Related Manuals for Kato Imer CARRY 105 ELECTRIC POWER
Summary of Contents for Kato Imer CARRY 105 ELECTRIC POWER
- Page 1 OPERATING INSTRUCTIONS TRACKED MINIDUMPER CARRY 105 ELECTRIC POWER serial numbers from nr.: MZ*00010 (Original instructions) 03/17 – R00 Code 2050407035...
- Page 3 KATO IMER S.p.A. 3) Indirizzo: località CUSONA - 53037 SAN GIMIGNANO (SI) - ITALY File tecnico compilato da: Direttore tecnico KATO IMER S.p.A. Indirizzo: località CUSONA - 53037 SAN GIMIGNANO (SI) - ITALY 6) Dichiara che la macchina categoria: CRAWLER COMPACT...
- Page 4 (Direktive 2006/42/EG, Nachtrag II, 1A) Manufacture: Hersteller: Address: Adresse: Technical file compiled by: KATO IMER S.p.A. Technical department manager Technische Datei erstellt von: Technischer Leiter KATO IMER S.p.A Address: Adresse: Hereby we declare that the machine category: DUMPER. Erklärt hiermit, dass die Maschine-Kategorie: TRANSPORTER.
- Page 5 SVENSKA (översättning) EG-FÖRSÄKRAN OM ÖVERENSSTÄMMELSE (Direktiv 2006/42/EC , Annex II, 1A) Tillverkare: Adress: Den tekniska filen har ifyllts av: den tekniska chefen vid KATO IMER S.p.A Adress: Det intygas att maskinen i kategorin: GRÄVSKOPA FÖR LASTNING Typ: Serienummer: Installerad nettoeffekt (kW/rpm): Överensstämmer med kraven i maskindirektivet 2006/42/EG, med ändringar, samt med den...
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Page 6: Table Of Contents
CONTENTS SCHEDULED MAINTENANCE FOREWORD SAFETY INFORMATION SAFETY ........................1 GENERAL ............................... 1 USING THE MACHINE ........................... 2 SAFETY ..............................3 LOAD AND TRANSPORTATION ......................3 PARKING THE MACHINE ........................4 BATTERIES ............................4 MAINTENANCE ............................6 “WARNING” SIGNS AND LABELS ....................... 8 “CHARGING OPERATION”... - Page 7 600 HOURS MAINTENANCE AND CHECKS (or 1 YEAR) ..............30 4.6.1 REPLACING THE HYDRAULIC OIL ..................... 30 PARTICULAR USER CONDITIONS ....................31 LONG STORAGE ..........................32 PROBLEMS AND SOLUTIONS ................33 PROBLEMS AND SOLUTIONS TABLE ....................33 SPARE PARTS ............................. 34 HYDRAULIC SYSTEM DIAGRAM ................
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Page 8: Scheduled Maintenance
Correct maintenance is determined for guaranteeing the machine a long life span in excellent conditions For this reason KATO IMER has prepared a series of controls and interventions to perform at authorised after-sales centres. CAUTION: The scheduled maintenance services are prescribed by the Manufacturer. Failure to carry out the same can lead to the warranty becoming null and void. -
Page 9: Foreword
It is possible that some illustrations in this manual do not coincide with your machine due to changes owing to technological development. Whenever a question arises regarding your machine, or this publication, please consult your local KATO IMER distributor for the latest available information. SAFETY INFORMATION We offer you basic and important rules and precautions for safe operations. -
Page 10: Safety
The user is supposed to read and understand them first. If the user ignores them, injury or death may occur. Do not leave what you do not understand as it is. Your KATO IMER distributor is happy to answer any additional question. If the manual, plate, or label is missing or damaged, contact your lHlMER distributor to replace it. -
Page 11: Using The Machine
MINIDUMPER SAFETY CARRY 105EP USING THE MACHINE 1. CONDUCT EVERY OPERATION WITH GREAT CARE FOR SAFETY Conduct every operation with great attention. Activating the machine too unexpectedly can cause damage and dramatically reduce efficiency. Always remember the Standards that guarantee safety in the workplace. 2. -
Page 12: Safety
MINIDUMPER SAFETY CARRY 105EP SAFETY 1. WORKING OPERATIONS In normal circumstances (not emergencies) ALWAYS try to make slow turns as much as possible. Sudden turns or standing pivot turns may shorten the usable life of the machine and the tracks. Change the direction of travel slowly to avoid overloading the driving wheels, especially on unlevelled or rough ground. -
Page 13: Parking The Machine
MINIDUMPER SAFETY CARRY 105EP PARKING THE MACHINE WARNING N THE EVENT OF STANDSTILL ON SLOPING GROUND OR IF THE MACHINE IS PARKED TO INTERRUPT OPERATIONS ALWAYS ENGAGE THE PARKING BRAKE N THE EVENT OF PROLONGED PARKING ON STEEPLY SLOPING GROUND LOCK THE TRACKS WITH ADDITIONAL WEDGES 1. - Page 14 MINIDUMPER SAFETY CARRY 105EP 2. BATTERY RECHARGE WARNING EFORE CARRYING OUT ANY RECHARGING OPERATIONS MAKE SURE THAT THE MACHINE DOES NOT HAVE ANY DAMAGED PARTS THAT CAN COME INTO DIRECT CONTACT WITH THE LIVE PARTS F GENERATORS ARE BEING USED TO RECHARGE THE BATTERIES MAKE SURE THEY ARE ELECTRONICALLY STABILISED MODELS WITH A POWER OF AT LEAST Before connecting the vehicle to the electrical power supply, make sure the electrical system used...
