Horizon Reverse Osmosis Seafari Versatile Series Owner's Manual
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Horizon Reverse Osmosis Seafari Versatile Series Owner's Manual

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Horizon Seafari Versatile Model 450 - 1800
Seafari Versatile Self Contained
Single Membrane (-1)
HRO Seafari SFC-450-1
HRO Seafari SFC-700-1
HRO Seafari SFC-900-1
Double Membrane (-2)
HRO Seafari SFC-900-2
HRO Seafari SFC-1400-2
HRO Seafari SFC-1800-2
Owner's Manual
Release Date: February 2014
Manual PN B651240002 | Revision: 02/20/2014
Seafari Versatile Modular
Single Membrane (-1)
HRO Seafari SFM-450-1
HRO Seafari SFM-700-1
HRO Seafari SFM-900-1
Double Membrane (-2)
HRO Seafari SFM-900-2
HRO Seafari SFM-1400-2
HRO Seafari SFM-1800-2

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  • Page 1 Horizon Seafari Versatile Model 450 - 1800 Owner’s Manual Release Date: February 2014 Seafari Versatile Self Contained Seafari Versatile Modular Single Membrane (-1) Single Membrane (-1) HRO Seafari SFC-450-1 HRO Seafari SFM-450-1 HRO Seafari SFC-700-1 HRO Seafari SFM-700-1 HRO Seafari SFC-900-1 HRO Seafari SFM-900-1 Double Membrane (-2) Double Membrane (-2)
  • Page 4 All Horizon Reverse Osmosis desalination systems TERMS AND CONDITIONS are designed and engineered to function as a The use of this manual acknowledges acceptance of complete working unit.
  • Page 5 Seafari Versatile 450 - 1800 SYSTEM IDENTIFICATION INFORMATION INSTRUCTIONS: Please complete the following information at the time of purchase of the Horizon Seafari R.O. Desalinator. This Information will be requested to provide a more efficient service when contacting HRO System’s Service Department, Technical Assistance, or the Purchasing Parts Department.
  • Page 6 Postal Code: _________________ Country: ___________________________________________________________________________________________ Dealer’s Invoice Number: _____________________________________________________________________________ MAIL THIS COPY TO: Horizon Reverse Osmosis (HRO Systems) Attn: Warranty Registration PO Box 5463 Carson, CA 90745 - 5463 USA Or download and complete the fillable form at our website: www.hrosystems.com, and email it to: sales@hrosystems.com...
  • Page 7 Seafari Versatile 450 - 1800 REVISION HISTORY Rev. Date Affected Pages Description Ø April 15, 2008 Appendix A Wiring Diagram: Δ Replace all drawing with new drawings. p A-3 to A-6 Reported 4/9/08 May 20, 2008 TOC, p v Table of Content: Add “Section L” May 20, 2008 Section D, p 6-7 Graphic: Replace touch pad illustration with new graphic.
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  • Page 9: Table Of Contents

    Seafari Versatile 450 - 1800 TABLE OF CONTENTS INTRODUCTION PURPOSE SAFETY IN GENERAL USING THIS MANUAL TERM USED SAFETY NOTES GRAPHICS THE REVERSE OSMOSIS PROCESS GLOSSARY SYSTEM SPECIFICATIONS MODELS PERFORMANCE SPECIFICATIONS DIMENSIONS AND WEIGHT ELECTRICAL MOTOR SPECIFICATIONS PRE-INSTALLATION NOTES COMPONENT DESCRIPTIONS 3.1.1 PRE-FILTRATION SUBSYSTEM 3.1.2...
  • Page 10 Seafari Versatile 450 - 1800 4.3.6 RADIAL AXIAL HIGH PRESSURE PUMP (Optional) 4.3.7 CHARCOAL FILTER 4.3.8 FRESH WATER FLUSH 4.3.9 SEA STRAINER 4.3.10 MULTI-MEDIA FILTER 4.3.11 PLANKTON FILTER 4-10 4.3.12 CLEAN AND RINSE PANEL 4-10 4.3.13 COMMERCIAL PRE-FILTER / OIL WATER SEPARATOR 4-10 COMPONENT INSTALLATION 4-11...
  • Page 11 Seafari Versatile 450 - 1800 MEDIA FILTER ASSY -4 HS/AW/UW B071080002 10-11 MULTI MEDIA FILTER PLUMBING ASSY B075000001 10-13 PLANKTON FILTER ASSY-SINGLE B008800001 10-14 PLANKTON FILTER ASSY-DOUBLE B008800002 10-15 PREFILTER ASSY W/GAUGE HORIZON SEAFARI H2108200002 10-16 CHARCOAL FILTER ASSY HORIZON SEAFARI H2521210001 10-18 COMMERCIAL PREFILTER ASSY 32.5 SQ FT HRO HS B109120002 10-20...
  • Page 12 Seafari Versatile 450 - 1800 12.3 TEMPURATURE EFFECT COMPARISON CHART 12-2 12.4 SEA WATER TEMPURATURE & PRESSURE EFFECTS CHART 12-3 12.5 SALINITY EFFECTS CHART 12-4 12.6 WATER COMPARISON CHART 12-5 12.7 PPM CONVERSION CHART 12-6 12.8 PRESSURE 12-7 Page ix...

