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Pharma-Roll
®
Installation Manual
[Revision: January 15, 2009, 0715009, ©Rytec Corporation 2007]

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Summary of Contents for RYTEC Pharma-Roll

  • Page 1 Pharma-Roll ® Installation Manual [Revision: January 15, 2009, 0715009, ©Rytec Corporation 2007]...
  • Page 3: Table Of Contents

    TABLE OF CONTENTS PAGE INTRODUCTION..........1 DOOR SERIAL NUMBER(S).
  • Page 4 OPEN AND CLOSE DOOR LIMIT POSITIONS ......13 Close Limit Position ......... . . 13 Open Limit Position.
  • Page 5: Introduction

    ON THIS DOOR UNTIL YOU READ AND UNDER- STAND THE INSTRUCTIONS CONTAINED IN THIS MANUAL. If you have any questions, contact your Rytec represen- tative or call the Rytec Customer Support Department at 800-628-1909. Always refer to the serial number of...
  • Page 6: Installation

    ELECTRICIAN’S RESPONSIBLITIES 6. Carpenter’s level (4-ft.-long minimum) For complete details on the responsibilities of the elec- 7. Carpenter’s square trician, refer to the Rytec System 3 Drive & Control Installation & Owner’s Manual. 8. Hammer drill GENERAL ARRANGEMENT OF DOOR PARTS 9.
  • Page 7: Anchoring Methods

    Crush Plate All necessary anchoring hardware and material required for the installation of this door is the responsibility of the door owner. If you have any questions, call your Rytec representative or the Rytec Customer Support Depart- Through Bolt ment at 800-628-1909.
  • Page 8: Locating Centerline Of Door Opening

    Figure 9 and Figure 10 show two methods that can be used to ensure level side columns. LOCATING SIDE COLUMNS NOTE: Contact the Rytec Customer Support 1. Locate the layout drawing of the door. It should be Department if the floor is more than 1 in.
  • Page 9: Side Columns

    (Two Anchors Required) SIDE COLUMNS NOTE: DO NOT change the location of the drive motor without first contacting your Rytec representative or the Rytec Customer Support Department at 800-628-1909. Bottom 1. Remove the drive motor side column from the ship- Production Width Line ping crate.
  • Page 10: Side Column Motor Support

    INSTALLATION—SIDE COLUMN MOTOR SUPPORT 4. Once the side column is properly positioned, secure SPREADER ASSEMBLY it to the wall using the appropriate anchors. (See Door without Hood Assembly “ANCHORING METHODS” on page 3.) Anchor 1. Attach an L-shaped support bracket to each end of holes have been provided in the side column.
  • Page 11: Door With Hood Assembly

    Face the NOTE: DO NOT change the location of the drive spreader so the brush is toward the front of the motor without first contacting your Rytec door. (See Figure 17.) representative or the Rytec Customer Support Department at 800-628-1909.
  • Page 12: Head Assembly

    INSTALLATION—HEAD ASSEMBLY 4. Check that the side columns are plumb and square 3. Using a forklift, lift the head/fabric roll assembly in with the floor and wall. place. 5. Tighten all anchor hardware securing both side col- 4. Position the head assembly in front of the pair of umns to the wall.
  • Page 13 INSTALLATION—HEAD ASSEMBLY IMPORTANT: Install Spacer between Flange Level Bearing Assembly and Side Column (If Spacer Is Supplied) Tighten Hex Screws Serrated-Flange Serrated-Flange Hex Screw Hex Nut (Two (Two Required) Required) Adjust Bracket Tighten Flange Up or Down Bearing Set Screw as Required A8500017 Head/Fabric...
  • Page 14: Bottom Bar

    INSTALLATION—BOTTOM BAR BOTTOM BAR 1. Check the brake release lever located on the motor/ brake assembly. The brake must be in the engaged position. (See Figure 23.) Side Column Tighten Nuts on 6-in. Screws Manual Brake Release Mounting Bracket Crank Mounting Stub Shaft Location A7600059...
  • Page 15: Install Encoder

    INSTALLATION—INSTALL ENCODER INSTALL ENCODER PHOTO EYE INSTALLATION 1. Install the encoder coupling shaft to the end of the motor drive shaft using a ¹/₂-13 x 1-in. hex head cap screw, Eurodrive washer, and a split lock washer. 2. Install the FEIG encoder hub shaft end to the end of The disconnect must be in the “OFF”...
  • Page 16: Electrical Wiring Routing

    ELECTRICAL WIRING ROUTING NOTE: The receiver module can be identified by 1. Locate the Rytec control box and fused disconnect. the two small lights, one yellow and one (See Figure 29.) green. The emitter module has only a green light.
  • Page 17: Coil Cord Installation

    INSTALLATION—CONTROL PANEL AND ELECTRICAL CONNECTIONS OPEN AND CLOSE DOOR LIMIT POSITIONS See the Rytec System 3 Drive & Control Installation & Owner’s Manual for the proper procedure for setting the The fused disconnect must be in the OFF open and close door limits. The open and close limit position and the fuses removed before door positions are detailed below.
  • Page 18: Pneumatic Reversing Edge Switch Adjustment

    INSTALLATION—PNEUMATIC REVERSING EDGE SWITCH ADJUSTMENT PNEUMATIC REVERSING EDGE SWITCH Reversing ADJUSTMENT Edge Switch (On Side Air Bleed Opposite Adjustment Door Motor) Screw Do not stand under the door panel when making check. If reversing edge switch is not working properly, panel could strike person performing check.
  • Page 19: Pneumatic Kill Switch Check And Adjustment

    INSTALLATION—PNEUMATIC KILL SWITCH CHECK AND ADJUSTMENT NOTE: If the reversing edge is set too sensitive, the door may reverse direction during the Bottom Bar Assembly closing cycle, without the reversing edge coming in contact with an object. If this occurs, readjust the reversing edge switch.
  • Page 20: Kill Switch Sensitivity Adjustment

    INSTALLATION—PHOTO EYE INSPECTION Kill Switch Sensitivity Adjustment Photo Eye Test The kill switch assembly is a normally closed contact. The PVC hose is on the upper air input post. 1. Remove the wires from the contact terminals and attach an ohmmeter across the two terminals. Personnel and objects should not be in the (See Figure 39.) path of the door when the following...
  • Page 21: Install Hood

    INSTALLATION—INSTALL HOOD 2. Check to make sure that the fabric is inside each 2. Attach the hood cover section to the head extrusion. channel. (See Figure 41.) (See Figure 43.) Secure cover to extrusion and end panels using ¹ ₄ -14 x ³ ₄-in. LG, 410 SS screws. Screw End Cover A3000101...
  • Page 22: Final Checks

    CHECK AND ADJUSTMENT” on page 15” for test and adjustment procedures. Timers: Timers must be set to ensure proper closing of the door. See Rytec System 3 Drive & Control Installa- tion & Owner’s Manual for more information on timer settings.
  • Page 23 NOTES...

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