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Westell Boxer BXM1619-7HE Manual

Outdoor cabinets with a -48vdc 700w heat exchanger

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Westellr Boxerr BXM1619‐7HE & BXM1619‐7HEG
Outdoor Cabinets with a ‐48VDC 700W Heat Exchanger
CONTENTS
1. GENERAL
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2. FEATURES
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3. INSTALLATION
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4. MAINTENANCE
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5. SERVICE & REPAIRS
6. CUSTOMER & TECHNICAL SERVICES
7. WARRANTY & RETURNS
8. SPECIFICATIONS
. . . . . . . . . . . . . . . . . . . . . . . . . . .
9. APPENDIX A ‐ Product Views
1.
GENERAL
1.1
Document Purpose
This document provides general, installation, and specifica­
tion information for the Westellr Boxerr BXM1619‐7HE and
BXM1619‐7HEG Outdoor Cabinets with Heat Exchangers
(‐7HE model shown in Figure 1). This product is designed to
provide Network equipment protection in outdoor environ­
ments while providing a quick and easy customer hand‐off. The
intended audience for this document is engineering, opera­
tions, and installation personnel of MSO, Telco, and utility
companies. See Table 4 for product ordering information and
available options, as well as information on the companion but
optional battery box or skirt that can be mounted under the
Boxer cabinet.
‐ NOTE ‐
Hereafter, either model may be referred to as the "Boxer‐16" or
"cabinet." Where differences between models apply, "‐7HE" or
"‐7HEG" will be specified.
‐ NESC/OSHA NOTE ‐
All applicable NESC and OSHA requirements shall be followed
during installation of this product.
1.2
Document Status
Whenever this practice is updated, the reason will be stated in
this paragraph. Revision B adds the ‐7HEG model to the docu­
ment, adds several "G" models to Table 4, adds the
NESC/OSHA note above, adds the GR‐487 Issue 4 compliant
bullet list feature in Paragraph 1.5 (for the ‐7HEG model), and
updates Figure 4 and Figure 6 to show the pin‐in‐hex screw
locks for the ‐7HEG model.
1.3
Product Purpose and Description
Boxer‐16 is a compact, actively‐cooled, NEMA 4 (and GR‐487
for the ‐7HEG model) outdoor cabinet that can house and pro­
tect a wide range of electronic equipment. Up to 16 vertical
E
2013 Westell, Inc. All rights reserved.
Westellr is a registered trademark of and Westell Boxerr is a registered trademark of Westell, Inc.
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1
3
7
15
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17
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20
Figure 1.
Isometric Closed View of Boxer‐16 Cabinet
RUs (28") of 19‐inch wide internal rack space is available to
house Network equipment such as (but not limited to) multi­
plexers, copper bonding solutions, Ethernet switches and
media converters, xDSL boxes, and DS3 hand‐offs. Protective­
ly mounted on the Boxer front door, separate from the interior
rack space, is a heat exchanger with built‐in fan units.
Boxer‐16 supports rapid equipment installation and wiring
through the use of adjustable and removable 19" rack channels.
An access panel is located at the rear of Boxer‐16 to allow easy
access to the rear of the installed equipment. To ensure easy ac­
cess for input and out cabling, Boxer‐16 includes ample room
below the rack space as well as various sized conduit knock‐outs.
1.4
Product Mounting
The Boxer‐16 cabinet is typically mounted outdoors, above
ground on an H‐frame, a wall, square pedestal or post (minimum
8" wide), or a round pole (from 8" to 20" in diameter). Floor or
concrete pad mounting is supported when used with an optional
Boxer battery box or skirt. All mounting hardware must be capa­
ble of supporting the weight of the Boxer‐16 cabinet plus the
weight of any equipment mounted in it. The Boxer‐16 cabinet is
typically located at the customer premises but can be located
anywhere a compact, weather‐tight, outdoor cabinet is required.
Section BXM‐161‐7HE‐20A
Equipment Issue A
030‐101765 Rev. B, November 2013
1311IARB
Page 1 of 22

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Summary of Contents for Westell Boxer BXM1619-7HE

