Mopec MB800 User Manual

Grossing station

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USER MANUAL

MB800

Grossing Station

Rev 10-7-16 ©

www.mopec.com

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Page 3: Table Of Contents
TABLE OF CONTENTS UNPACKAGING YOUR PRODUCT ..………………………………………………4 INSTALLATION ………..……………………………………………………………..5 ROUGH IN DRAWING ……………………………………..………………..7 INTRODUCTION ……………………………………………………………………...9 MB800 DRAWING …………………..……………………………………..10 FEATURES ………………….………………………………………………………..11 TOUCH SCREEN OPERATION Overview ………………………………………………………………………12 Main Screen …………………………………………………………………..13 Ventilation ……….……………………………………………………….…...18 Filter Hour Meter …………………………………………………………..19 Alarm Configuration …………………………………………………….…..20 Energy Saving Mode ……………………………………………………..….21 Mopec Screen ………………………………………………………….….….22...
Page 4: Unpackaging Your Product
Have the delivery driver note any suspected damage on the Bill of Lading and sign it. Mopec will help assist in filing a claim for product repair and/or replacement.
Page 5: Installation
INSTALLATION MB800 Grossing Station Installation Instructions Locate package of smaller items (dissection board, tissue boxes, duct hose or filters) When removing from the shipping platform, be careful if the unit has a foot pedal. The unit should be removed from...
Page 6 The MB Grossing stations are equipped with 1.5” Diameter drain and connections. DO NOT modify the drain line or connections without contacting MOPEC first. The Units are built in accordance with the rough in drawings specific to the unit. The drain connection provided unless specifically requested otherwise is Orion Acid Waste Pipe 1.5”...
Page 7: Rough In Drawing
Rough In Drawings REFERNCE ONLY for specifics refer to your approval drawing The electrical service provided for the MB600 must include: 1.) A switch or circuit breakers to which the wiring harnesses from the workstation will be connected. P a g e...
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Page 9: Introduction
The MB800 also features a modular back splash design to allow the user to move items they use to where they would like them or add additional items from the tissue boxes to the paper towel dispenser, magnetic tool bar and shelves.
Page 10: Mb800 Drawing
UNIT DRAWING MB800 P a g e | 10...
Page 11: Features
FEATURES The “MB800” consists of the following: Work Grid: 14 Gauge, type 304 Stainless Steel with a # 4 Satin Finish Housing: 18 & 20 Gauge, Type 304 Stainless Steel with a # 4 Satin Finish Electrical: 115 v / 1ph / 60 Hz...
Page 12: Touchscreen Operation
TOUCHSCREEN OPERATION The GS1 is a microprocessor based system designed to enhance the functionality and user experience of a grossing station. The GS1 system also adds new features to improve the grossing station performance while providing a safe work environment. The GS1 is a control system designed specifically for grossing stations to consolidate different features and options into one system.
Page 13: Main Screen
Main screen When the GS1 is first powered up, the main screen, shown above, is displayed. This main screen is divided into two sections: The upper section containing small icons and the lower section containing larger icons. Main screen upper icons The main screen upper section contain small icons.
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Page 16 Main screen lower icons The lower section of the main screen contains larger icons. These are indicator icons displaying the status of the formalin level, the waste container level, the filter usage, and the ventilation status. These icons can display multiple images describing the related system state. The table below gives an overview of the different icon appearances based on system status.
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Page 18: Ventilation
Ventilation screen The purpose of the flowrate (CFM) meter is to approximate the air flow rate. This meter is not a substitute for an anemometer instrument. The ventilation air flow rate meter screen can be displayed by scrolling to the right once.
Page 19: Filter Hour Meter
Filter hour-meter The filter hour-meter tracks the filter run time. This is the time the ventilation CFM level is above the CFM trigger point. Scroll to the filter usage screen to view and configure this feature Current usage: This parameter shows the current filter usage in hours. Once this value exceeds the maximum usage time, the alarm will sound if equipped and the filter icon will change state to Not OK.
Page 20: Alarm Configuration
Alarm configuration The alarm screen can be reached by scrolling through the screens using the left or right arrows. The alarms for the different features can be enabled / disabled by pressing on the related buttons. The system does not have to be locked to change this configuration. A regular user can change how the alarms are configured.
