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Reliable Equipment REL-60DA Basic Assembly Instructions
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Reliable Equipment REL-60DA Basic Assembly Instructions

60 ton hydraulic press
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REL-60DA
60 Ton Hydraulic Press
The REL-60DA 60 is designed
to compress sleeves & lugs on
ACSR & ACAR transmission
and distribution cables.
These tools are portable for
easy positioning, and operable
from any 10,000 psi source.
This double acting hydraulic
press offers the convenience of
control throughout the entire
compression cycle.
Weight:
47 lbs.
Dimensions:
17" H X 5" W
Oil Capacity:
303 cc
Accepts 60 ton dies from:
RELIABLE, ALCOA, & BURNDY

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Summary of Contents for Reliable Equipment REL-60DA

  • Page 1 REL-60DA 60 Ton Hydraulic Press The REL-60DA 60 is designed to compress sleeves & lugs on ACSR & ACAR transmission and distribution cables. These tools are portable for easy positioning, and operable from any 10,000 psi source. This double acting hydraulic...
  • Page 2 301 Ivyland Road - Warminster, PA 18974 Phone: 215-357-3500 Toll Free: 800-966-3530 Fax: 215-357-9193...
  • Page 3 The Information Provided In This Document Is Intended As A Guide For Trained Professionals Only. Shop MUST Be Equipped with Appropriate Power Supply, Test and Safety Equipment. Contact Reliable Equipment With Any Questions BEFORE You Start.
  • Page 4 SCREW CRADLE ASSEMBLY STRAIGHT KEY RELEASE PIN CRADLE SPRING LATCH SPRING PIN STRAIGHT KEY SCREW...
  • Page 5 LUBRICATE THE RELEASE PIN INSERT THE RELEASE PIN AND CENTER ON CRADLE...
  • Page 6 INSTALL THE LATCH SPRING LUBRICATE THE LATCH INSTALL THE LATCH AS SHOWN INSTALL LATCH OVER SPRING...
  • Page 7 PRESS THE LATCH AND SPRING INTO THE CRADLE. ALIGN THE LATCH WITH THE HOLE IN THE CRADLE.
  • Page 8 INSERT THE SPRING PIN PARTIALLY INTO THE CRADLE. INSERT A PUNCH THROUGH THE CRADLE AND LATCH ASSEMBLY. THE PUNCH WILL MAINTAIN THE ALIGNMENT, AS THE ROLL PIN IS DRIVEN INTO THE ASSEMBLY.
  • Page 9 DRIVE THE SPRING PIN UNTIL IT IS FLUSH WITH THE CRADLE. USE A PUNCH TO DRIVE PIN INTO THE CRADLE. INSPECT ASSEMBLY.
  • Page 10 INSTALL BOTH STRAIGHT KEYS. TIGHTEN BOTH SCREWS FULLY.
  • Page 11 COVER ASSY. COVER SOCKET HEAD SOCKET HEAD CAP SCREWS CAP SCREWS...
  • Page 12 INSTALL THE COVER ONTO THE CRADLE.
  • Page 13 ALIGN & INSERT FOUR SCR EWS. TIGHTEN ALL 4 SCREW S FULLY.
  • Page 14 SOCKET HEAD CAP SCREW (2) PUSH PIN SPRING SPRING COVER HANDLE LANYARD LOCKING COVER HANDLE SPRING ASSEMBLY...
  • Page 15 SECURE THE LANYARD IN THE SAME MANNER.
  • Page 16 COUNTERSINK AND SET BOTH PINS FROM BOTH SIDES.
  • Page 17 INSTALL THE SPRING AND PUSH PIN INTO THE COVER HANDLE. ENSURE THE PUSH PIN IS PROPERLY SEATED. CHECK OPERATION. DO NOT RELEASE UNTIL THE HANDLE INSTALLATION IS COMPLETE.
  • Page 18 DO NOT RELEASE UNTIL THE HANDLE INSTALLATION IS COMPLETE. INSERT BOTH OF THE SOCKET HEAD CAP SCREWS. INSTALL HANDLE ONTO CRADLE ASSEMBLY. CHECK OPERATION.
  • Page 19 RAM ASSEMBLY SCREW SCREW “L” KEY “L” KEY SPRING RETAINER SPRING PIN BUTTON...
  • Page 20 SINGLE ACTING DOUBLE ACTING RAM NOTE: A DOUBLE ACTING RAM IS EASILY IDENTIFIED BY THE SMALL VENT IN THE CENTER OF THE DIE SEAT.
