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NARGESA CC60 Instruction Book

Non-mandrel tube and pipe bender
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NON-MANDREL TUBE AND PIPE BENDER
CC60
INSTRUCTIONS BOOK
PRADA NARGESA, S.L
Ctra. de Garrigàs a Sant Miquel s/n · 17476 Palau de Santa Eulàlia (Girona) Spain
Tel. +34 972568085 · nargesa@nargesa.com · www.nargesa.com

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  • Page 1 NON-MANDREL TUBE AND PIPE BENDER CC60 INSTRUCTIONS BOOK PRADA NARGESA, S.L Ctra. de Garrigàs a Sant Miquel s/n · 17476 Palau de Santa Eulàlia (Girona) Spain Tel. +34 972568085 · nargesa@nargesa.com · www.nargesa.com...
  • Page 2 Thank you for choosing our machines www.nargesa.com...

  • Page 3: Table Of Contents

    5.11. Automatic Mode …………………………………………………………………………... 26 5.12. Remote Service …………………………………………………………………………. 29 5.13. Import/Export Parameters, Materials and Programs ………………………………..… 30 5.14. Touchscreen Calibration ……………………………………………………………...….. 32 6. ACCESSORIES ........................33 6.1. Optional Accessories ....................33 7. TROUBLESHOOTING......................38 TECHNICAL ANNEXES INSTRUCTIONS MANUAL FOR PIPE BENDER CC60...

  • Page 4: Machine Details

    Besides standard rollers, PRADA NARGESA manufactures different types of additional rollers for all types of bending based on the configuration of the material to be worked. PRADA NARGESA S.L. is not liable for any damages that may be caused due to improper use or a breach of the safety rules by users.

  • Page 5: Machine Parts

    1.4. Machine Parts Drag Clamp Radius arm Roller Spindle Counter-die Positioner CNC Control Shelving INSTRUCTIONS MANUAL FOR PIPE BENDER CC60...

  • Page 6: General Characteristics

    Maximum radius of curvature 320 mm 60.3 mm or 2" Schedule-40 or 2" Gas x 4 Max. cap. round steel pipe Max. angle of curvature 180º Dimensions 600 x 1000 x 1143 mm Weight 360 Kg INSTRUCTIONS MANUAL FOR PIPE BENDER CC60...

  • Page 7: Description Of The Guards

    Despite the fact the main moving parts are protected by the front cover, special precaution must be taken when bending to prevent entrapment between the die, counter-die and part. Rear guard Front guard Figure 3. Mechanism Protection Guards INSTRUCTIONS MANUAL FOR PIPE BENDER CC60...

  • Page 8: Transport And Storage

    - A temperature of -25ºC to 55ºC or 75ºC over periods not to exceed 24 hours (please remember these temperature are for storage conditions) - Do not pile machines or place any heavy objects on top - Do not dismantle for storage INSTRUCTIONS MANUAL FOR PIPE BENDER CC60...

  • Page 9: Maintenance

    Keeping the moving parts on the machine clean whenever possible is recommended to ensure proper operation and extend the service life. To grease the pinions on the CC60, do as follows: - Remove the front guard and rear guard to access the pinions.

  • Page 10: Installation And Start Up

    4.3. Acceptable External Conditions - A room temperature of between +5 ºC and +40 ºC without exceeding an average temperature of +35 ºC over 24 hours. - Moisture between 30% and 90% without water condensation. INSTRUCTIONS MANUAL FOR PIPE BENDER CC60...

  • Page 11: Instructions For Electrical Connection

    This machine must be connected to an earthed socket. The pipe bender CC60 is equipped with a 230 V 1.1 kw engine for operation with the Roller. The machine must be connected to 220 V compatible supply voltage compliant with the requirements specified.

  • Page 12: Instructions For Use

    3. Put the counter-die or support rollers in the 4. Put the material in the roller guide and positioner and secure. secure to the drag clamp. INSTRUCTIONS MANUAL FOR PIPE BENDER CC60...
  • Page 13 5. Lubricate the pipe and the counter-die with 6. Slide the counter-die positioner until adjusted BEND8 spray. to the material. 7. Secure the positioning spindle with your hands to the machine table. INSTRUCTIONS MANUAL FOR PIPE BENDER CC60...

  • Page 14: Assembling The Radius Arm

    And follow step 7 with number 8 as explained below. 2A. Secure the roller with the radius arm. 8. Place the radius arm in the positioner channel and adjust the nut with your hands until secure and fixed. INSTRUCTIONS MANUAL FOR PIPE BENDER CC60...

  • Page 15: Changing Rotation Direction

    5.3. Changing the Rotation Direction The non-mandrel pipe bender CC60 is programmed to rotate counter-clockwise. When the rotation direc- tion must be changed, make the following position changes: IMPORTANT Remove the material from the machine to make this change. 1. Remove the positioning spindle.
  • Page 16 5. Position the roller with the CNC. See section 6. Rotate the counter-die 180º and secure with 5.8. Rotation Direction. the pin. 7. Put the drag clamp back on. INSTRUCTIONS MANUAL FOR PIPE BENDER CC60...