Page 21: Energy Saving Mode
Energy saving mode The ECO mode can be configured by the user to enable the system to shut off the ventilation, the spotlight or the downlight if a user leaves the area for a preset amount of time. Auto OFF Delay: This parameter sets the time delay for a user to not be present in the work area before the ECO mode takes effect.
Page 22: Mopec Screen
MOPEC screen The MOPEC screen provides access to information, configuration and calibration screens that require system security unlock to access The user must first unlock the system before accessing these screens. Below is a description of the icons on this screen.
Page 23: Calibration
Calibration screen and procedure The calibration screen is used to calibrate the CFM meter. The parameters in the screen are very critical to the operation of the CFM meter and all other related features (e.g. filter usage, etc.). Below is a description of the home button along with the parameters that are shown in the CFM meter calibration screen.
Page 24: Product Information Screen
The product information screen can be accessed by pressing the information icon. This screen does not require the system to be unlocked. This screen displays the MOPEC serial number, the model number and the software revision number. P a g e...
Page 25: System Security
System security The GS1 has 3 operating modes: a user mode, a service mode and an OEM mode. The system security screen displays the security icon which indicates the current mode the system is in. As shown below, the default mode will be indicated by a green lock. In this mode the system is locked to prevent accidental changes to the system parameters.
Page 26: Touch Free System
Alphanumeric keypad The alpha numeric keypad allows the entering of text for fields requiring both numeric and alphabetic characters. This keypad is mainly used at the OEM to input the model, and serial number. Touch free system The touch free system uses proximity sensors that require a hand wave to actuate the related device. A hand must be within 6”...
Page 27: Touch Screen Usage
Touch screen The GS1 color touch screen uses a resistive membrane to detect the pressure at any area of the screen. Using sharp objects to operate this screen will cause damage that is not covered under the warranty. This screen is sensitive enough to detect a light finger press. If the screen is not responding, follow the steps in the troubleshooting section.
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Page 29: Component Testing And Diagnosis
Component testing and diagnostics Proximity sensor testing: Check sensor voltage output to controller and LED in the back. If there is no output voltage when a hand is placed in front of the sensor or the LED does not turn ON, the sensor is faulty and must be replaced. Controller testing: The controller has inputs, outputs, and a touch LCD.
Page 30 Blower system testing: The blower system consists of the blower, potentiometer, and power transformer for 110VAC installations. Turn the blower ON and check the input to the power transformer (for 110VAC installations). If the input voltage is 110VAC, check the output voltage. If the output voltage is not 220VAC then change the transformer.
Page 31: Operating Logic
Operating logic The flow charts in this section are for reference only and do not include all software details and parameters. The information in this section is for training and basic troubleshooting purposes only. Several system features are not described in this section P a g e | 31...
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Page 43 Preventative maintenance (PM) The primary reason for a maintenance schedule is to monitor the system and take action if needed. Filter hour meter check The purpose of the filter hour meter check is to insure that the meter is operational. Incorrect parameter setting or a malfunction in the CFM meter could cause the meter to not function or not function correctly causing it not to alarm when the filter is due for replacement.
Page 44 30% higher than the minimum CFM target. Warranty Refer to the MOPEC system warranty for more information. The following information covers general GS1 “Do’s and Don’t” to not void the warranty on the GS1 system.
Page 45 Service and maintenance The GS1 system uses both 110VAC and 24VDC. It is important to first take the proper precautions when working on this system. Servicing the GS1 shall be performed by trained electricians only. Incorrectly testing of the GS1 system could cause damage that will not be covered under the warranty. (e.g. connecting a 24VDC component to 110VAC will cause damage that will require the replacement of multiple components including the controller) Transportation and installation...
Page 46: Option Information