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Page 15: Maintenance
MINIDUMPER SAFETY CARRY 105EP PRECAUTIONS WHEN USING THE EXTENSIONS Avoid using extensions twisted in a helical fashion on the drums. If the mobile plug-type socket outlets are positioned in transit areas, they should the adequately protected against mechanical damage. The table below lists the recommended lengths according to the section of the conducting cable. Power supply voltage/model Recommended cable section Section (mm... - Page 16 MINIDUMPER SAFETY CARRY 105EP 2. CLEANING THE MACHINE Maintain the machine clean for safe operation. Remove any dirt or grease, check the supplied equipment. Do not place anything flammable around the machine. 3. WASHING INSTRUCTIONS Before washing the machine turn it off or disconnect it from the charger. make sure there are no damaged parts and that the guards are all in place;...
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Page 17: Warning" Signs And Labels
MINIDUMPER SAFETY CARRY 105EP “WARNING” SIGNS AND LABELS There are several specific safety signs on your machine. Their exact location and description of the hazard are reviewed in this section. Please take the time to familiarize yourself with these safety signs. Wake sure that you can read all safety signs. -
Page 18: Charging Operation" Signs And Labels
MINIDUMPER SAFETY CARRY 105EP “CHARGING OPERATION” SIGNS AND LABELS The labels provides indications for proper operation of batteries charging and equalization. Symbol Recommended, illustrated explanation The label indicates the correct sequence to start 1 Charging instruction charging operations. RECHARGE OPERATIONS TURN PUSH INSERT... -
Page 19: Disposal
The machine contains lithium batteries. If handled by untrained personnel, these may case electric shocks, high-current short-circuit and fires. This is why only expert technical personnel authorised by KATO IMER should proceed to remove the batteries It is forbidden to dispose of batteries with normal solid waste. As batteries contain... -
Page 20: User Instructions
MINIDUMPER USER INSTRUCTIONS CARRY 105EP USER INSTRUCTIONS MACHINE CONTROLS (A) Lever to manoeuvre the accessory (D) Lever to manoeuvre the loading shovel (B) Travel lever (left) Parking brake lever (C) Travel lever (right) WARNING: In some cases there may be a slight delay in switching on and switching off the power supply pump of the hydraulic circuit if these controls are made very quickly. -
Page 21: Driving The Machine (Lever B And C)
MINIDUMPER USER INSTRUCTIONS CARRY 105EP 3.1.1 DRIVING THE MACHINE (Lever B and C) 1. Move the motor speed lever to the desired position. Lever “C” 2. Operate the RH and LH drive levers as follows. Forwards STRAIGHT. Lever “B” FORWARDS Gradually push both levers to drive forwards. -
Page 22: Lever To Maneuver The Accessory (Lever A)
MINIDUMPER USER INSTRUCTIONS CARRY 105EP 3.1.2 LEVER MANEUVER ACCESSORY (Lever A) LEVER “A” Raise WARNING Y PULLING THIS LEVEL BACK WHEN THE MOTOR IS ONE Lower THE ACCESSORY MOVES DOWN DUE TO ITS OWN WEIGHT Accessory lifting: Move the lever forward to lift the accessory. -
Page 23: Using The Electric Motor
MINIDUMPER USER INSTRUCTIONS CARRY 105EP USING THE ELECTRIC MOTOR CHECKS TO CONDUCT BEFORE SWITCHING ON THE MOTOR. Check hydraulic oil levels. Refer to the Daily in the Maintenance Section for more detailed information. This paragraph contains basic manoeuvres to switch on and switch off the motor. 3.2.1 STARTING UP THE MOTOR AND TRAVEL RECHARGE/OFF/TRAVEL 2. -