  • Page 17: Control Panel

    Manual Operating speed Menu Thickness of the material Manual rotation to the right Corrector Rotation direction to the left Part counter Rotation direction to the right Repetitions Automatic unlocking Manual rotation to the left INSTRUCTIONS MANUAL FOR PIPE BENDER CC60...

  • Page 18: Manual Mode

    The machine is now in Standby; in other words, the machine is active yet at rest waiting for any operation order. The CC60 is already started and in Standby. To activate it, follow the steps indicated below. Enter the following operating details:...
  • Page 19 To determine the bending angle, press the number that appears at the top right of the screen and enter the value; in this case, 90 degrees. Press to accept and to start the machine. INSTRUCTIONS MANUAL FOR PIPE BENDER CC60...
  • Page 20 If necessary, enable the automatic unlocking option by pressing the icon . This means the machine will automatically unlock by rotating in the opposite direction of the bending a few degrees to unlock the material. If it is not necessary, disable this icon INSTRUCTIONS MANUAL FOR PIPE BENDER CC60...

  • Page 21: Angle Correction

    Install the Radius arm by following the instructions in Section 5.2. Assembling the Radius Arm. IMPORTANT: Whenever the machine indicates the Radius arm is necessary, it must be installed. Not installing it could cause irreparable damages to the machine. INSTRUCTIONS MANUAL FOR PIPE BENDER CC60...

  • Page 22: Part Counter

    The second number in this field indicates the curves already made If the part counter is not used, enter a 0 for this parameter. The machine will do the same curve an infinite number of times. INSTRUCTIONS MANUAL FOR PIPE BENDER CC60...

  • Page 23: Rotation Direction

    5.9. Rotation Direction Bender CC60 is unique in that it can operate in the two rotation directions. This feature is essential for parts that may collide against the machine. IMPORTANT: Before making the rotation change, you must remove the Counter -die and Drag Clamp to make sure there is no pipe in the machine.
  • Page 24 Accept and proceed in the same way by pressing the key until the machine reaches the zero position. ATTENTION: if you do not complete all the steps in the rotation change process, the machine will continue using the previously set rotation direction. INSTRUCTIONS MANUAL FOR PIPE BENDER CC60...

  • Page 25: Adjustment Tables

    Nargesa has added a capability table to the machine which may be edited and updated. This table may be modified by the customer to adjust the correction levels based on the material processed.
  • Page 26 Bar: refers to the need to use the radius arm. Pos: refers to the position of this new pipe on the list of materials. The changes are saved upon accepting and will be effective immediately. INSTRUCTIONS MANUAL FOR PIPE BENDER CC60...

  • Page 27: Automatic Mode

    Press the key and this will appear on the screen: Edit the programs from the interface: generate a new program, modify it, generate new folders or delete them. INSTRUCTIONS MANUAL FOR PIPE BENDER CC60...
  • Page 28 Complete the parameters just like in Manual Mode: enter the pipe section, the radius of the roller, the pipe thickness, the number of pieces needed and the curve angle. Now add a new curve in the same program. To do so, press the + key at the top of the screen. INSTRUCTIONS MANUAL FOR PIPE BENDER CC60...
  • Page 29 In this case, the machine will make 3 curves at 45 degrees as part of the num- ber 2 curving in the program. INSTRUCTIONS MANUAL FOR PIPE BENDER CC60...

  • Page 30: Remote Service

    10.10.51.110, which is factory-set. This also makes it possible to configure a remote service for the machine. This service allows Nargesa, as the bender manufacturer, to connect remotely to the machine to resolve technical incidents and provide the end customer with distance training.

  • Page 31: Import/Export Parameters, Materials And Programs

    To activate the remote service so the Nargesa technical assistance department may connect to the ma- chine to resolve incidents and/or provide distance training, you need to press 5.13.
  • Page 32 If you need to recover all or part of this information at any time, just select the data source (internal memory or USB flash drive) and press . Upon doing so, the sequence of information present on the screen will be as follows: INSTRUCTIONS MANUAL FOR PIPE BENDER CC60...

  • Page 33: Touchscreen Calibration

    There is a cross in the middle of the window which must be pressed for a few seconds until it moves to a new position. This process is repeated at different points on the screen until the touchscreen calibration has finished. INSTRUCTIONS MANUAL FOR PIPE BENDER CC60...