BL800: 1HP HEAVY DUTY DISPOSAL Heavy Duty Includes Solenoid to supply water directly into disposal Vacuum Breaker to prevent back siphoning of water On/Off switch (Requires separate power circuit other than grossing station) Operation of Option The BL800 disposal is an option for disposing of tissue and bone pieces that are not needed. The disposal switch activates the disposal and allows water to enter the disposal from the electric solenoid.
Page 47 MB003 Formalin Dispensing System 2.5 Gallon capacity Nalgene poly dispensing container. Dispensing valve provided for small controlled dispensing of customer supplied formalin. P a g e | 47...
Page 48 MB004: Dictation Equipment Stand Angled surface for easy viewing of most dictation systems. Dictation stand is portable and can be placed anywhere. Stainless steel construction. Operation of Option The dictation stand can be placed on the shelf or any other flat surface. Dictation Equipment Stand Video Link Operation of MB004 P a g e...
Page 49 MB007: Foot Pedal Dual foot pedal Hot/Cold water control valve with swing spout faucet Wrist blade handle controls are available with this option. Operation of Option The foot pedal is operated by pressing down on the right pedal for cold and the left pedal for hot. Pressing both pedals will mix the hot and cold water.
Page 50 MB009: Perimeter Rinse System Full perimeter rinse on three (3) sides. Control valve w/atmospheric vacuum breaker protection included for water flow adjustment Operation of Option The perimeter rinse water flow is controlled by the valve. The water must be connected to the grossing station.
Page 51 MB011: Safety Splash Shield 11" x 12" Lexan shield on flexible arm for easy positioning Removable Operation of Option The Safety splash shield is on a flexible arm and can be moved up and out of the way as well as right and left.
Page 52 MB015: Video Camera Arm Easy positioning of camera over full length of grossing station. Overhead positioning with articulating arm to support most camera systems Video camera not included. Operation of Option The video arm can be moved the length of the grossing station and be configured to overlook an operation at the table.
Page 53 MB029: Computer CPU Bracket Adjustable width mounting bracket for CPU. Two piece construction consisting of a mounted plate to the side panel of the Grossing Station and a sliding plate that adjusts to the width of the CPU. CPU holder comes with tightening knobs or nuts to secure permanently, rubber feet, spacer block and safety strap.
Page 54 MB043: Self Contained Exhaust Two (2) dual blower fans w/filters for air filtration complete with lighted on/off switch and variable speed control Three (3) potassium permanganate 13.75" W x 12.75" L x 1" H filters provided with unit BF035 Operation of Option The unit has two fans, both operate when the fan power switch is turned on.
Page 55 MB049: LCD Flat Screen Monitor & Keyboard Adj. Arm System Allows positioning & of LCD display for greater visibility Re-position your LCD with just a touch. Up, down, forward and back Full range of motion for maximum comfort level Keyboard Adjustable Arm Provides vertical and side to side motion Flat screen, monitor, keyboard and computer not included.
Page 56 MB051: Formalin Dispensing System (Cubetainer) Includes pump and backsplash mounted valve Quick Connect coupler to connect the formalin cube Does not include the formalin collection system or formalin Operation of Option The Formalin dispensing option is operated by turning on the electrical switch to activate the pump. The pump is a self-priming pump.
Page 57 MB059: Formalin Collection System Includes collection funnel piped to a 2-1/2 gallon collection carboy w/easy grip handles, located under the grossing station. Includes 2 Collection carboys PM0141. One with a plain cap, the other with the Sensor and fittings. Quick disconnects included with safety caps provided for safe transport to disposal or recycling area Formalin not included Operation of Option The formalin collection system is piped from the collection point at the sink to the storage bottle below the...
Page 58 • Waterproof IP68 keyboard • Foot control module (zoom in/out-save-recording) • Camera system provided by Milestone Medical Technologies • Integrated into the MB800, sold separate for all other models MB071 MACROPATH PRO-X DIGITAL CAMERA KIT WITHOUT CPU • State-of-the-art camera 16 megapixels’ resolution, lens 10x •...
Page 59: Air Handling
The grill for the MB800 is 8” high at an angle of 60 Degrees and 48” Long with (994) 3/16” x 5/8” holes. The vent grill is perforated with 3/16” x 5/8” slots on 13/16” x 3/8” staggered centers, yielding a 30% open area.
Page 60 DESIGN PARAMETERS (Non-Recirculating) The following chart is based on actual test data with the MB800 Externally Exhausted Workstation (Non- Recirculating). An optimum installation would provide 600 CFM of draft (In House Ventilation). The chart will demonstrate static pressure at various quantities of air flow.
