMD-GI-1724-EN

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Table of Contents
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Summary of Contents for SERAD IMD Series

  • Page 1 Digital DRIVE for Brushless motor IMD Series INSTALLATION GUIDE Read manual before installing and respect all indications with this icon: IMD-GI-1724-EN...
  • Page 3: Table Of Contents

    2-9- Stand-alone drive ..............25 2-10- Drive controlled by a motion controller ........ 26 2-11- Connecting a motor brake ............27 2-12- System checks before starting ..........27 2-13- STATUS DISPLAY ..............28 2-14- Error messages: ..............31 R1724 - 3 - SERAD S.A...
  • Page 4: 1- Introduction

    We have gone to great lengths to ensure this documentation is correct and complete. However, since it is not possible to produce an absolutely error-free text. No responsibility will be assumed by SERAD for all damages caused by using this documentation and software.
  • Page 5: 1-2- Md Series Drive Description

    Resolution : 16 bits for input 1 and 12 bits for input 2 1 output : Output voltage : ±10 V Analogue output : Maximum current : 5 mA Resolution : 8 bits, bandwidth 20Hz R1724 - 5 - SERAD S.A...
  • Page 6 1,4 kVA 72 x 293 x 233 IMD / 5 5 Aeff 10 Aeff 2,8 kVA 72 x 293 x 233 IMD / 10 10 Aeff 20 Aeff 5,6 kVA 72 x 293 x 233 R1724 - 6 - SERAD S.A...
  • Page 7: 2- Installation

    On detection of an excess following error the drive will be put in open loop mode and the drive ready relay will be opened. If another action is required you should use the SECURITY instruction. R1724 - 7 - SERAD S.A...
  • Page 8: 2-2- Front View

    EXT1 EXT2 Ø6 Raccordement de la tresse de blindage du câble moteur STATUS 7-segment diagnostic display RS-232 serial port for communication with a PC EXT1 Extension: Optional communications ports EXT2 Extension: Optional communications ports R1724 - 8 - SERAD S.A...
  • Page 9: 2-3- Top View

    24Vdc Auxiliary 24V DC supply Digital I/O POWER SUPPLY Single / Three-phase power supply EXT I/O Option : I/O expansion board SAFE Option : Secure input The voltage on connector X8 can reach 480V! R1724 - 9 - SERAD S.A...
  • Page 10: 2-4- Bottom View

    Care must be taken when making connection to connector X10. An incorrect connection can seriously damage the drive. Dangerous voltages are present on X10 (900V). Wait at least 5 minutes to allow the capacitors to discharge before remove connector. R1724 - 10 - SERAD S.A...
  • Page 11: 2-5- Mounting

    Temps de décharge des condensateurs : 5 minutes Haute tension sur les connecteurs X8-X10 Toutes les bornes PE doivent être raccordées Lire le manuel avant l'utilisation X10 - BALLAST / MOTOR RESOLVER ANALOG I/O RACCORDEMENT BLINDAGE MOTEUR R1724 - 11 - SERAD S.A...
  • Page 12: 2-6- Connector Pin Assignments