Page 24: Recharge
MINIDUMPER USER INSTRUCTIONS CARRY 105EP 3.2.2 RECHARGE Ensure the machine is well ventilated during recharge. 1. Turn the key to the “RECHARGE” position (I). 2. Connect the machine to the electric power supply with the current socket. 3. Press the “START” button for at least 2 seconds. The display will turn and indicate the recharge status. -
Page 25: Switching Off The Machine
MINIDUMPER USER INSTRUCTIONS CARRY 105EP 3.2.3 SWITCHING OFF THE MACHINE 1. PARKED VEHICLE To fully switch off the machine, turn the key to the OFF position (0). This means the system is disconnected from the power supply and there will be no absorption from the batteries. -
Page 26: Loading And Unloading The Machine
MINIDUMPER USER INSTRUCTIONS CARRY 105EP LOADING AND UNLOADING THE MACHINE DANGER • HOOSE AS FLAT GROUND AS POSSIBLE FOR LOADING THE MACHINE • HEN USING LOADING RAMPS BE SURE THERE IS ADEQUATE LENGTH WIDTH FIRMNESS AND SLOPE • O PREVENT THE MACHINE FROM SLIPPING WHILE LOADING OR HITFING TRANSIT REMOVE ICE SNOW OR... -
Page 27: Set-Ups
MINIDUMPER USER INSTRUCTIONS CARRY 105EP SET-UPS LOAD BODY LOAD BODY WITH SHOVEL TRUCK BED... -
Page 28: Use And Accessories
MINIDUMPER USER INSTRUCTIONS CARRY 105EP USE AND ACCESSORIES 3.7.1 LOAD BODY The load body has a capacity of 0.22 m and is the best suited accessory to transport debris, soil, sand, gravel, various types of aggregate, conglomerates, concrete, lime and any material that may be used on the building site. -
Page 29: Assembly Instructions For The Self-Loading Shovel (Optional)
MINIDUMPER USER INSTRUCTIONS CARRY 105EP 3.7.3 TRUCK BED The truck bed is a multi-purpose accessory, suited to various transport uses in the building, agricultural, plant and civil sectors. The special structure of the sides in the "fully open" configuration allows to obtain a surface suited to transport large-sized slabs and panels. - Page 30 MINIDUMPER USER INSTRUCTIONS CARRY 105EP Remove the screws (1) and nuts (2) located on the sides of the load body and apply the "lift and right support plates of the shovel's boom" (C-D) positioned on the sided of the load body by blocking the screws and nuts removed earlier (lock them tightly).
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Page 31: Parking Brake
MINIDUMPER USER INSTRUCTIONS CARRY 105EP 3.7.5 PARKING BRAKE The parking brake (1) is positioned on the frame of the left track and when it is activated is engages the teeth of the driving wheel. Activation deactivation performed manually by means of the lever (E) positioned on the control console at the centre of the traction levers. -
Page 32: Replacing The Accessory
11) Attach the new accessory using the two rear holes with the lifting equipment with two tie-rods. Warning! Only use original accessories provided by KATO IMER and manufactured for the machine you are using. 12) Lift and move the accessories until the holes of the two tips (3) match the holes of the supporting bushing (4). - Page 33 MINIDUMPER USER INSTRUCTIONS CARRY 105EP 19) Check all operations have been carried out correctly and check that each fixing element is in position and well attached. 20) Release the lifting equipment. 21) Start up the motor. 22) Slowly lower the accessory making sure there is no anomalous behaviour. The machine is ready for use again.