  • Page 13: Introduction

    INTRODUCTION Seafari Versatile 450 - 1800...
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  • Page 15 Seafari Versatile 450 - 1800 LIMITED WARRANTY HRO Systems warrants that the Horizon Seafari Desalination System performs according to the specifications for a period of twelve (12) months and specifically listed components are warranted for up to 5 years from the date of shipment. HRO Systems, under no circumstances, is liable for damages arising out of or in any way connected with the failure of the system to perform as set forth herein.

  • Page 16: Purpose

    Seafari Versatile 450 - 1800 INTRODUCTION SAFETY NOTES PURPOSE Safety issues that require users attention are This manual is intended for HRO System’s system highlight through out this manual as follows. technicians, technical support, and training personnel. This manual contains technical information and instructions for the installation, CAUTION: A Caution note provides operation, maintenance, and troubleshooting of the...
  • Page 17 Seafari Versatile 450 - 1800 The HRO Solution through the Brine Discharge Connector and diverted A manmade process, Reverse Osmosis, overcomes back to the feed source. this natural phenomenon. By forcing sea or Product Water: The product water flows out of brackish water (under high pressure) through a the R.O.
  • Page 18 Seafari Versatile 450 - 1800 ILLUSTRATION: THE ANATOMY OF A REVERSE OSMOSIS MEMBRANE ELEMENT Page 1-3...

  • Page 19: Glossary

    Seafari Versatile 450 - 1800 GLOSSARY OSMOTIC PRESSURE Following terms are helpful in becoming familiar The transfer of the water from one side of the with the HRO System. membrane to the other will continue until the head (pressure) is great enough to prevent any BOUNDARY LAYER / CONCENTRATION POLARIZATION net transfer of the solvent (water) to the more concentrated (feed water) solution.
  • Page 20 Seafari Versatile 450 - 1800 At any given pressure this flow increases with increasing water temperature and is reduced at lower temperatures. The system over comes this factor by self adjusting the operating pressure to maintain a precise amount of Product Water Flow.

  • Page 21: System Specifications

    SYSTEM SPECIFICATIONS Seafari Versatile 450 - 1800...
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  • Page 23: Models

    Seafari Versatile 450 - 1800 SYSTEM SPECIFICATIONS MODELS The Seafari Versatile Self Contained and Modular series are available in six models. Self Contained - Single Membrane (-1) Self Contained - Double Membrane (-2) • HRO Seafari SFC-450-1 • HRO Seafari SFC-900-2 • HRO Seafari SFC-700-1 • HRO Seafari SFC-1400-2 •...

  • Page 24: Specifications

    Seafari Versatile 450 - 1800 SPECIFICATIONS SALINITY MONITORING: Automatic computer controlled electronic monitoring. Temperature compensated with the Water Quality Indicator. The salinity monitoring components of the system give a continuous readout in micromhos per cubic centimeter, are temperature compensated and of a fail-safe design. SALINITY RANGE OF FEED WATER: Seawater up to 50,000 PPM TDS (NaCl) (typical seawater salinity is 35,000 PPM) : Max. 122°F / 50°C, Min. 33°F / .5°C TEMPERATURE RANGE SYSTEM FEED WATER Model Number Power Source Cycles Feed Water Flow / Minute HRO SFC 450-1 & 900-2 50Hz 3.5 U.S. Gallons / 13.2 liters HRO SFM 450-1 &...

