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OPERATORS' GUIDE
6 TON LOW PRESSURE HYDRAULIC CRIMPING TOOL
Accepts: Reliable R6 & "W" Type Dies 6 Ton Dies
RELIABLE EQUIPMENT & SERVICE CO., INC.
301 Ivyland Road • Warminster, PA 18974 • USA
Phone: 215-357-3500 • Fax: 215-357-9193
MODEL: __________________________________
MAX. PRESSURE: _________________________
SERIAL NO.: ______________________________
YEAR: ___________________________________
REL-LP SERIES
DISTRIBUTED BY
REL-LP 6 Ton Series Manual 06-17
WARNING
All information found in this guide
must be read and understood before
use or testing of this tool.
Failure to read and understand these warnings
and safe handling instructions could result in
severe personal injury and or death.
1
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Table of Contents
Related Manuals for Reliable Equipment REL-LP-O
Summary of Contents for Reliable Equipment REL-LP-O
- Page 1 REL-LP SERIES 6 TON LOW PRESSURE HYDRAULIC CRIMPING TOOL Accepts: Reliable R6 & “W” Type Dies 6 Ton Dies RELIABLE EQUIPMENT & SERVICE CO., INC. WARNING 301 Ivyland Road • Warminster, PA 18974 • USA Phone: 215-357-3500 • Fax: 215-357-9193...
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Page 2: Distributor Information
DISTRIBUTED BY REGISTRATION UPON RECEIPT OF THIS TOOL, COMPLETE THE REGISTRATION BELOW. COMPANY _____________________________________________________________ ADDRESS _____________________________________________________________ ________________________________________________________________________ PHONE _______________________ FAX____________________________________ SERIAL NUMBER _______________________________________________________ DATE OF PURCHASE ___________________________________________________ DEALER NAME _________________________________________________________ The information in this manual is intended to guide the user in the use and application of this tool. -
Page 3: Table Of Contents
MAINTENANCE RECORDS ..............22 CONTACT INFORMATION ..............22 If you have any questions regarding the information found in this manual please contact RELIABLE EQUIPMENT at 800-966-3530 or FAX 215-357-9193. THIS SYMBOL INDICATES ITEMS OF EXTREME IMPORTANCE. Safety of user and others may be in jeopardy if these instructions... -
Page 4: Rel-Lp - 6 Ton Series
REL-LP-O, BG, KO, K58 or SN 6 TON LOW PRESSURE HYDRAULIC CRIMPING TOOL Length: 19 in. Weight: 10 lbs. Dry Fixed O or BG Nose Fixed O or 5/8 Nose D3 Die Seat with D3 Die Seat Accepts Kearney Dies Accepts R6 &... -
Page 5: Safety Information And Warnings
BEFORE USING THIS TOOL, READ THE WARNINGS and the recommended practices described in this manual. Failure by the operator to read and fully understand these warnings will leave this person unqualified to use and operate this tool. Property damage, severe personal injury, WARNING and/or death could result by not following these warnings. - Page 6 CRIMP DANGER This hydraulic crimping tool can crush and/or disable. KEEP ALL PARTS OF THE BODY AWAY FROM MOVING PARTS. DO NOT lock the tool in the On Position. In an emergency, serious WARNING damage or injury could occur during the time required to stop the tool.
- Page 7 SAFE OPERATION & CARE USE THIS TOOL FOR ITS INTENDED PURPOSE ONLY Any other use can result in personal injury or property damage. INSPECT TOOL BEFORE USE. Replace any worn, damaged or missing parts. A damaged or improperly assembled tool may WARNING malfunction, injuring operator and/or nearby personnel.
- Page 8 HOSES AND FITTINGS There exists the potential for shock in using anything other than certifi ed nonconductive hoses and hydraulic oil with dielectric properties, when using system components near energized electrical lines. Failure to WARNING recognize these conditions could cause electrocution. Hoses &...
- Page 9 OPERATION/SAFETY Methods may vary in accordance with the working guidelines established by each utility or contractor. For your own safety, ensure that you fully comply with all safe WARNING operation guidelines required by your employer. ELECTRICAL SHOCK HAZARD Always wear and use the necessary clothing, equipment and safety practices to protect against electrical shock.
