NARGESA CC60 Instruction Book

2-axis positioner limit non-mandrel pipe bender
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2-AXIS POSITIONER LIMIT
NON-MANDREL PIPE BENDER CC60
INSTRUCTIONS BOOK
PRADA NARGESA, S.L
Ctra. de Garrigàs a Sant Miquel s/n · 17476 Palau de Santa Eulàlia (Girona) SPAIN
Tel. +34 972568085 · nargesa@nargesa.com · www.nargesa.com

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Summary of Contents for NARGESA CC60

  • Page 1 2-AXIS POSITIONER LIMIT NON-MANDREL PIPE BENDER CC60 INSTRUCTIONS BOOK PRADA NARGESA, S.L Ctra. de Garrigàs a Sant Miquel s/n · 17476 Palau de Santa Eulàlia (Girona) SPAIN Tel. +34 972568085 · nargesa@nargesa.com · www.nargesa.com...
  • Page 2 Thank you for choosing our machines www.nargesa.com...
  • Page 3: Table Of Contents

    5.2. Securing the Pipe to the Limit ..................19 5.3. Installing the Through Pipe ..................19 5.4. Adjusting the Longitudinal Limits ................20 5.5. Adjusting the Cross Limit .................... 21 5.6. Adjusting the Pipe Rotation Angle ................22 TECHNICAL ANNEXES INSTRUCTIONS BOOK FOR PIPE BENDER LIMIT CC60...
  • Page 4: Accessory Details

    1. ACCESSORY DETAILS 1.1. Accessory Identification Make NARGESA Type of accessory 2-axis positioner limit Model CC60 1.2. Dimensions Figure 1. Outside dimensions of Pipe Bender Limit CC60 INSTRUCTIONS BOOK FOR PIPE BENDER LIMIT CC60...
  • Page 5: Accessory Description

    • Automatic anti-collision control • Easy handling and preparation for complex parts PRADA NARGESA S.L is not liable for any damages that may be caused due to improper use or a breach of the safety rules by users. 1.4. General Characteristics...
  • Page 6: Machine Parts

    1.5. Machine Parts Vertical support Longitudinal cart Adjustable stopper Floor securing part Cross cart Clamps Pipe securing tray Cross limit (Longitudinal Adjustment guide limit switch sensor (inductive) INSTRUCTIONS BOOK FOR PIPE BENDER LIMIT CC60...
  • Page 7: Transport And Storage

    - Moisture of 30-95% - A temperature of -25 to 55ºC or 75ºC over periods not to exceed 24 hours (please remember these temperatures are for storage conditions) - Do not pile heavy objects on top INSTRUCTIONS BOOK FOR PIPE BENDER LIMIT CC60...
  • Page 8: Maintenance

    Keeping the moving parts on the limit clean is recommended to ensure proper operation and extend the service life. To grease the limit skids on the CC60, simply grease all the limit greasers: 8 in all, every 30 days . Front view Rear view ATTENTION: To grease the Limit, you must stop the machine and press the “Emergency Stop”...
  • Page 9: Limit Location And Installation

    Limit work area that may obstruct its movement. 4.3. Acceptable External Conditions - A room temperature of +5ºC to +40ºC without exceeding an average temperature of +35ºC over 24 hours. - Moisture of 30-90% without water condensation. INSTRUCTIONS BOOK FOR PIPE BENDER LIMIT CC60...
  • Page 10: Installing The Limit