  • Page 25: Dimensions And Weight

    Seafari Versatile 450 - 1800 EXTERNAL INSTALLATION WATER CONNECTIONS Pipe sizes to be supplied by the installer for connection of the HRO Systems supplied components Feed Inlet: 3/4 MNPT - Male National Pipe Thread U.S. Standard Brine Discharge 1/2 MNPT - Male National Pipe Thread U.S. Standard Product 3/8 FNPT - Female National Pipe Thread U.S. Standard DIMENSIONS AND WEIGHT MODEL Weight Model No. Weight HRO SFC 450-1 147 lbs / 67 kg HRO SFM 450-1 113 lbs / 51 kg HRO SFC 900-2 159 lbs / 72 kg HRO SFM 900-2 125 lbs / 57 kg HRO SFC 700-1 150 lbs / 68 kg HRO SFM 700-1 116 lbs / 53 kg HRO SFC 1400-2 165 lbs / 75 kg HRO SFM 1400-2 131 lbs / 59 kg HRO SFC 900-1 152 lbs / 69 kg HRO SFM 900-1 118 lbs / 54 kg...
  • Page 26 Seafari Versatile 450 - 1800 HIGH PRESSURE PUMP MOTOR: 450-1 AND 900-2 SYSTEMS: 50 Hz H.P. 60 Hz PHASE 50 Hz 60 Hz Single Single 10.5 60.5 Three Three 700-1 & 1400-2 • 900-1 & 1800-2 SYSTEMS: 50 Hz H.P. 60 Hz PHASE 50 Hz 60 Hz Single 21.2 Single 10.5 60.5 10.6...
  • Page 27 Seafari Versatile 450 - 1800 HIGH PRESSURE PUMP MOTOR WITH SOFT MOTOR START (SINGLE PHASE ONLY): 450-1 AND 900-2 SYSTEMS: 50 Hz H.P. 60 Hz PHASE 50 Hz 60 Hz Single 54.5 42.3 Single 10.5 27.2 21.2 700-1 & 1400-2 • 900-1 & 1800-2 SYSTEMS: 50 Hz H.P. 60 Hz PHASE 50 Hz 60 Hz...
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  • Page 29: Pre-Installation Notes

    PRE-INSTALLATION NOTES Seafari Versatile 450 - 1800...
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  • Page 31: Component Descriptions

    Seafari Versatile 450 - 1800 PRE-INSTALLATION NOTES valve directs water into the Booster Pump from either the raw water feed line or the COMPONENT DESCRIPTIONS Rinse/Clean Tank. All components supplied by HRO, both standard supplies a positive pressure Booster Pump and optional, are described below along with items to the Pre-filters, and through to the required or desired by the installer.
  • Page 32 Seafari Versatile 450 - 1800 Horizon Seafari Versatile Series 450-1800 US GPD Reverse Osmosis Desalination System The “Cube” Contains: [32] High pressure Switch [34] Brine Flowmeter [41] Salinity Probe [42] Product Flowmeter [43] Diversion Valve Horizon Seafari Versatile Series 450-1800 US GPD Reverse Osmosis Desalination System with ALL Options The “Cube”...

  • Page 33: Pressurization Subsystem

    Seafari Versatile 450 - 1800 *** provides extended is a marine quality, Commercial Pre-Filter High Pressure Pump periods between filter element changes. The positive displacement, ceramic plunger pump. Commercial Pre-filter contains a filter element The High Pressure Pump lasts for years with with 50 square feet of filtering area.

  • Page 34: Product Water Monitoring Subsystem

    Seafari Versatile 450 - 1800 3.1.4 PRODUCT WATER MONITORING SUBSYSTEM 3.1.5 RINSE & CLEAN TANK SUBSYSTEM This section of the System gives a visual indication Consists of supplied valves and required tank or of the clarity, quantity, and quality of the product container for the cleaning, rinsing or storage of water.
  • Page 35 Seafari Versatile 450 - 1800 START : This switch initiates the start cycle. PMS 546C The Booster Pump [5] starts first and after a short delay, the High Pressure Pump Motor [25] starts. PMS 5517C - 100% & 50% Seafari Series PMS 299C POWER ON STOP:...
  • Page 36 Seafari Versatile 450 - 1800 Above and to the left of the Indicator Lamps switches on the Touch Pad are the indicator lamps. These lamps either indicate the operation of the corresponding equipment or a fault condition. The following are descriptions of the indicator lamps.

  • Page 37: Optional Equipment

    Seafari Versatile 450 - 1800 3.1.7 OPTIONAL EQUIPMENT • Soft Start*** The soft start lowers the starting torque of the high-pressure pump motor, and gradually brings the motor to full speed. This reduces the initial startup amps required to start the motor. The soft start is available on single-phase systems and allows starting of the system when the power/source, i.e.
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  • Page 39 SYSTEM INSTALLATION Seafari Versatile 450 - 1800...
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  • Page 41: System Installation

    Seafari Versatile 450 - 1800 SYSTEM INSTALLATION This inlet must be installed below water level and must never be able to draw air. ON SITE STORAGE AND PREPARATION The system intake must be located toward the FOR INSTALLATION bottom when a stand up pipe is used. Brine Thru Hull Fitting [36] 4.1.1 STORAGE PRIOR TO UNCRATING...