  • Page 1 Up to 16 vertical 1311IARB 2013 Westell, Inc. All rights reserved. Westellr is a registered trademark of and Westell Boxerr is a registered trademark of Westell, Inc. Page 1 of 22...
  • Page 2 Section BXM‐161‐7HE‐20A 030‐101765 Rev. B Slotted groove in channel Side lift ear with adjustment bracket 2” hole (not for permanent mounting) Upper/hot air fan of heat exchanger Holes to mount 16 RU's of Heat Exchanger equipment in (removable and rack channel replaceable) Controller Card (for fan, ‐48VDC...
  • Page 3 FEATURES This section describes the exterior and interior features of the Westell Boxerr outdoor cabinet in more detail. Refer to Cup‐washer screw lock Pin‐in‐hex lock on Figure 2 through Figure 11 as needed while reading this section.
  • Page 4 Section BXM‐161‐7HE‐20A 030‐101765 Rev. B Pin‐in‐hex screw on ‐7HEG model Temporary (wrench provided) Lift Ear Cup‐washer Sealing screw on gasket for ‐7HE model rear access panel Inside of front door visible through open rear access hole One fan of the heat ex­ Rear View, changer Panel On...
  • Page 5 Section BXM‐161‐7HE‐20A 030‐101765 Rev. B when using this method to lift the cabinet. Do not use these lift ears Concentric knock‐out, typically for permanent mounting. used as access for optional bat­ tery cable (when used with a bat­ tery box) or for Network cables Function Quantity Description...
  • Page 6 Section BXM‐161‐7HE‐20A 030‐101765 Rev. B ure activated. The fans turn on when the interior of the cabinet DO NOT remove the heat exchanger unless it is being replaced. To replace/remove the heat exchanger, see Paragraph 5.2. reaches 35° C (95° F) and turn off when the internal cabinet temperature cools to 25°...
  • Page 7 Section BXM‐161‐7HE‐20A 030‐101765 Rev. B Euro‐connectors, pull‐off the Euro‐connector, strip approxi­ mately 3/8” off the end of each wire, insert wire(s) into hole(s), tighten screws, and push‐on the Euro‐connector. AC duplex 1. ‐48VDC Fan Terminal Block. The heat exchanger fans re­ outlet quire a ‐48VDC, 1.75A power source to be wired to the Euro‐connector located at the bottom left corner of the...
  • Page 8  V Appropriate ground wire and equipment near magnetic, electromagnetic or electrostatic fields. Always store or ship units in the original static‐protective packaging Cable Preparation Tools and Equipment from Westell. Use anti‐static mats when working on units.  V Cable opening and preparation tools 1311IARB...
  • Page 9 Westell recommends a height of 30” from the specific application (consider ground, power, and com­ ground. In addition to leaving a comfortable installer munication cable access needs, venting, and whether working height, leave adequate space under Boxer‐16 for...
  • Page 10 This can be done by lifting and Westell recommends a minimum cabinet installation height of leveling the cabinet then marking the mounting hole loca­ 30” from the ground.
  • Page 11 (when at­ information contained herein is subordinate to local codes, oper­ tached to the cabinet) is 39”. Westell recommends a ating procedures or practices. minimum of 3 mounting bolts in each mounting bracket.
  • Page 12 Section BXM‐161‐7HE‐20A 030‐101765 Rev. B 8 sets of posts for BXA‐PM03 kit also bonding cables Earth includes a shelf. Threaded and equipment Ground Washers and Nuts ESD jack Figure 19. Ground Plate of Boxer‐16 Cabinet Bracket Also see the instructions in the optional BXA‐PM02 Field Connections for Alarms pole mount kit.
  • Page 13 Strip power wires. Strip off approximately 3/16” from the met in the knock‐out hole (if needed). Note that Westell end of the wires for DC power. has conveniently factory‐installed one external, electrical, Pull out power Euro‐connector.
  • Page 14 ‐ DESICCANT NOTE ‐ The types of communication cables used and their connector To prevent condensation during shipment and storage, Westell types (if any) vary per the application and the equipment includes a desiccant pack within the Boxer‐16 cabinet. Once the installed inside the cabinet.
  • Page 15 Section BXM‐161‐7HE‐20A 030‐101765 Rev. B 3.15 Making Alarm Connections The high temperature alarm and door alarm connections are located on the Controller Card located on the inside left side wall of the cabinet. Easy pull‐off/push‐on Euro‐connectors are provided for these installer connections. To make connections to the Euro‐connectors, pull‐off the Euro‐connector, strip ¼”...
  • Page 16 Disconnect power. Disconnect power to the card by remov­ ‐ RETURN UNIT NOTE ‐ ing the power Euro‐connector block (labeled “‐48V” and Return the old/defective unit to Westell, and receive a replace­ “GND”. Pull the connector toward the cabinet front. ment/new unit (see Paragraph 7.2 for details).
  • Page 17 Simply remove the entire block by pulling the blocks away from the panel. Warranty Westell warrants this product to be free of defects at the time of ‐ CAUTION ‐ shipment. Westell also warrants this product to be fully function­...
  • Page 18 Section BXM‐161‐7HE‐20A 030‐101765 Rev. B and the physical specifications are shown in Table 3. Physical Feature U.S. Metric (including top lift ear) Height 41.00 in. 104.14 cm Power Specification (without mounting brackets) Height 33.00 in. 83.82 cm Fan power: ‐48VDC @ 84 W max Width 24.00 in.
  • Page 19 Section BXM‐161‐7HE‐20A 030‐101765 Rev. B Boxer Ordering Information Westellr Boxerr cabinet, 700W, ‐48VDC heat exchanger cooling, temperature‐controlled, controller card, single full‐size door, locking rear access panel, built‐in 16‐RU 19" rack, door A90‐BXM1619‐7HE & A90‐BXM1619‐7HEG switch, numerous knock‐outs. 7HE3 uses cup‐washer screws in the front door and rear panel, and the ‐7HEG uses pin‐in‐hex screws.
  • Page 20 Section BXM‐161‐7HE‐20A 030‐101765 Rev. B Appendix A - Product Views Mounting/lift brackets, door, and heat exchanger not shown BOTTOM VIEW (For mounting a battery box) Figure 24. Bottom View of Boxer‐16 Cabinet Showing Dimensions and Knock‐outs 1311IARB...
  • Page 21 Section BXM‐161‐7HE‐20A 030‐101765 Rev. B 24.5" 41.0" 39.0" 33.0" Rear View, Panel On 24.0" Figure 25. Front Exterior View of Boxer‐16 Cabinet 1311IARB...
  • Page 22 Section BXM‐161‐7HE‐20A 030‐101765 Rev. B 33.0" 41.0" 18.05” 20.60” 28.10” Figure 26. Right Side Exterior View of Boxer‐16 Cabinet 1311IARB...

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