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Page 34: Instructions To Lift The Load Body With Shovel
MINIDUMPER USER INSTRUCTIONS CARRY 105EP 3.8.2 INSTRUCTIONS TO LIFT THE LOAD BODY WITH SHOVEL USE STEEL CABLES WITH CAPACITY OF AT LEAST 500Kg. TO LIFT THE LOAD BODY WITH SHOVEL FASTEN THE LIFTING CABLES IN THE “A” AND “B” POINTS. -
Page 35: Precaution On Use Of Rubber Track Shoe
MINIDUMPER USER INSTRUCTIONS CARRY 105EP PRECAUTION ON USE OF RUBBER TRACK SHOE STRUCTURE OF RUBBER TRACK SHOE WARNING F A CRACK REACHES THE STEEL CORD MAY BE RUSTED AND CUT OFF BY MOISTURE HEN ANY CRACK IS DETECTED REPAIR IT IMMEDIATELY WITH VULCANIZER PRECAUTION ON USE 1. -
Page 36: Maintenance
MINIDUMPER MAINTENANCE CARRY 105EP MAINTENANCE MAINTENANCE INTERVALS Tighten point Item When required Tracks Check an adjust voltage Daily check (8 Service hours) Hydraulic tank Check the hydraulic oil level Machine inspection Check general condition Every 50 Service hours (First perform previous service hour items) Cable inspection Inspection of the integrity of the cables Every 200 Service hours (First perform previous service hour items) -
Page 37: When Required Maintenance And Checks
The rubber track shoes can be used even if they are worn. However, if excessively worn, rubber track shoes are likely to be slippery and more travel force is required. If the remaining lug is equal to or less than 5 mm high, replace it with KATO IMER general spare parts. EXPOSURE OF STEEL CORDS If steel cord is exposed because of weary rubber or damage, replace it with KATO IMER general spare parts. -
Page 38: Daily Maintenance And Checks
Minimum length 13 x 9 25 mm 13.5 mm 16 x 9 20 mm 7 mm 20 x 10 22 mm 8 mm BATTERY INSPECTION Check the positioning and the contacts. To download the data contact KATO IMER's authorised personnel. -
Page 39: Replace Hydraulic Oil Filter
MINIDUMPER MAINTENANCE CARRY 105EP 4.5.2 REPLACE HYDRAULIC OIL FILTER The filter is localised under the oil tank. 1. Relieve the internal pressure from the hydraulic tank by loosening oil fill plug (1). 2. Clean the area to keep dirt out of the filter base (2). 3. -
Page 40: Particular User Conditions
MINIDUMPER MAINTENANCE CARRY 105EP PARTICULAR USER CONDITIONS Special problems in maintenance and operation are caused by unusual conditions such as extremes in heat, cold and humidity, high altitude, salt water, and dusty or sandy work sites. When operating under such conditions, special precautions must be taken to prevent machine damage, minimise wear, and avoid component deterioration. -
Page 41: Long Storage
MINIDUMPER MAINTENANCE CARRY 105EP HIGH HUMIDITY OR SALTWATER. In some locations, such as coastal areas, the machine may be exposed to the deteriorating effects of salt, moisture, or both. To protect exposed metallic surfaces, wiring, paint and other items, keep them dry and well lubricated where salt or high humidity are encountered. -
Page 42: Problems And Solutions
MINIDUMPER PROBLEMS AND SOLUTIONS CARRY 105EP PROBLEMS AND SOLUTIONS PROBLEMS AND SOLUTIONS TABLE Detect the occurrence of anything unusual in its early stages by well getting hold of the normal performance and condition of the machine while at daily operation. When detecting anything unusual, investigate the cause, and make the repair. -
Page 43: Spare Parts
FINISH). For all the other alarms, contact the support service. SPARE PARTS WARNING KATO IMER EPLACE WORN OR DAMAGED PARTS WITH ORIGINAL SPARE PARTS SING NON ORIGINAL SPARE PARTS COULD CAUSE INJURY TO THE OPERATOR OR DAMAGE TO THE MACHINE... -
Page 44: Hydraulic System Diagram
MINIDUMPER HYDRAULIC SYSTEM DIAGRAM CARRY 105EP HYDRAULIC SYSTEM DIAGRAM TECHNICAL DATA Tank level capacity 10 litres. REF. DESCRIPTION PRESSURE System level capacity 12 litres. Kgf/cm P1-P2 pump flow rate: 2x10 litres/min. MR1 Main relief valve P1 pump 13,7 HYDRAULIC SYSTEM LAYOUT The 2 distributors with 2 elements are used: In the standard version, fixed crawler and with load body or truck bed with the possibility of fitting a loading shovel or other accessories. -
Page 45: Technical Specifications
MINIDUMPER TECHNICAL SPECIFICATIONS CARRY 105EP TECHNICAL SPECIFICATIONS GENERAL SPECIFICATIONS BASE MACHINE PERFORMANCE Travel speed km/h Gradeability % (° Incl.) 36% (20°) Gradeability with load % (° Incl.) 20% (11°) Capacity Operating temperature range °C -10 / +50 Charge battery temperature range °C 0 / +30 Autonomy... -
Page 46: Machine Dimensions And Use Limitations
MINIDUMPER TECHNICAL SPECIFICATIONS CARRY 105EP MACHINE DIMENSIONS AND USE LIMITATIONS LOAD BODY + LOADING SHOVEL TRUCK BED... - Page 47 TRACKED MINIDUMPER CARRY 105 ELECTRIC POWER PUBLISHED: MARCH 2017 KATO IMER S.p.A. ITALY...
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