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Westell Boxer BXB19-A Manual

Outdoor battery boxes

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Westellr Boxerr BXB19‐A/AE Outdoor Battery Boxes
CONTENTS
1. GENERAL
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2. FEATURES
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3. INSTALLATION
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4. MAINTENANCE
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5. CUSTOMER & TECHNICAL SERVICES
6. WARRANTY & RETURNS
7. SPECIFICATIONS
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
8. APPENDIX A- Product Views
1.
GENERAL
1.1
Document Purpose
This document provides general, installation, and specifica­
tion information for the Westellr Boxerr BXB19‐A and
BXB19‐AE Outdoor Battery Boxes, one of which is shown in
Figure 1. The intended audience for this document is Network
engineering, operations, and installation personnel. See
Table 2 for ordering information on these battery boxes and
other orderable options for Boxer cabinets. For information on
any Westell Boxer outdoor equipment cabinet typically
installed with and above this battery box (the cabinet accepts
equipment designed for 19" rack‐mounting inside it), see
Table 3 and the documentation shipped with the Boxer cabinet.
‐ NOTE ‐
Hereafter, the Boxer BXB19‐A or BXB19‐AE Battery Box may
be referred to as the "battery box" and the Boxer cabinet installed
above the battery box may be referred to as the "cabinet."
1.2
Document Status
Whenever this practice is updated, the reason will be stated
here. This practice is updated to include the AE model, to
delete the B model, to update Figure 14 and Table 2, and to add
Figure 15 and Table 3.
1.3
Product Purpose and Description
The two‐compartment Boxer battery box is designed to be
mounted with and under a Boxer cabinet. The battery box pro­
vides an enclosed, weather‐resistant, vented space for an
optional battery back‐up system for the Boxer cabinet. One of
the two compartments of the battery box is an enclosed aesthet­
ically‐concealed area for cable access, storage, and cable
ingress and egress. The open bottom and top ends of this cable
compartment allows generous and ample cable and conduit ac­
cess and routing through the compartment and up into the
Boxer cabinet mounted above it. The other compartment is for
customer‐supplied batteries. The battery compartment is
vented. Both compartments have a large, grounded, door pan­
E2014 Westell, Inc. All rights reserved.
Westellr and Westell Boxerr are registered trademarks of Westell, Inc.
PAGE #
1
2
4
14
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14
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15
16
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18
Figure 1.
Isometric View of Boxer Battery Box
el which can be locked and unlocked with a 216 tool or can
wrench. The battery compartment also contains a hasp on the
front panel for an optional padlock. A kit shipped with the bat­
tery box is located in the battery compartment and contains the
parts listed near the end of Paragraph 1.5.
1.4
Product Mounting
The Boxer battery box is mounted with and attached to the bot­
tom of a Boxer cabinet. The conjoined Boxer battery box and
the Boxer cabinet can be installed outdoors, above ground, on
a pad, a wall, an H‐frame, a round pole (from 8" to 20" in diam­
eter), or on a square pedestal or post (minimum 8" wide). All
mounting hardware, structures, and surfaces must be capable
of supporting the weight of both Boxer cabinets plus the weight
of any equipment and batteries placed in them. The following
are optional mounting kits for Boxer (also see Table 2).
A90‐BXA‐WH01: Wall and H‐Frame mounting
A90‐BXA‐PM03: Pole mount kit for the conjoined cabinets
A90‐BXA‐19PT1: Pad mount kit
1.5
Product Features
The following are features and capabilities of the battery box.
S
NEMA 3R
S
Weather‐resistant battery box
S
Pad, H‐frame, wall, and pole mounting with optional kits
S
Five top‐surface holes facilitate attachment to the Boxer
cabinet mounted above it
S
Security and access via 216 tool or can wrench
S
Optional battery heater pad
Section BXB‐19A‐20A
Equipment Issue A
030‐101713 Rev. B, June 2014
1406IARB
Page 1 of 20

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Summary of Contents for Westell Boxer BXB19-A