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Page 10: Operating Instructions
Manufacturer recommends regular testing for proper pressure and operation. Test at least every 6 months, test more often under heavy usage. IF YOU HAVE ANY QUESTIONS REGARDING THE PROPER USE AND/OR OPERATION OF THIS TOOL, CONSULT YOUR AREA SUPERVISOR, 800-966-3530 OR CONTACT RELIABLE EQUIPMENT AT... -
Page 11: Die Installation
Retainer Ensure that you are using the proper die, as recommended by the connector manufacturer. REL-LP-O, BG, or SN B. Kearney Style Die Installation INSERT “W” STYLE DIE INTO DIE RETAINER Open tool jaw completely. -
Page 12: Disconnecting Hoses
SERIOUS BURN HAZARD HOT SURFACES MAY CAUSE SERIOUS BURNS. The hydraulic cylinder may be hot during and after operation. CAUTION: HYDRAULIC FLUID MAY CAUSE SERIOUS BURNS. WARNING Never disconnect tool, hoses, or fi ttings while the hydraulic power source is running or if the hydraulic fl uid is hot. Failure to observe this warning could result in serious injury. -
Page 13: Maintenance, Inspection & Testing
Test the crimping tool with 6 ton Test Slugs and Guage, or Reliable 6 ton Load Cell. Consult your Reliable Equipment representative for test accessories. ANNUALLY If required by the regulations of your employer, organization, or safety committee guidelines, send the crimping tool to an Authorized Reliable Service Center for testing and evaluation. -
Page 14: General Maintenance
GENERAL MAINTENANCE NOTE: If your crimping tool requires adjustment or service, it is recommended that you send your tool to Reliable Equipment, for factory authorized service and testing. Complete disassembly is not recommended. Return the unit to an authorized dealer for total disassembly and/or repair. -
Page 15: Jaw Style Diagram
KEARNY STYLE JAW WITH O OR 58 FIXED NOSE DIE D3 die adapter available O STYLE JAW WITH FIXED D3 SEAT BG STYLE JAW WITH FIXED D3 SEAT ACCESS CONFINED SPACES SNUB NOSE JAW WITH D3 SEAT... -
Page 16: Parrot Style Jaw Assembly
PARROT STYLE JAW ASSEMBLY DIE PIN ASSEMBLY... -
Page 17: Parts List
PARROT STYLE JAW ASSEMBLY ITEM PART DESCRIPTION R14005 LINK 12847 CRIMPHEAD, BG 12848 CRIMP HEAD, O 12890 CRIMP HEAD, SNUB 12891 CRIMP HEAD, KEARNY (K58) 12894 CRIMP HEAD, KEARNY (KO) 12852 BOWTIE 12853 PIVOT PIN K2854 DIE RELEASE PIN ASSEMBLY R14008 FRAME BOLT 12861... -
Page 18: Drawing
LOW PRESSURE INTENSIFIER & HANDLE ASSEMBLY... -
Page 19: Parts List
LOW PRESSURE INTENSIFIER & HANDLE ASSEMBLY ITEM PART DESCRIPTION R32001 HANDLE R32002 TRIGGER R32003 MAIN SPOOL R32321 O-RING R32320 CENTER TUBE O-RING R32026 CHECK STOP O-RING O-RING 13109 SPRING, MAIN 13115 RETAINING WASHER 13116 RETAINING SPRING CLIP 13117 OC/CC KNOB 13136 SPRING PIN 12744... -
Page 20: Low Pressure Handle Assembly
LOW PRESSURE HANDLE ASSEMBLY ITEM PART DESCRIPTION R32008 SPRING, CHECK ASSEMBLY R32009 CAP, PLUNGER * R32010 O-RING * R32011 O-RING R32055 PLUNGER ASSEMBLY R32027 ADJUSTING NUT R32028 PINTLE R32029 SPRING, REGULATOR 13457 C-CLIP 13441 SCREW 13156 12791 1/16 NPT PLUG R32351 SEAL KIT * Indicates items included in Seal Kit. -
Page 21: Notes
• If reading is not 1,500 p.s.i.: Consult your RELIABLE representative ___________________________________ or contact RELIABLE EQUIPMENT at 800-966-3530. NOTE: To reduce heat and wear on tool components, stop the power source, when the tool is not in use. IF YOU HAVE ANY QUESTIONS REGARDING THE PROPER USE... -
Page 22: Maintenance Records
Date Parts or Service Required If you have any questions regarding the information found in this manual please contact RELIABLE EQUIPMENT at the address, phone or fax numbers shown below. 301 Ivyland Road Warminster, PA 18974 Phone: 800-966-3530 Fax: 215-357-9193...