    1. Install the vertical limit support by inserting it into the guides on the end and screw in. 2. Screw in the vertical support using the four screws. 3. Install the guide covers by firmly pressing. Use a plastic hammer if necessary. INSTRUCTIONS BOOK FOR PIPE BENDER LIMIT CC60...
  • Page 11 Remove the 8 screws supplied with the machine and screw the limit to it using the 8 screws supplied with the limit. 5. Pull the end of the inductive sensor cable from the inside towards the outside of the machine through the top of the shelf. INSTRUCTIONS BOOK FOR PIPE BENDER LIMIT CC60...
  • Page 12 6. Level the machine on the two axles. 7. Level the limit on the two axles. INSTRUCTIONS BOOK FOR PIPE BENDER LIMIT CC60...
  • Page 13 8. Adjust the height of the vertical support using the two adjustable legs, adjusting the limit to a level posi- tion. 9. Check that the limit is completely level before definitively securing it to the machine by tightening the 8 screws well. INSTRUCTIONS BOOK FOR PIPE BENDER LIMIT CC60...
  • Page 14 10. Secure the two securing parts supplied with the limit to the ground. 11. Put on the rear cover and screw in the 8 screws. INSTRUCTIONS BOOK FOR PIPE BENDER LIMIT CC60...
  • Page 15 14. Slide the longitudinal cart until the inductive sensor LEDs turn off. This means it was detected. Make sure the clamps do not collide with the machine in this cart position. INSTRUCTIONS BOOK FOR PIPE BENDER LIMIT CC60...
  • Page 16 When the inductive sensor is working, the machine will automatically stop as soon as the longitudinal cart reaches this limit to prevent the cart from colliding with the machine. INSTRUCTIONS BOOK FOR PIPE BENDER LIMIT CC60...
  • Page 17: Adjusting The Limit

    4.5. Adjusting the Limit The bender switch CC60 is adjusted by our technicians before the machine is sent to the customer. How- ever, you need to check and re-adjust the limit before working with it. 1. Insert a pipe measuring 1200 mm minimum in the limit as indicated in section 5.2. Securing the Pipe to the Limit.
  • Page 18 4. Move the cart slowly until the mark on the pipe is lined up with the mark on the counter-shape and the main roller. Make sure the longitudinal cart and the stopper are still connected. INSTRUCTIONS BOOK FOR PIPE BENDER LIMIT CC60...
  • Page 19 5. As soon as the mark on the pipe is lined up, tighten the screws on the adjustment guide and remove the pipe. INSTRUCTIONS BOOK FOR PIPE BENDER LIMIT CC60...
  • Page 20: Instructions For Use

    5. INSTRUCTIONS FOR USE 5.1. Limit Features and Use The CC60 limit is used to position the pipe in an exact position for bending. 5.2. Securing the Pipe to the Limit Secure the pipe to the securing tray by adjusting the clamps using the wrench supplied with the limit. Make sure the material is completely secured to the tray and in contact with the base of the tray.
  • Page 21: Adjusting The Longitudinal Limits

    5.4. Adjusting the Longitudinal Limits The CC60 limit is equipped with 6 adjustable stoppers which can be adjusted. It includes a millimeter and inch ruler which shall be used to adjust the stoppers to the desired measurement. Secure the stoppers...
  • Page 22: Adjusting The Cross Limit

    Use the ruler to position the limit to the same size as the radius of the main roller. As soon as it is in the correct position, secure it to the longitudinal cart by tightening the two screws. Example: Set Matrix Diameter 40 mm Radius 120 mm. In this case, set the cross limit at 120 mm. INSTRUCTIONS BOOK FOR PIPE BENDER LIMIT CC60...
  • Page 23: Adjusting The Pipe Rotation Angle

    Adjust the rotation angle to the degrees at which the pipe will rotate. To define these degrees, loosen the corresponding screw a few millimeters without fully unscrewing the screw so the tray to be rotated stops at the chosen degrees. INSTRUCTIONS BOOK FOR PIPE BENDER LIMIT CC60...
  • Page 24: Technical Annexes

    Technical Annex Non-Mandrel Pipe Bender Limit CC60 General blow-up view Limit structure...
  • Page 25 General blow-up view INSTRUCTIONS BOOK FOR PIPE BENDER LIMIT CC60...
  • Page 26 INSTRUCTIONS BOOK FOR PIPE BENDER LIMIT CC60...
  • Page 27 INSTRUCTIONS BOOK FOR PIPE BENDER LIMIT CC60...
  • Page 28 INSTRUCTIONS BOOK FOR PIPE BENDER LIMIT CC60...
  • Page 29 INSTRUCTIONS BOOK FOR PIPE BENDER LIMIT CC60...
  • Page 30 Limit structure INSTRUCTIONS BOOK FOR PIPE BENDER LIMIT CC60...
  • Page 31 INSTRUCTIONS BOOK FOR PIPE BENDER LIMIT CC60...

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