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Reliable Equipment PDY-510 Operator's Manual

Double acting hydraulic compression tool

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OPERA
OPERA T T T T T ORS'
OPERA
OPERA
OPERA
PDY-510
DOUBLE ACTING HYDRAULIC
COMPRESSION TOOL
DIRECT CONNECT
12 TONS OF FORCE
ACCEPTS "U" TYPE DIES
RELIABLE EQUIPMENT & SERVICE CO., INC.
301 Ivyland Road • Warminster, PA 18974 • USA
Phone: 215-357-3500 • Fax: 215-357-9193
MODEL: __________________________________
MAX. PRESSURE: _________________________
SERIAL NO.: ______________________________
YEAR: ___________________________________
ORS'
ORS'
ORS' GUIDE
ORS'
Failure to read and understand these warnings
and safe handling instructions could result in
severe personal injury and or death.
Sizes, weights and tool
specifications listed in
this manual are subject
to change without notice.
Please consult factory for
information and updates.
DISTRIBUTED BY
DISTRIB
DISTRIB
UTED BY
UTED BY
UTED BY
DISTRIB
DISTRIB
UTED BY
1
PDY-510 Manual 10-17
GUIDE
GUIDE
GUIDE
GUIDE
W W W W W ARNING
ARNING
ARNING
ARNING
ARNING
All information found in this guide
must be read and understood before
use or testing of this tool.
NOTICE
NOTICE
NOTICE
NOTICE
NOTICE

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Summary of Contents for Reliable Equipment PDY-510

  • Page 1 Failure to read and understand these warnings and safe handling instructions could result in severe personal injury and or death. RELIABLE EQUIPMENT & SERVICE CO., INC. 301 Ivyland Road • Warminster, PA 18974 • USA NOTICE NOTICE...
  • Page 2 DISTRIB DISTRIB UTED BY UTED BY DISTRIB DISTRIB DISTRIBUTED BY UTED BY UTED BY REGISTRATION UPON RECEIPT OF THIS TOOL, COMPLETE THE REGISTRATION BELOW. COMPANY _____________________________________________________ ADDRESS ______________________________________________________ _______________________________________________________________ PHONE ____________________ FAX _______________________________ SERIAL NUMBER _______________________________________________ DATE OF PURCHASE ___________________________________________ DEALER NAME _________________________________________________...
  • Page 3 If you have any questions regarding the information found in this manual please contact the supervising authority, or RELIABLE EQUIPMENT before continuing P h o n e : 2 1 5 - 3 5 7 - 3 5 0 0 • To l l F r e e : 8 0 0 - 9 6 6 - 3 5 3 0 • F a x : 2 1 5 - 3 5 7 - 9 1 9 3...
  • Page 4: Specifications

    Jaw Capacity 1-1/2" crimping cycle to improve safety and enhance reliability. Crimping Force 24,300 lb. The PDY-510 accepts 12 ton “U” Return Force 4,030 lb. style dies to easily crimp connector Oper. Pressure 10,000 psi (690 bar) sizes up to 1-1/2 inch in diameter.
  • Page 5 REL-10-I Intensifier Double Acting Double Acting Control Valve Crimping Heads Hydraulic Power Source (from vehicle or portable power unit; 3-8 gpm @ 1,000-2,000 psi) High-pressure hoses may be used for remote operation. High Pressure Hose Set TYPICAL DOUBLE-ACTING HIGH-PRESSURE CUTTING OR CRIMPING SYSTEM Double Acting E l e c t r i c Cable Cutters...
  • Page 6 RELIABLE DIRECT CONNECT HEADS HAVE BEEN DESIGNED FOR USE WITH PVA-1122 DOUBLE-ACTING DIRECT CONNECT 4 WAY CONTROL VALVE FEATURES: • Compact Design • Controlled Advance with Built-in Hold Feature • Tool Return Circuit 5,000 psi Return Line • 6,200 psi Return Line Ground Dump Safety Valve Open center 4-way, 3-position control valve used for controlling double-acting Crimping Heads and Cutters.
  • Page 7 BEFORE USING THIS TOOL, READ THE WARNINGS and the recommended practices described in this manual. Failure by the operator to read and fully understand these warnings will leave this person unqualified to use and operate this tool. Property damage, severe personal injury, WARNING and/or death could result by not following these warnings.
  • Page 8 SAFE OPERATION & CARE USE THIS TOOL FOR ITS INTENDED PURPOSE ONLY Any other use can result in injury or property damage. INSPECT TOOL BEFORE USE. Replace any worn, damaged or WARNING missing parts. A damaged or improperly assembled tool may malfunction, injuring operator and/or nearby personnel.
  • Page 9 HOSES AND FITTINGS There exists the potential for shock in using anything other than certified nonconductive hoses and hydraulic oil with dielectric properties, when using system components near WARNING energized electrical lines. Failure to recognize these conditions could cause electrocution. Hoses and fittings used with this tool must comply with S.A.E.
  • Page 10 Operation/Safety methods may vary in accordance with the working guidelines established by each utility or contractor. For your own safety, ensure that you fully comply with WARNING all safe operation guidelines required by your employer. ELECTRICAL SHOCK HAZARD Always wear and use the necessary clothing, equipment and safety practices to protect against electrical shock.
  • Page 11 Compression tool should be tested on a regular schedule to ensure acurate compression. Failure to observe this warning could result in serious injury. IF YOU HAVE ANY QUESTIONS REGARDING THE SAFE USE AND/OR OPERATION OF THIS TOOL, CONSULT YOUR AREA SUPERVISOR, OR CONTACT RELIABLE EQUIPMENT AT 800-966-3530...
  • Page 12 OPERA OPERA TION OPERA TION TION TION OPERA OPERA TION Read entire manual prior to using this tool. (Refer to all safety recommendations and warnings) Observe all safety precautions and procedures required by the operating company. (Also refer to SAFETY information found on pages 5 through 9) Before crimping, ensure that crimp is within the capacity listed for the tool.
  • Page 13: Daily Maintenance

    It is suggested that tools requiring repairs be returned to Reliable Equipment for correction unless overall local conditions are adequate and service training has been provided. Reliable Equipment is set up to provide quick maintenance and overhaul service. Contact your Reliable Equipment representative if service is required.
  • Page 14 PDY- 510 PARTS LIST PART PART # RAM .................... 1 R19001K OUTTER CYLINDER ..............1 R19002 CYLINDER .................. 1 R19003 C-FRAME ..................1 R19100 PISTON RETAINER ..............1 R19005 BALL ................... 1 R19006 FLAT POINT SCREW ..............1 R19007 INNER PISTON ................1 R19008 WIPER ..................
  • Page 15 PDY- 510 PARTS DRAWINGS...
  • Page 16 Maintenance Records Date Parts or Service Required If you have any questions regarding the information found in this manual please contact RELIABLE EQUIPMENT at the address, phone or fax numbers shown below. 301 Ivyland Road Warminster, PA 18974 Phone: 800-966-3530 Fax: 215-357-9193...