  • Page 21 LUBRICATE THE RAM BUTTON, AND SET WITHIN REACH FOR USE IN A FEW MOMENTS. INSTALL DIE SPRING ONTO DIE RETAINER, INSTALL INTO RAM. DO NOT RELEASE UNTIL THE RAM BUTTON HAS BEEN INSTALLATED.
  • Page 22 DO NOT RELEASE DIE RETAINER UNTIL THE SPRING PIN IS IN PLACE. INSTALL THE RAM BUTTON UNTIL DIE RETAINER IS ENGAGED. INSTALL THE SPRING PIN AND CAREFULLY DRIVE UNTIL FLUSH.
  • Page 23 CHECK THE OPERATION OF THE RAM BUTTON & DIE RETAINER.
  • Page 24 INSTALL BOTH OF THE “L” KEYS ONTO THE RAM ASSEMBLY.
  • Page 25 INNER CYLINDER ASSEMBLY SM INNER SM INNER BACK-UP RING (2) O-RING CYLINDER LG OUTER LG OUTER O-RING BACK-UP RING...
  • Page 26 INSTALL FIRST SMALL INTERNAL BACK-UP RING AS SHOWN.
  • Page 27 INSTALL THE SMALL INNER O-RING ABOVE THE BACK-UP RING. INSTALL THE 2 SMALL BACK-UP RING ABOVE THE O-RING.
  • Page 28 INSPECT THAT THE BACK-UP RINGS AND O-RING ARE IN THE CORECT ORDER, AND PROPERLY SEATED.
  • Page 29 INSTALL THE LARGE OUTER BACK-UP . INSTALL THE LARGE O-RING ABOVE THE BACK-UP RING.
  • Page 30 INSPECT THAT THE BACK-UP RING AND O-RING ARE IN THE CORECT ORDER, AND PROPERLY SEATED.
  • Page 31 INNER PISTON (SUB ASSEMBLY) INNER PISTON BACK-UP RING O-RING UPON ASSEMBLY OF THE PARTS SHOWN ABOVE THE INNER PISTON WILL BE ADDED TO THE INNER CYLINDER PRIOR TO INSTALLING THE REMAINING SEALS .
  • Page 32 CAREFULLY INSTALL THE O-RING OVER THE PISTON . INSTALL THE BACK-UP RING ABOVE THE O-RING AS SHOWN.
  • Page 33 LUBRICATE THE INSIDE OF THE INNER CYLINDER AND THE SEALS THOUROGHLY. LUBRICATE THE HEAD AND SHAFT OF THE INNER PISTON TO PREVENT DAMAGING THE EXISTING SEALS.
  • Page 34 USE OF A SOFT MALLET MAY BE REQUIRED TO SEAT THE PISTON.
  • Page 35 INSPECT THE INNER CYLINDER AND PISTON FOR DAMAGE TO ANY BACK-UP OR O-RING.
  • Page 36 LUBRICATE THE CYLINDER AND SEALS AS SHOWN. SEAT THE ASSEMBLY INTO THE BOTTOM OF THE RAM.
  • Page 37 SLIGHT PERSUASION WITH A SOFT MALLET MAY BE NEEDED TO SEAT THE CYLINDER. INSPECT THE INNER CYLINDER AND PISTON FOR DAMAGE TO ANY BACK-UP OR O-RING.
  • Page 38 INSTALL THE SNAP RING SECURING THE CYLINDER INTO THE RAM. ENSURE THAT THE SNAP RING IS FULLY SEATED IN THE RECESS.
  • Page 39 INSTALL THE O-RING INTO THE 3 GROOVE OF THE PISTON . INSTALL THE SECOND O-RING INTO THE SECOND GROOVE.
  • Page 40 INSTALL THE BACK-UP INTO THE 3 GROOVE OF THE PISTON ABOVE THE O-RING . DO NOT INSTALL ANY OTHER BACK-UP RINGS BEFORE ASSEMBLY HAS BEEN INSTALLED INTO THE PRESS HOUSING .
  • Page 41 INSTALL THE LARGE O-RING INTO THE PRESS HOUSING. INSTALL THE BACK-UP RING, ABOVE THE O-RING, IN THE RECESS AS SHOWN.
  • Page 42 LUBRICATE THE INNER HOUSING AND SEALS THOROUGHLY. ENSURE THAT THE O-RING AND THE BACK-UP ARE SEATED FLUSH TO THE HOUSING.
