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Summary of Contents for Kato Imer CARRY 105
- Page 1 OPERATING INSTRUCTIONS TRACKED MINIDUMPER CARRY 105 serial numbers from nr. : MB*00010 (Original instructions ) 03/17 – R00 Codice 205040703 3...
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Page 3: Table Of Contents
CONTENTS ROUTINE MAINTENANCE PREFACE SAFETY INFORMATION SAFETY MEASURES ....................1 GENERAL ............................... 1 USE OF THE MACHINE ......................... 2 DRIVING SAFETY ..........................3 LOADING AND TRANSPORT ........................ 3 PARKING ..............................3 SERVICE ..............................4 SAFETY LABELS AND SIGNS ......................5 OPERATING INSTRUCTIONS .................. - Page 4 3.6.3 REPLACING THE AIR FILTER ELEMENT ..................26 3.6.4 REPLACING THE HYDRAULIC CIRCUIT FILTER ................26 CHECKS AND MAINTENANCE EVERY 600 HOURS (1 YEAR) ............26 3.7.1 CHANGING THE HYDRAULIC FLUID ....................26 SPECIAL CONDITIONS ........................27 LENGTHY STORAGE .......................... 28 TROUBLESHOOTING ....................
- Page 5 KATO IMER S.p.A. 3) Indirizzo: località CUSONA - 53037 SAN GIMIGNANO (SI) - ITALY File tecnico compilato da: Direttore tecnico KATO IMER S.p.A. Indirizzo: località CUSONA - 53037 SAN GIMIGNANO (SI) - ITALY 6) Dichiara che la macchina categoria: CRAWLER COMPACT...
- Page 6 (Direktive 2006/42/EG, Nachtrag II, 1A) Manufacture: Hersteller: Address: Adresse: Technical file compiled by: KATO IMER S.p.A. Technical department manager Technische Datei erstellt von: Technischer Leiter KATO IMER S.p.A Address: Adresse: Hereby we declare that the machine category: DUMPER. Erklärt hiermit, dass die Maschine-Kategorie: TRANSPORTER.
- Page 7 1) EG-FÖRSÄKRAN OM ÖVERENSSTÄMMELSE (Direktiv 2006/42/EC , Annex II, 1A) 2) Tillverkare: 3) Adress: 4) Den tekniska filen har ifyllts av: den tekniska chefen vid KATO IMER S.p.A 5) Adress: 6) Det intygas att maskinen i kategorin: GRÄVSKOPA FÖR LASTNING 7) Typ:...
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Page 8: Routine Maintenance
ROUTINE MAINTENANCE Proper maintenance is essential to a long and effective service life. KATO IMER has set out a series of controls and jobs to be done at our authorized service centers. CAUTION: Programmed service is required by the Manufacturer. Failure to have the machine serviced as prescribed voids the warranty. -
Page 9: Preface
’ HE MACHINE S COMPONENTS AND SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE • AKE SURE THAT THE SUPPLIED OPERATING MANUAL CORRESPONDS TO THE FEATURES OF THE KATO IMER MACHINE IN CASE OF DOUBT CONTACT ASSISTANCE SERVICE • KATO IMER... -
Page 10: Safety Measures
MINIDUMPER SAFETY MEASURES CARRY 105 SAFETY MEASURES GENERAL WARNING EFORE USING THE MACHINE MOVE AWAY EVERYONE NEARBY 1. MAKE SURE YOU HAVE READ AND UNDERSTOOD THE INSTRUCTIONS AND WARNINGS This manual, the nameplates and labels on the machine provide the information required for correct and safe operation of the machine. -
Page 11: Use Of The Machine
MINIDUMPER SAFETY MEASURES CARRY 105 9. MAINTAIN GOOD VENTILATION Do not use the machine for indoor works. Take all precautions to vent exhaust gas externally before starting the engine if working in a hole in the ground, tunnel or trench. In such a place, the air trends to stagnate. -