  • Page 1 The battery compartment is Optional battery heater pad vented. Both compartments have a large, grounded, door pan­ E2014 Westell, Inc. All rights reserved. 1406IARB Westellr and Westell Boxerr are registered trademarks of Westell, Inc. Page 1 of 20...
  • Page 2 Section BXB‐19A‐20A 030‐101713 Rev. B Optional battery 1 of 5 mounting holes heater pad Battery Tie‐down Railings (matches holes in bottom of main Boxer cabinet) 1.8” Hole for AC Conduit Padlock flange 2.5” Knock‐out (x2) Battery compartment 1.25” Knock‐out (x2) 1.5”...
  • Page 3 Section BXB‐19A‐20A 030‐101713 Rev. B 2.2.1 Door Panel Mounting hole (1 of 5, to secure 1.8” hole in top and floor battery box to cabinet above it) for AC conduit The battery compartment is protected by a full‐size door panel which provides ample technician and equipment access to the interior of the compartment.
  • Page 4 Westell. Follow company practice for the proper distance from the cable entry point or from upstream or downstream equipment.
  • Page 5 Section BXB‐19A‐20A 030‐101713 Rev. B Panel Opening/Locking Tools Set the cabinet on top of the battery box 7/16” can wrench or 216 tool Stiffener bar, used when at­ Padlock (optional) taching cabinet to battery box Cabinet Mounting Tools, Equipment, and Hardware Tape measure Marking utensil (to mark mounting hole locations) Level (optional)
  • Page 6 If placing the concrete pad next to an adjacent structure, knock‐outs (see Paragraph 3.5.1 and the KNOCK‐OUT NOTE Westell suggests a 24” distance between the cable access therein) prior to joining and mounting the cabinets. Verify all door panel and any structure to allow for easy cable access.
  • Page 7 Section BXB‐19A‐20A 030‐101713 Rev. B Î Ê After concrete dries, remove bolts and Insulator pad Examine kit place the insulator pad. contents. Locate the When the concrete is A90‐BXA19‐PT1 pad cured, remove the bolts. Galvanized mount template kit Place the insulator pad template and examine and on top of the template,...
  • Page 8 Section BXB‐19A‐20A 030‐101713 Rev. B DETAIL A Pole or post The vertical distance between the mounting holes in the top and bottom rails should be 40.5”. Washer Bolt H‐frame Sliding Nut (slide nut into end of rail, see DETAIL A) H‐frame Sliding Nut H‐frame Rail (compress spring...
  • Page 9 Section BXB‐19A‐20A 030‐101713 Rev. B Ê Attach the shelf from the mounting kit to the battery box. Approved wall Align the holes in the shelf with the holes in the bottom of Attach the cabinet to Ñ Ñ Ñ Ñ Ñ Ñ Ñ Ñ Ñ Ñ Ñ the battery box, before the battery box, then from inside the battery box, insert Ñ...
  • Page 10 Section BXB‐19A‐20A 030‐101713 Rev. B screws or fasteners) into the wall at all marked hole sites. Do not drill the holes too large. Partially install top mounting bolts. Verify the head of the top mounting bolts will fit through the keyhole‐shaped mounting holes in the top mounting flange of the Boxer cabinet.
  • Page 11 Section BXB‐19A‐20A 030‐101713 Rev. B Pole Mounting Instructions Perform all the steps of Paragraph 3.5.2. Attach shelf to pole. Locate the shelf (with attached bracket and rods from Step 4) and thread a nut, a lock washer, and a Open Pole Mount Kit. Open the BXA‐PM03 Pole Mount Kit and spread out washer about half‐way down each rod that protrudes out the the contents.
  • Page 12 Installing an Optional Heater Pad Bolt (insert through cabinet Model BXB19‐A does not include a heater pad, but Westell of­ and battery box) fers an optional battery heater pad for it (Part # A90‐BXA‐HP01). If using the optional heater pad, locate and unroll the heater pad.
  • Page 13 Boxer cabinet Battery Compartment Eltek temperature‐sensor‐probe* connector * Eltek probe is field‐provided and field‐installed Figure 14. Westell Battery Cable Part # 023‐800257 (supports field‐provided/installed Eltek temperature probe) Shipped with the BXB19‐A AC heater pad cable leads Temperature...
  • Page 14 (see Figure 14) and connect them to the proper battery terminals, per company practice. Customer Service & Technical Assistance If technical or customer assistance is required, contact Westell Make battery compartment temperature sensor connec­ tions. Locate the battery compartment's temperature...
  • Page 15 Warranty World Wide Web site at http://www.Westell.com. Westell warrants this product to be defect‐free at shipment time. Westell also warrants this product to be fully functional for the time period specified by the terms and conditions governing the Part Numbers sale of the product.
  • Page 16 The physical specifications are shown in Table 1. Battery Box Ordering Information Westell Boxer battery box (for use with and mounting under the Westell 19” rack Boxer cabinet family. Includes kit of parts: battery A90‐BXB19‐A tie‐down strap, bag of hardware (screws, washers and lock nuts) to attach battery box to cabinet and multi‐connector battery cable as­...
  • Page 17 Section BXB‐19A‐20A 030‐101713 Rev. B Boxer Family Outdoor Cabinets Series Description Cooling Power Part Number Passive cooling A90‐BXM05V19‐NMT 150W fan‐cooled, always‐on A90‐BXM05V19‐NAF -48VDC Boxer 5 200W heat exchanger, always‐on A90‐BXM05V19‐2HE Main Cabinet (5‐RU 19” tall* rack) 200W heat exchanger, temp‐controlled A90‐BXM05V19‐2HE3 +24 or -48VDC Same as ‐2HE3 but GR‐487 Issue 4 complaint...
  • Page 18 Section BXB‐19A‐20A 030‐101713 Rev. B Appendix A - Product Views 13.35” Height of (internal) battery compartment 14.06” 11.15” Cut‐out in railing* for tie‐ down strap in railing 5.88” 17” 18.13” (inside walls) *Railing depth = 0.5” Figure 18. Front View of Battery Box (Panels Removed) 19.38”...
  • Page 19 Section BXB‐19A‐20A 030‐101713 Rev. B 0.55” diameter (5 places) 1.75” diameter (1 place) Figure 20. Top View, Battery Box 0.27” 24.08” 1.13” 19.38” 1.5” diameter (1 place) 0.344” diameter (5 places) Figure 21. Bottom View, Battery Box 1406IARB...
  • Page 20 Section BXB‐19A‐20A 030‐101713 Rev. B Mounting Bracket from Mounting Kit Mounting hole centers Boxer Cabinet Boxer Battery Box Shelf of Mounting Kit Mounting hole centers Figure 22. Front View of Boxer Cabinet, Battery Box, and Shelf Secured Together 1406IARB...

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