  • Page 34: Accessories

    6. ACCESSORIES The CC60 pipe bender comes with a 400 ml bottle of BEND8 lubricant. This is a high-additive and low-viscosity aerosol oil. Contains PTFE. Does not contain silicone. • Enables the finish on the outer bend • Inhibits roughness and inner marks •...
  • Page 35 Supporting Roller Kit CC60 ► REF: 140-17-01-00002 The CC60 Supporting Roller Kit is used to bend 60mm tube of 3mm wall thickness or thicker. Weight: 9,85Kg The walls with more thickness to the established one and the materials with more resistance, reduce the capacities of the machine.
  • Page 36 Supporting Roller Kit CC60 ► REF: 140-17-01-00002 The CC60 Supporting Roller Kit is used to bend 2” Schedule tube of 2,77mm wall thickness or thicker. Weight: 9,85Kg All capacities are based on the norm of carbon steel tubes according to ASTM, Standard A-53 grade A with a maximum resistance strength of 330MPa.
  • Page 37 Supporting Roller Kit CC60 ► REF: 140-17-01-00002 The CC60 Supporting Roller Kit is used to bend 2” 1/4 tube of 3mm wall thickness or thicker. Weight: 9,85Kg The walls with more thickness to the established one and the materials with more resistance, reduce the capacities of the machine.
  • Page 38 CC60 2-axis positioning gauge ► The gauge of the CC60 allows to make mass produced parts, much faster, more accurate and repetitively. • Adjustable longitudinal positioning with 6 positions • Angular head rotation every 5 degrees • Four-clamp plate adjustable to round and square tube •...

  • Page 39: Troubleshooting

    Increase the pipe wall outside of the bend The machine can’t The material hardness is much higher Contact the pipe manufacturer bend than recommended by the The machine can’t Lack of lubrication Use BEND8 to reduce friction INSTRUCTIONS MANUAL FOR PIPE BENDER CC60...

  • Page 40: Technical Annexes

    Technical Annex Technical Data Sheet for the product BEND8 Identification of the substance or mixture and company or supplier Hazard identification Composition/Information on the components First aid...
  • Page 41 P251: Do not pierce or burn, even after use. P410+P412: Protect from sunlight. Do not expose to temperatures exceeding 50°C/122°F P501: Dispose of contents/container to the local selective waste system. 2.3. Other Hazards The product does not meet PBT/vPvB criteria INSTRUCTIONS MANUAL FOR PIPE BENDER CC60...
  • Page 42 Inhalation: This product is not classified as an inhalation hazard; however, remove the victim from the exposure site, supply them with clean air and allow them to rest if any intoxication symptoms appear. Seek medical attention if the symptoms persist. INSTRUCTIONS MANUAL FOR PIPE BENDER CC60...
  • Page 43 Technical annexe Non-mandrel tube and pipe bender CC60 CNC General exploded view Upper unit Electrical cabinet Wiring diagrams...
  • Page 44 A. General Exploded View INSTRUCTIONS MANUAL FOR PIPE BENDER CC60...
  • Page 45 INSTRUCTIONS MANUAL FOR PIPE BENDER CC60...
  • Page 46 INSTRUCTIONS MANUAL FOR PIPE BENDER CC60...
  • Page 47 INSTRUCTIONS MANUAL FOR PIPE BENDER CC60...
  • Page 48 B. Upper Ensemble INSTRUCTIONS MANUAL FOR PIPE BENDER CC60...
  • Page 49 INSTRUCTIONS MANUAL FOR PIPE BENDER CC60 A 10...
  • Page 50 INSTRUCTIONS MANUAL FOR PIPE BENDER CC60 A 11...
  • Page 51 INSTRUCTIONS MANUAL FOR PIPE BENDER CC60 A 12...
  • Page 52 C. Electrical Cabinet INSTRUCTIONS MANUAL FOR PIPE BENDER CC60 A 13...
  • Page 53 INSTRUCTIONS MANUAL FOR PIPE BENDER CC60 A 14...
  • Page 54 INSTRUCTIONS MANUAL FOR PIPE BENDER CC60 A 15...
  • Page 55 INSTRUCTIONS MANUAL FOR PIPE BENDER CC60 A 16...
  • Page 56 INSTRUCTIONS MANUAL FOR PIPE BENDER CC60 A 17...
  • Page 57 D. Wiring Diagrams INSTRUCTIONS MANUAL FOR PIPE BENDER CC60 A 18...
  • Page 58 INSTRUCTIONS MANUAL FOR PIPE BENDER CC60 A 19...
  • Page 59 INSTRUCTIONS MANUAL FOR PIPE BENDER CC60 A 20...
  • Page 60 INSTRUCTIONS MANUAL FOR PIPE BENDER CC60 A 21...
  • Page 61 INSTRUCTIONS MANUAL FOR PIPE BENDER CC60 A 22...
  • Page 62 3. Complete the form with your details and press Message Sent: confirms your data has been successfully sent to Prada Nargesa SL. Your machine has been registered and has a warranty of three years in total. Your request has been sent correctly. We will contact you right...

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