  • Page 43 INSERT THE RAM INTO THE HOUSING. TURN SLIGHTLY, LOWER, AND ALIGN “L” KEY WITH RECESS IN HOUSING.
  • Page 44 ROTATE THE RAM INTO THE RECESS AND ALIGN AS SHOWN.
  • Page 45 PRESS THE DIE BUTTON AND INSERT A TEST DIE INTO THE RAM. USE A SOFT MALLET TO SEAT THE RAM INTO THE PRESS HOUSING.
  • Page 46 INSTALL THE REAMAINING PISTON SEAL PARTS AS SHOWN.
  • Page 47 THOROUGHLY LUBRICATE THE PISTON SHAFT AND SEAL PRIOR TO INSTALLATION OF THE VALVE BODY.
  • Page 48 INSERT THE O-RING INTO THE VALVE BODY. NOTE THE GUIDE PIN JUST BEHIND THE SEAL. LUBRICATE THE SEAL AND THE PISTON PORT. ( RIGHT...
  • Page 49 INSTALL THE VALVE BODY OVER THE PISTON SHAFT. ALIGN THE GUIDE PIN WITH HOLE IN THE PRESS HOUSING.
  • Page 50 INSTALL THE WASHER . INSTALL THE LOCK WASHER. INSTALL THE NUT . TIGHTEN THE ASSEMBLY.
  • Page 51 INSERT AND TIGHTEN BOTH SOCKET HEAD CAP SCREWS.
  • Page 52 ADAPTER, MALE COUPLER, & CAP. APPLY PIPE DOPE TO ADAPTER. THREAD COUPLER ONTO ADAPTER. TIGHTEN THE ASSEMBLY.
  • Page 53 INSTALL PLUMBERS TAPE . INSTALL THE LEASH RING. THREAD INTO VALVE BODY . TIGHTEN THE ASSEMBLY.
  • Page 54 FEMALE COUPLER & CAP INSTALL PLUMBERS TAPE. INSTALL THE LEASH RING. INSTALL ONTO VALVE BODY.
  • Page 55 INSERT HOIST RING INTO MOUNTING BLOCK INSTALL ONTO HOUSING. DRIVE THE PIN INTO HOUSING.
  • Page 56 INSERT HOIST RING INTO MOUNTING BLOCK & INSTALL ONTO HOUSING DRIVE THE PIN INTO HOUSING.
  • Page 57 INSERT AND TIGHTEN BOTH SOCKET HEAD CAP SCREWS.
  • Page 58 PLACE PRESS INTO STAND AND INSTALL CRADLE ASSEMBLY.
  • Page 59 PLACE PRESS INTO STAND AND INSTALL CRADLE ASSEMBLY.
  • Page 60 THE PRESS ASSEMBLY IS COMPLETE. INSTALL A 10,000 PSI HIGH PRESSURE HOSE ASSEMBLY ONTO THE 60 TON PRESS FOR TESTING OPERATION.
  • Page 61 PRESS DIE RELEASE AND PRESS RELEASE AND SLIDE SLIDE LOWER DIE INTO RAM. UPPER DIE INTO CRADLE.
  • Page 62 TURN ON THE PUMP. ACTIVATE PUMP. (ADVANCE)
  • Page 63 OBSERVE RAM ACTION. DIES CLOSE COMPLETELY.
  • Page 64 ACTIVATE PUMP. (RETURN) RAM SHOULD RETRACT.
  • Page 65 REPEAT: ACTIVATE PUMP. (ADV) PRESSURE RELIEF SHOULD ACTIVATE AT 10,000 + PSI. OBSERVE PRESSURE AT GAUGE.
  • Page 66 ACTIVATE PUMP. (RETURN) RAM SHOULD RETRACT. REPEAT AS REQUIRED.
  • Page 67 TURN OFF THE PUMP. MOVE VALVE TO RELEASE ANY RESIDUAL PRESSURE.
  • Page 68 PRESS DIE RELEASE AND PRESS RELEASE & REMOVE REMOVE DIE FROM RAM. UPPER DIE FROM CRADLE.
  • Page 69 TESTING IS COMPLETE. DISCONNECT HOSES AND WIPE DOWN THE PRESS PRIOR TO INSTALLING LABEL SET.
  • Page 70 301 Ivyland Road - Warminster, PA 18974 Phone: 215-357-3500 Toll Free: 800-966-3530 Fax: 215-357-9193...