  • Page 42: Special Considerations

    Seafari Versatile 450 - 1800 loss from the Booster Pump causes shorter 4.1.5 SPECIAL CONSIDERATIONS Pre-filter Element life. Length of connection lines Keep the distance from the Sea Cock valve to • A ll connection lines should be as short as the High Pressure Pump as short and straight possible.

  • Page 43: High Pressure Pump Preparation

    Seafari Versatile 450 - 1800 4.1.8 HIGH PRESSURE PUMP PREPARATION Self Contained System - Packaged Components Remove the orange shipping plug from the (without options) high pressure pump and replace with the orange, vented cap. Installation CAUTION: It is very important that the vented cap is installed or pressure builds up within the pump crankcase, which may lead to pump damage...

  • Page 44: Tubing Connections

    Seafari Versatile 450 - 1800 TUBING CONNECTIONS Assembly Step 1: Cut tube end square and clean Step 2: Loosen nut on fitting three turns. Step 3: Insert tube into fitting until it bottoms. Loosen nut completely and remove tube with attached parts from body. Check to ensure that the “O”-ring is seated onto the tube under the spacer (and not pinched into the body).
  • Page 45 Seafari Versatile 450 - 1800 Horizon Seafari Versatile Series 450-1800 US GPD Reverse Osmosis Desalination System The “Cube” Contains: [32] High pressure Switch [34] Brine Flowmeter [41] Salinity Probe [42] Product Flowmeter [43] Diversion Valve Horizon Seafari Versatile Series 450-1800 US GPD Reverse Osmosis Desalination System with ALL Options The “Cube” Contains:...

  • Page 46: Seafari Components Identification & Dimensions

    Seafari Versatile 450 - 1800 SEAFARI COMPONENTS IDENTIFICATION & DIMENSIONS 4.3.1 SEAFARI VERSATILE - SELF CONTAINED MODEL WIDTH 900-1 47" 1800-2 1192 mm 700-1 38" High Pressure Pump Inlet 1400-2 965 mm 450-1 28" 900-2 711 mm Membrane Vessel Assembly Diversion Valve Bypass Switch Back Pressure Regulator Top View...

  • Page 47: Seafari Versatile - Modular

    Seafari Versatile 450 - 1800 4.3.2 SEAFARI VERSATILE - MODULAR Membrane Vessel Assembly MODEL WIDTH 900-1 47" 1800-2 1192 mm 700-1 38" 5 3/4" 1400-2 965 mm 146 mm 450-1 28" 900-2 711 mm 13" 331 mm Front View Side Main Connection Controller 13.25"...

  • Page 48: Pre-Filters

    Seafari Versatile 450 - 1800 4.3.3 PRE-FILTERS 4.3.5 BOOSTER PUMP Top View Top View 5" 8" 125 mm 205 mm Front View 14.68" 373mm Front View 15.90" 9.4" 404 mm 239 mm 16" 404 mm 4.3.4 GP HIGH PRESSURE PUMP (Standard) 4.3.6 RADIAL AXIAL HIGH PRESSURE PUMP (Optional) Top View...

  • Page 49: Charcoal Filter

    Seafari Versatile 450 - 1800 4.3.7 CHARCOAL FILTER 4.3.9 SEA STRAINER Top View Top View 5.28" 5.2" 134 mm 131 mm Front View 6.81" 173 mm Front View 8.3" 14.21" 211 mm 361 mm 8" 205 mm 4.3.8 FRESH WATER FLUSH 4.3.10 MULTI-MEDIA FILTER Top View Front View...

  • Page 50: Plankton Filter

    Seafari Versatile 450 - 1800 4.3.11 PLANKTON FILTER 4.3.13 COMMERCIAL PRE-FILTER / OIL WATER SEPARATOR Top View Top View 8.15" 207 mm 5.32" 135 mm Front View 7.75" 197 mm Front View 18.52" 470.5 mm 14.21" 361 mm 4.3.12 CLEAN AND RINSE PANEL Top View 2.26"...