Page 12: Driving Safety
MINIDUMPER SAFETY MEASURES CARRY 105 DRIVING SAFETY 1. WORKING MANEUVERS In normal conditions (not emergency) ALWAYS steer as slowly as possible. Steering jerkily or while stationary reduces the service life of the machine and its tracks. Steer slowly so as not to overload the drive wheels, especially on uneven or sloping ground. -
Page 13: Service
MINIDUMPER SAFETY MEASURES CARRY 105 1. PARKING ON EMBANKMENTS AND SLOPES NEVER LEAVE THE MACHINE PARKED on or near to an embankment, or on the edge of a dig or quarry. They may collapse under its weight. Move the machine away form such danger areas if it is to remain inactive for any time. -
Page 14: Safety Labels And Signs
MINIDUMPER SAFETY MEASURES CARRY 105 SAFETY LABELS AND SIGNS The machine bears a variety of safety signs and labels. This section indicates where they are located and the respective hazards. Make sure that all safety labels are legible. Clean and replace damaged and illegible signs. -
Page 15: Operating Instructions
MINIDUMPER OPERATING INSTRUCTIONS CARRY 105 OPERATING INSTRUCTIONS CONTROLS MACHINE CONTROLS WITH DOUBLE PUMP (A) Accessory lever (D) Bucket lever (B) Drive lever (LH) (E) Parking brake lever (C) Drive lever (RH) MACHINE CONTROLS WITH TRIPLE PUMP (A) Drive lever (LH) -
Page 16: Driving The Machine (Levers B And C Machine With Double Pump)
MINIDUMPER OPERATING INSTRUCTIONS CARRY 105 2.1.1a DRIVING THE MACHINE (Levers B and C machine with double pump) Move the engine speed lever to the desired position. Operate the RH and LH drive levers as follows. Lever “C” Forwards STRAIGHT FORWARDS Lever “B”... -
Page 17: Driving The Machine (Levers A And B Machine With Triple Pump)
MINIDUMPER OPERATING INSTRUCTIONS CARRY 105 2.1.1b DRIVING THE MACHINE (Levers A and B machine with triple pump) Move the engine speed lever to the desired position. Operate the RH and LH drive levers as follows. LEVER “B” Forwards STRAIGHT FORWARDS LEVER “A”... -
Page 18: Accessory Lever (Lever A Machine With Double Pump)
MINIDUMPER OPERATING INSTRUCTIONS CARRY 105 2.1.2a ACCESSORY LEVER (Lever A machine with double pump) LEVER “A” Raise WARNING ITH THE ENGINE OFF MOVING THIS LEVER BACK LOWERS Lower THE ACCESSORY UNDER ITS OWN WEIGHT Raising the accessory: Push the lever forwards to raise the accessory. -
Page 19: Accessory Lever (Lever C Machine With Triple Pump)
MINIDUMPER OPERATING INSTRUCTIONS CARRY 105 2.1.2b ACCESSORY LEVER (Lever C machine with triple pump) LEVER “C” Raise WARNING Lower ITH THE ENGINE OFF MOVING THIS LEVER BACK LOWERS THE ACCESSORY UNDER ITS OWN WEIGHT Raising the accessory: Push the lever forwards to raise the accessory. -
Page 20: Using The Combustion Engine
MINIDUMPER OPERATING INSTRUCTIONS CARRY 105 USING THE COMBUSTION ENGINE CHECKS BEFORE STARTING Check the hydraulic fluid, engine oil and fuel levels. For how to do these checks, refer to “Daily checks” elsewhere in this manual. This paragraph gives the basic operations for starting and stopping the engine. We recommend that you also read the engine manufacturer’s manual for further information. -
Page 21: Lifting The Machine