    In the iDPL software, the RS232 communication is established when the icon in the bottom left side is in this fixed state : If the connection is not stable (state icon connected/disconnected), check if the cable and the USB-serial converter are certified by SERAD. Otherwise please contact our technical department. 8-CTS...
  • Page 13 (120 In CANopen, do not use the Node ID n° 1 if you have a multi drive project. RS232 communication allows communication with only 1 device (ex: 1 PLC and 1 IMD drive). R1724 - 13 - SERAD S.A...
  • Page 14 IMD Drive installation guide  Node Address : For RS422, RS485 and CANopen, the NodeID corresponds to the six firstly dipswitchs + 1 R1724 - 14 - SERAD S.A...
  • Page 15 Channel A Channel A inverted Channel B Channel B inverted Channel Z Channel Z inverted SHIELD Connect the shield to the shell of the connector NC (Not connected): It is forbidden to connect this pins. R1724 - 15 - SERAD S.A...
  • Page 16 NC (Not connected): It is forbidden to connect this pins. X6: 24V dc supply Connector: Removable 2 ways, 5.08mm pitch N° Name Type Description XGND 24Vdc Control card supply, backup motor position R1724 - 16 - SERAD S.A...
  • Page 17 Wait at least 5 minutes to allow the capacitors to discharge before remove connector. The armoured motor cable must arrive directly on the terminals of the drive. Connect the shield (on drive side) to the srew provided (see Front view of the drive). R1724 - 17 - SERAD S.A...
  • Page 18 Output 10, programmable 0V digital I/O IOGND* 0V digital I/O IOGND* Connect the shield to the shell of the connector SHIELD * Pins 7, 24, 25: internal connection ** Pins 12, 13: internal connection R1724 - 18 - SERAD S.A...
  • Page 19 Connect the external resistor between terminals 2 and 3 Care must be taken when making connection to connector X10. An incorrect connection can seriously damage the drive. Dangerous voltages are present on X10. SERAD MOTOR DESCRIPTION Phase U Phase V...
  • Page 20 7 COS - 5 REF + 9 REF - 6 TEMP + 2 TEMP - SHIELD Shield clamp Resolver connector Shield reverss SUB-D 9 way male around the ring Metallic casing Resolver connector M23 Cable clamp R1724 - 20 - SERAD S.A...
  • Page 21 Motor temperature sensor Lo +8,3V +8.3V, 150 mA output(HIPERFACE) DATA DATA (EnDat*) RS485 (HIPERFACE) CLOCK (EndDat*) Cosine Lo Sine Lo SHIELD Connect the shield to the shell of the connector * EnDat in develloping R1724 - 21 - SERAD S.A...
  • Page 22 IMD Drive installation guide X SAFE : Option : Secure input SIL2 Connector removable 2 ways, 3.81mm pitch N° Name Type Description Input Refer to the documentation Safety option installation guide available on www.serad.fr R1724 - 22 - SERAD S.A...
  • Page 23: 2-7- Cables

    (ex. Motion controller …)  Motor feedback cable (resolver), X11: Screened cable with 4 twisted pairs, 0.25 mm² Ground the shield of the feedback SUBD as shown below: R1724 - 23 - SERAD S.A...
  • Page 24: 2-8- Connection Diagrams / Protections

    10A maxi 1,5² IMD / 5 400V triphased 8,2A 10A maxi 1,5² 230V monophased 10A maxi 2,5² IMD / 10 400V triphased 16A maxi 2,5² Caution: the ringing current can reach 25A during 10ms. R1724 - 24 - SERAD S.A...
  • Page 25: 2-9- Stand-Alone Drive

    IMD Drive installation guide 2-9- Stand-alone drive The output Q2 is NPN open collector, 100mA max. The load must be connected between Q2 and +24Vdc. R1724 - 25 - SERAD S.A...
  • Page 26: 2-10- Drive Controlled By A Motion Controller

    IMD Drive installation guide 2-10- Drive controlled by a motion controller The output Q2 is NPN open collector, 100mA max. The load must be connected between Q2 and +24Vdc. R1724 - 26 - SERAD S.A...
  • Page 27: 2-11- Connecting A Motor Brake

     With the Enable input off, switch on the auxiliary 24V dc supply.  Ensure that on the STATUS display, the point blinking.  Apply power.  If the Status display shows an error message check the list of error codes. R1724 - 27 - SERAD S.A...
  • Page 28: 2-13- Status Display

    : Internal fault 2) OS initialisation The segments switch on fastly in the following order :  3) End initialisation, the number of OS version is displayed The example above gives you the OS version 3.38 R1724 - 28 - SERAD S.A...
  • Page 29 If the instructions display is used in a tasks, the display is a priority.  Motor position state The segments around are moving serving the motor position. Rotation Rotation moving + moving - If the instructions display is used in a tasks, the display is a priority. R1724 - 29 - SERAD S.A...
  • Page 30  When the 24v is back again on the X-safe connector, the status display go back on normal running, if the instruction display have been used before, the status display can be locked on this state : When a new instruction display is used the satus display will change. R1724 - 30 - SERAD S.A...
  • Page 31: 2-14- Error Messages

    (division by zero, not correct instruction, CAM or synchro. movement error …). Following error : the maximum following error has been exceeded.Contact technical support. FLASH memory error: impossible writting. Contact technical support. R1724 - 31 - SERAD S.A...
  • Page 32 The loading from the memory stick to the drive have failed, because the datas are corrupted. The memory stick have been remove and update by the drive project. External communication failed. The EtherCAT communication lost. R1724 - 32 - SERAD S.A...

This manual is also suitable for:

Imd 1Imd 2Imd 5Imd 10

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