Related Manuals for Westweld RSR-2500
Summary of Contents for Westweld RSR-2500
- Page 1 RSR-2500 STUD WELDING MACHINE MANUAL INSTRUCTION (PLEASE READ CAREFELLY BEFORE OPERATION)
- Page 2 Safety Depends on You Huayuan arc welding and cutting equipments are designed and built with safety in mind. However, your overall safety can be increased by proper installation. DO NOT INSTALL, OPERATE OR REPAIR THIS EQUIPMENT WITHOUT READING THIS MANUAL AND THE SAFETY PRECAUTIONS CONTAINED THROUGHOUT.
- Page 3 C a u t i o n s Arc and arc rays may harm health. Arc welding can be hazardous. All performing welding workers ought to have health qualification that provided by authority organization. Protect yourself and others from possible serious injury or death. Keep children away. Pacemaker wearers should consult with their doctor before operating.
- Page 4 operations.The heat and rays of the arc can react with solvent vapors to form phosgene, a highly toxic gas, and other irritating products. Read and understand the manufacturer’s instructions for this equipment and the consumables to be used, including the material safety data sheet (MSDS) and follow your employer’s safety practices. Make sure they are asepsis and innocuity.
- Page 5 Make sure that all the safeguard equipments, machine cover and devices are all in a good condition. Be sure that arms, clothes and all the tools do not touch all the moving and rotating components including V belt, gear and fan etc. ...
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Page 6: Table Of Contents
CONTENT USAGE AND FEATURES _______________________________________________________________________ 1 Usage ________________________________________________________________________________ 1 Features ______________________________________________________________________________ 1 Service Conditions ______________________________________________________________________ 1 TECHNICAL PARAMETERS ____________________________________________________________________ 1 Main Technical Parameters _______________________________________________________________ 1 Working Principle ______________________________________________________________________ 2 Structure _____________________________________________________________________________ 2 OPERATION ________________________________________________________________________________ 2 Connection ____________________________________________________________________________ 2 Adjustment of Welding torch _____________________________________________________________ 2 Select Welding Parameter ________________________________________________________________ 3 Preparation Before Welding ______________________________________________________________ 3 Welding Operation _____________________________________________________________________ 3... -
Page 7: Usage And Features
1.3.6 There should be no bamp and shake in the operation areas. 2 TECHNICAL PARAMETERS 2.1 Main Technical Parameters Model RSR-2500 Power Voltage ~220 Power Capacity (VA) ≤1000 Rated Energy Storage (J) -
Page 8: Working Principle
2.2 Working Principle As shown in Fig.5, turn the switch SA1 on and the fan FS1 begin to work, and the major transformer is electrified. The control circuit “RSR Main PCB” begins to work and start the charge current limiting circuit, and then it controls VC1, V1 to charge up the capacitors with steady current. -
Page 9: Select Welding Parameter
3.3 Select Welding Parameter As the welding is performed by discharge of capacitors, the welding time is very short, only several milliseconds, so the welding time is designed and there is no need to adjust it. Just adjust the charge voltage is ok. Generally, the bigger the stud diameter is, the more energy is needed, as well as the charge voltage. -
Page 10: Maintenance And Repair
ATTENTION: Aluminum cannot be hammered; you can only make it incline by tools. 4 MAINTENANCE AND REPAIR 4.1 Maintenance 4.1.1 If welding machine is not used for a long time, please maintain the welding machine every 3 months, switch on the supply power to make the capacitor charge voltage from low to high for more than three times. -
Page 11: Packing List
itself) c. Controlling board is damaged c. Replace a. Charge thyristor V1 is damaged a. Backout or replace b. Some work capacitor is broken down b. Replace 6. Fuse FU1 Blast c. Rectifier VC1 is broken down c. Replace d. Freewheel diode V2 is damaged d. - Page 12 Fig.1 Assemblage Sketch of the Welding machine 1.Rectifier bridge 2.Discharge Thyristor 3.Control PCB 4.Capacitor Set 5.Discharge Diode 6.Annular transformer 7.Auxiliary Relay 8.Rectangle socket 9.Wire Gripper 10.Supply Filter 11.Fan 12.Resistance 13.Output Anode 14.Digital Panel Meter 15.Welding Parameter Adjusting potentiometer 16.Indicator light 17.Reset Button 18.Power Switch 19.Control Socket 20.Output Cathode Fig.2 Welding Machine Connection Sketch...
- Page 13 Chuck Spring Collar Stud Foot Plate Fig.3 The adjustment of stick out length (Contact Type Welding torch) Voltage Stud Dia. Fig.4 The Relationship Between the Diameter of Steel Studs and Capacitor Charge Voltage (Just for reference, it may not meet the technologic needs!)
- Page 14 Filer Fig.5 Electrical Sketch Drawing...
- Page 15 Rear Cover of The Welding torch Pressure Adjusting Bolt Stick out Length Adjusting Bolt Chuck Holder Welding torch Button Chuck Support Foot Spring Collar Stud Fig.6 Welding torch Adjusting Sketch Drawing...
- Page 16 Fig.7 Chuck...
- Page 17 Fig.8 System Connection Sketch Drawing...
- Page 18 The final explanation rights reserved to Huayuan/Westweld Company! If there is any changes in the user’s manual, forgive not to inform separately! Westweld Ltd 4-23-4, No.51, Xuefu Avenue, Nanan, Chongqing, China E-mail: info@westweld.com sales@westweld.com www.westweld.com...
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