MINIDUMPER OPERATING INSTRUCTIONS CARRY 105 LIFTING THE MACHINE WARNING • SE APPROPRIATE CABLES AND EQUIPMENT FOR LIFTING HE LIFTING CABLES MUST BE LONG ENOUGH TO AVOID CONTACT WITH THE MACHINE ITSELF ALONG THEIR LENGTH • SE LIFTING EQUIPMENT ABLE TO BEAR THE WEIGHT OF THE MACHINE POINT •... -
Page 22: Equipment
MINIDUMPER OPERATING INSTRUCTIONS CARRY 105 EQUIPMENT SKIP SKIP WITH BUCKET LOADING PLATFORM... -
Page 23: Operation And Accessories
MINIDUMPER OPERATING INSTRUCTIONS CARRY 105 OPERATION AND ACCESSORIES 2.7.1 SKIP The 0.22 m skip is the accessory most suited for moving debris, earth, gravel, aggregate, conglomerate, cement, and all other bulk materials used on work sites. The skip can be combined with the self-loading bucket. -
Page 24: Foot Plate (Optional)
MINIDUMPER OPERATING INSTRUCTIONS CARRY 105 2.7.4 FOOT PLATE (OPTIONAL) The footplate hinges to the driving chassis. When closed, it enables safe control of the machine from the ground without the risk of colliding with the operator’s legs. When open, it allows the operator to operate the machine from on-board. - Page 25 MINIDUMPER OPERATING INSTRUCTIONS CARRY 105 Remove bolts (1) and nuts (2) on the sides of the skip and fit the RH/LH bucket arm mounting plates (C-D) to the side of the skip with the same nuts and bolts (tighten fully down).
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Page 26: Parking Brake
MINIDUMPER OPERATING INSTRUCTIONS CARRY 105 2.7.6 PARKING BRAKE The parking brake (1) is mounted on the LH track chassis and engages with the teeth of the track’s drive wheel. The brake is operated manually with the lever (E) on the control console between the drive levers. -
Page 27: Accessory Replacement Procedure
11) Hook on the new accessory using the two rear holes - use the two linkage lifting device to raise Warning! Use only original accessories supplied by KATO IMER and declared to be compatible with the machine in question. 12) Raise and move the accessory until the lug holes (3) align with the bushing holes (4). - Page 28 MINIDUMPER OPERATING INSTRUCTIONS CARRY 105 19) Check the assembly, and that all fasteners are properly installed and secured. 20) Unhook the accessory from the lifting device. 21) Start the engine. 22) Slowly lower the accessory while watching it carefully for unusual behaviour.
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Page 29: Lifting The Skip With Self-Loading Bucket
MINIDUMPER OPERATING INSTRUCTIONS CARRY 105 2.8.2 LIFTING THE SKIP WITH SELF-LOADING BUCKET USE STEEL ROPES WITH A MINIMUM LOAD CAPACITY OF 500 Kg. TO LIFT THE SKIP/BUCKET ASSEMBLY, ATTACH THE ROPES TO POINTS “A” AND “B”. -
Page 30: Precautions When Using Rubber Tracks
MINIDUMPER OPERATING INSTRUCTIONS CARRY 105 PRECAUTIONS WHEN USING RUBBER TRACKS STRUCTURE OF RUBBER TRACKS WARNING F A CRACK IN THE CASING REACHES THE METAL WIRES THE LATTER MAY RUST AND CUT THEMSELVES ULCANISE THE TRACK AS SOON AS YOU SEE ANY CRACKS AT ALL OPERATIONAL PRECAUTIONS. -
Page 31: Maintenance
MINIDUMPER MAINTENANCE CARRY 105 MAINTENANCE MAINTENANCE PERIODS Inspection point Service When required Tracks Check and adjust tension Daily (every 8 hours of operation) Engine oil Check oil level Hydraulic fluid reservoir Check hydraulic fluid level Fuel tank Check fuel level... -
