Habegger HIT-TRAC 8E Original User Manual

Habegger HIT-TRAC 8E Original User Manual

The motor-driven rope pulling machine

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TGT. 25.06.2019
©Copyright by Habegger Maschinenfabrik AG
User Guide
Technical
Original User Guide
Version: 04
HIT-TRAC 8E
06151_HIT-TRAC 8E v=1-6m/min 1.0kW
06187_BA for HIT-TRAC 8E 1.0kW
Page 1 of 20
Version 04 / 25.06.2019

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Summary of Contents for Habegger HIT-TRAC 8E

  • Page 1 User Guide TGT. 25.06.2019 Technical Page 1 of 20 Original User Guide Version: 04 HIT-TRAC 8E 06151_HIT-TRAC 8E v=1-6m/min 1.0kW 06187_BA for HIT-TRAC 8E 1.0kW ©Copyright by Habegger Maschinenfabrik AG Version 04 / 25.06.2019...
  • Page 2 Geräte Nr. /N° de la machine / Machine no.: ..........Art. Nr./ N° art./ Product. no.: ..........Motor-Nr. / N° du moteur / Motor no.: ..........Steuerung-Nr / N° du contrôle / control no.: ..........Datum/Date/Date: ..........Unterschrift/Visa/Visa: ..........©Copyright by Habegger Maschinenfabrik AG Version 04 / 25.06.2019...
  • Page 3: Table Of Contents

    Lowering ..................................17 Faults ....................................18 Maintenance ..................................19 Replacement parts ................................19 Disposal ....................................20 Accessories ..................................20 10.1 Supporting pipe ................................20 10.2 Storage boxes ................................20 10.1 Generators .................................. 20 ©Copyright by Habegger Maschinenfabrik AG Version 04 / 25.06.2019...
  • Page 4 Page 4 of 20 Warranty and Guarantee Habegger will grant the user replacement as well as installation and removal of any parts which are rendered unusable due to material or manufacturing errors. The warranty period (guarantee period) is 12 months.
  • Page 5 Applicable EC directives: EC Machinery Directives 2006/42/EG Applied harmonised standards: DIN EN 14492-1: 2010-06 EN 60204-1: 2006 EN ISO 12100: 2011-01 Location: Thun Date: 25. June 2019 Technical manager Thomas Gerber Urs Schneider ©Copyright by Habegger Maschinenfabrik AG Version 04 / 25.06.2019...
  • Page 6: General Specifications

    The motor-driven rope pulling machine HIT-TRAC 8 is designed for pulling, hoisting and lowering loads. Drive mechanism A special HABEGGER steel rope of desired length, which is guided over the relevant guide elements by the driving wheel and then ejected in an unloaded state, is used as the drive mechanism.
  • Page 7: Limit Switch

    As this energy is converted into heat, the output due to heat in the control box is limited during lowering. Heavier loads may only be lowered over short distances. ©Copyright by Habegger Maschinenfabrik AG Version 04 / 25.06.2019...
  • Page 8: Assembly And Performance

    Page 8 of 20 Assembly and performance Rotating knob for rope speed “Lower” button “Raise” button Emergency stop button Pendant station Plug Towing hook Cover latch Thrust roller Rope guide Guiding pulley ©Copyright by Habegger Maschinenfabrik AG Version 04 / 25.06.2019...
  • Page 9: Safety Instructions

    Page 9 of 20 Safety instructions The HABEGGER motor-driven rope pulling machine HIT-TRAC 8 complies with current technical standards. To protect against accidents, it is equipped with effective safety devices as required by the recognised safety standards, guidelines and laws.
  • Page 10: General Safety Instructions

    - strong/heavy boulders - trees - other suitable objects Technical anchorage points: - Habegger field anchor with piles - rock bolt, concrete anchor - round timber anchor in the ground - these anchors are highly dependent on soil conditions. Secure the machine to the anchoring bolts with sufficiently strong straps or loops.
  • Page 11 The reliability of the driving system is dependent on the condition of the traction rope. Rope construction and inherent stability (crush resistance, impact resistance) must be able to withstand the active loads. You should therefore only use ropes provided or approved by HABEGGER. The traction rope should not be lubricated.
  • Page 12 Never allow the hook to touch the housing. When lowering, ensure that the rope is long enough. Stop at least 2 m before the end of the rope and shim or rehang the load. ©Copyright by Habegger Maschinenfabrik AG Version 04 / 25.06.2019...
  • Page 13: Approved Users

    Actions in case of emergency Check before starting operation if and where you can get mobile phone reception or where there is an available telephone. Check the availability of a first-aid kit. ©Copyright by Habegger Maschinenfabrik AG Version 04 / 25.06.2019...
  • Page 14: Technical Specifications

    Effective driving wheel diameter: 160 mm Dead weight rope pulling machine 32 kg Gear grease Liquid grease Microlube GB 0 Traction rope: Model HABEGGER 4 x 25 FW+FC galvanised Diameter 8.2 mm Length optional Breaking load 50 kN Driving motor: Electric motor...
  • Page 15: Operation

    The rope pulling machine must be able to freely position itself in the direction in which the rope is mov- ing. Danger of housing breaking! Laying the rope. ©Copyright by Habegger Maschinenfabrik AG Version 04 / 25.06.2019...
  • Page 16: Insert Rope

    Place load-bearing rope in guiding pulley. Place load-bearing rope in rope guide Place unloaded rope in empty rope guide Gently tighten rope using motor. Double check rope placement is correct. Close and lock cover ©Copyright by Habegger Maschinenfabrik AG Version 04 / 25.06.2019...
  • Page 17: Pulling And Hoisting

    Danger of falling! Pay attention to end of rope! The unloaded rope should slide into the machine freely and without kinks. Stop lowering at least 2 m before the end of the rope. Danger of burns! The resistor underneath the motor can get very hot during lowering. ©Copyright by Habegger Maschinenfabrik AG Version 04 / 25.06.2019...
  • Page 18: Faults

    Insert correct rope inserted Rope severely worn out Insert new rope Driving wheel or rope too heavily Clean greased Groove in driving wheel heavily Clean soiled No load on rope Load rope ©Copyright by Habegger Maschinenfabrik AG Version 04 / 25.06.2019...
  • Page 19: Maintenance

    Additionally, local regulations, as well as additional checks at short intervals in case of severe operating conditions, must be implemented by a qualified professional. Replacement parts Replacement parts are provided on a separate list. This can be requested from HABEGGER. ©Copyright by Habegger Maschinenfabrik AG Version 04 / 25.06.2019...
  • Page 20: Disposal

    10.1 Generators To use the HIT-TRAC with a generator, an electrical output of at least 1 to 1.5 times the mo- tor power must be generated. HABEGGER will gladly support you in evaluating the generator. HABEGGER Maschinenfabrik AG Mittlere Strasse 66...

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