Page 61: Cleaning And Maintenance Disinfecting And Cleaning
3) Rinse the surface after using disinfectant. In Pathology and other medical areas the act of disinfecting is desired. There are a number of ways to do this including using Mopec’s Bench Spray & Wipe Disinfectant. Labs use any number of different products including 10% bleach or other disinfectant sprays and wipes.
Page 62 Conclusions & Suggestions We are confident and can assure you that if you institute the suggestions detailed above that your Mopec Grossing station will look as it did the day it arrived. Do not assume it's the cleaner. If you do have some spotting or staining, and you've followed all of the suggestions, it may not be the cleaner.
Page 63 Solvent Cleaning – To remove oils, greases and fresh fingerprints that have not had time to oxidize or decompose, use a solvent that does not contain chlorine. There are many organic cleaners on the market today that optimize safety attributes and clean ability. Spray or vapor methods or by wiping with clothes containing solvents can also clean surfaces.
Page 64: Clear Disposal Jam
CLEAR DISPOSAL JAMS The accidental entry of foreign material will cause any Waste Disposal unit to jam. To free jammed material, follow these steps to avoid personal injury. 1. Turn off Waste Disposal and shut off cold water. Fig. 1 2.
Page 65: Lift Reset Procedure
If this should not correct the problem please contact Mopec at 800-362-8491 LIFT HEIGHT PROGRAMMING PROCEDURE The MB800 can be set up with three preset heights or adjusted anywhere in-between. To program the three preset heights. Move the unit to the height you want as a present with the up down button.
Page 66: Filter Information And Evaluation
EVALUATING FILTERS FOR REPLACEMENT The BF035 filters in your MB800 unit contain alumina pellets impregnated with potassium permanganate, KMnO which is a fast oxidizer. Formaldehyde passing through the filter is converted to carbon dioxide and water. The filter’s life depends entirely on the amount of formaldehyde fumes passing through the filter.
Page 67: Parts
USER PARTS Replacement parts are available from Mopec The can be ordered by contacting Mopec at 800-362-8491. Due to the many configurations your unit may not have some of the parts listed below: POTASSIUM PERMANGANATE FILTER BF035 (REQUIRES 3) LED TASK LIGHT REPLACEMENT HEAD...
Page 68: Touch Controller
PREVENTITIVE MAINTENANCE CHECKS Controller Preventive Maintenance The primary reason for a maintenance schedule is to monitor the system and take action if needed. Filter hour meter check The purpose of the filter hour meter check is to insure that the meter is operational. Incorrect parameter setting or a malfunction in the CFM meter could cause the meter to not function or not function correctly causing it not to alarm when the filter is due for replacement.
Page 69 30% higher than the minimum CFM target. Warranty Refer to the MOPEC system warranty for more information. The following information covers general GS1 “Do’s and Don’t” to not void the warranty on the GS1 system.
Page 70: Unit
Service and maintenance The GS1 system uses both 110VAC and 24VDC. It is important to first take the proper precautions when working on this system. Servicing the GS1 shall be performed by trained electricians only. Incorrectly testing of the GS1 system could cause damage that will not be covered under the warranty. (e.g. connecting a 24VDC component to 110VAC will cause damage that will require the replacement of multiple components including the controller) Transportation and installation...
Page 71: Calibration Log
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Page 72: Filter Change Log
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Page 73: Maintenance Log
Events and maintenance log Date/ Name / problem description / corrective action / notes ............
Page 74: Warranty
MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. To the extent that Mopec is acting as a supplier of Products manufactured by a third party, the Products will be warranted only to the extent that they are warranted by their manufacturers and Buyer (or its customer) agrees to look solely to the Product manufacturer for all warranty claims.
Page 75: Safety Labels
SAFETY LABELS BEFORE SERVICING THE UNIT LOOK FOR AND HEED THE FOLLOWING LABELS Symbols that may be found on the Equipment P a g e | 75...
Page 76: Trouble Shooting
Motor defective Contact Mopec Markedly reduced speed Motor, gears or nuts Take the actuator out of defective service immediately and Contact Mopec Very loud running noise Motor, gears or nuts Take the actuator out of defective service immediately and contact Mopec...
Page 77: Electrical Diagrams
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Page 82: Certificates
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