Page 32: Checks And Maintenance When Necessary
MINIDUMPER MAINTENANCE CARRY 105 CHECKS AND MAINTENANCE WHEN NECESSARY 3.3.1 CHECK TRACK TENSION When the tracks are clearly loose or are jumping the drive wheel teeth, check their tension. 3.3.2 ADJUSTING THE TRACK TENSION 1. Slacken off counternut A counterclockwise, tighten... -
Page 33: Daily Checks And Maintenance
MINIDUMPER MAINTENANCE CARRY 105 DAILY CHECKS AND MAINTENANCE DANGER • C . NEVER CHECK THE OIL LEVEL WITH THE HECK THE OIL LEVEL WITH THE ENGINE SWITCHED OFF ENGINE RUNNING. • T , NEVER O AVOID PROBLEMS WITH THE ENGINE... -
Page 34: Inspecting The Machine
MINIDUMPER MAINTENANCE CARRY 105 3.4.4 INSPECTING THE MACHINE 1. Check that all bolts are fully tightened down. Tighten down all loose fasteners and replace damaged ones. 2. Check for breaks where the cylinders are mounted. Repair damaged parts. 3. Check the cylinder mounts for breakage and wear. Replace/repair as necessary. -
Page 35: Replacing The Air Filter Element
MINIDUMPER MAINTENANCE CARRY 105 3.6.3 REPLACING THE AIR FILTER ELEMENT Refer to the engine manual for how to replace the air filter. 3.6.4 REPLACING THE HYDRAULIC CIRCUIT FILTER The filter is located on top of the fluid reservoir. 1. Slacken off the fluid filler cap (1) to depressurise the circuit 2. -
Page 36: Special Conditions
MINIDUMPER MAINTENANCE CARRY 105 SPECIAL CONDITIONS Special conditions (e.g. high altitude, very high or low temperatures, salt water or very dusty/sandy site) may make special maintenance necessary. If the machine is working in such conditions certain precautions must be adopted to prevent damage and excessive wear. -
Page 37: Lengthy Storage
MINIDUMPER MAINTENANCE CARRY 105 HIGH HUMIDITY AND SALINITY In some areas, such as coastline, the machine may be subjected to the combined effect of humidity and salinity. Keep the machine dry and all metal surfaces well lubricated to protect exposed metal areas, electrical connections, and gaskets. -
Page 38: Troubleshooting
MINIDUMPER TROUBLESHOOTING CARRY 105 TROUBLESHOOTING PROBLEMS AND SOLUTIONS Take note of any abnormal behaviour of the machine during daily operation. For every abnormality, try to identify the cause and take prompt action to correct it. If you neglect such behaviour, it may lead to greater problems down the line. -
Page 39: Hydraulic Circuit Diagram
MINIDUMPER HYDRAULIC CIRCUIT DIAGRAM CARRY 105 HYDRAULIC CIRCUIT DIAGRAM TECHNICAL DATA Hydraulic oil reservoir capacity 10 litres REF. DESCRIPTION PRESSURE Hydraulic circuit capacity 12 litres Kgf/cm Flow rate (version with double pump) P1-P2: 2x10 litres/min MR1 Max. pressure valve, main pump P1... -
Page 40: Technical Specifications
MINIDUMPER TECHNICAL SPECIFICATIONS CARRY 105 TECHNICAL SPECIFICATIONS GENERAL SPECIFICATIONS GENERAL PERFORMANCE RATINGS Travel speed Max. slope % (° slope) 34% (20°) Max. slope with load % (° slope) 20% (11°) Load capacity Operating temperature range °C -20 / +46 WEIGHT... -
Page 41: Machine Dimensions And Operating Limits
MINIDUMPER TECHNICAL SPECIFICATIONS CARRY 105 MACHINE DIMENSIONS AND OPERATING LIMITS SKIP + SELF-LOADING BUCKET LOADING PLATFORM... - Page 42 TRACKED MINIDUMPER CARRY 105 PUBLISHED: MARCH 2017 KATO IMER S.p.A. ITALY...
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