  • Page 51: Component Installation

    Seafari Versatile 450 - 1800 COMPONENT INSTALLATION Inlet Thru Hull Fitting with Inlet Sea Cock Valve INSTALLATION CAUTIONS over tighten PVC fittings. DO NOT The Sea Cock Valve [2] must be fitted with 3/4" MNPT (Male National Pipe Taper, i.e. If threaded pipe fittings leak after American Standard Tapered Pipe Thread) at installation then remove the fitting, clean the Sea Cock Valve’s outlet.
  • Page 52 Seafari Versatile 450 - 1800 American Standard Tapered Pipe Thread) PVC [4] (optional) This Inlet Clean/Rinse Valve 90° elbow with a ¾" Hose Barb fitting. valve, when used in conjunction with the Outlet Clean/Rinse Valve [35], assists in Attach to the Thru-Hull fitting and align the rinsing and cleaning of the System. outlet of the fitting so that it points toward the Sea Strainer [3] inlet.
  • Page 53 Seafari Versatile 450 - 1800 the Booster Pump Below Water Level and [7] (optional) is supplied Multi Media Filter close to the Sea Strainer, if installed. pre-mounted to its own base. Mount the Multi Media Filter base onto a flat horizontal The Booster Pump may be mounted either surface and secure the base in place using horizontally or vertically.
  • Page 54 Seafari Versatile 450 - 1800 Allow minimum 4" below the bottom of the Using the supplied ¾” hose, connect the bowl for Pre-filter Element removal. Oil/Water Separator Inlet to the Standard or Commercial Pre-filter Outlet. Connect the Oil/Water Separator Outlet to the Tee one end of Pressure Pick Up to Outlet Gauge of Pre-filtration Unit High Pressure Pump Inlet.
  • Page 55 Seafari Versatile 450 - 1800 Figure 5b: Follow the labeling - NOT the molded arrows and lettering Page 4-15...
  • Page 56 Seafari Versatile 450 - 1800 [28 & 29] Low Pressure Pick Up Tee R.O. Membrane/Vessel Assy Remove all Shipping Tube Plugs from the Membrane Vessel Assembly and from the side To Standard Pre-filtration Outlet Gauge. of the System. To System Connect the Inlet High Pressure Hose from the Low-Pressure Gauge.
  • Page 57 Seafari Versatile 450 - 1800 [37] must have a ensure that the indent is “squeaky clean” Brine Thru Hull Fitting 1/2" MNPT nipple fitting inside the hull for and free of dust so that the double stick tape connection of the Brine Discharge Tee [36]. It attached to the Touch Pad properly adheres to must be above Sea Level. the indent surface.

  • Page 58: Uv Sterilizer Installation

    Seafari Versatile 450 - 1800 Screw the fitting into cylinder ports to finger UV STERILIZER INSTALLATION tight position to achieve desired alignment. The SP Series UV unit is shipped with the UV lamp, quartz sleeve, fittings, and O-rings and need to be Do not back-off fitting.
  • Page 59 Seafari Versatile 450 - 1800 Tighten the compression nut while making NOTE! To remove sure the nut does not contact the quartz sleeve. tube from fitting, first Adjust O-ring position as necessary. The remove the C-clamp compression nut should be snug and tight, not then push fitting over-torque.
  • Page 60 Seafari Versatile 450 - 1800 CAUTION! Prior to energizing the lamp, make sure there is no water leaking from the quartz sleeve compression nuts. Mounting the Unit Once the UV unit is assembled and tested successfully, it can be mounted onto its permanent operational location.

  • Page 61: System Commissioning

    SYSTEM COMMISSIONING Seafari Versatile 450 - 1800...
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  • Page 63: High Pressure Pump Preparation

    Seafari Versatile 450 - 1800 SYSTEM COMMISSIONING starting procedures, refer to Section 6 “System Start- Up & Shut Down” of this manual. Initial start-up procedure of a new HRO Systems Failure to follow these instructions exactly leads Seafari Versatile. to system failure, and causes damage to the Throughout this Manual, Numbers in [ brackets ] components.
  • Page 64 Seafari Versatile 450 - 1800 Horizon Seafari Versatile Series 450-1800 US GPD Reverse Osmosis Desalination System The “Cube” Contains: [32] High pressure Switch [34] Brine Flowmeter [41] Salinity Probe [42] Product Flowmeter [43] Diversion Valve Horizon Seafari Versatile Series 450-1800 US GPD Reverse Osmosis Desalination System with ALL Options...

  • Page 65: Initial Start-Up Procedure

    Seafari Versatile 450 - 1800 Close the Oil/Water Separator [17] Drain INITIAL START-UP PROCEDURE Valve, if installed. Ensure that all Tube Plugs and shipping caps have been removed prior to commissioning. 10. Close the air bleed valve located on top of the Failure to remove these caps could cause Commercial Pre-filter [15], if installed. damage to the system. 11.
  • Page 66 Seafari Versatile 450 - 1800 Press the “Booster Pump” switch, then the 21. Slowly adjust the Back Pressure Regulator “Start” switch, and finally the “Stop” switch. Valve [33] by turning clockwise to increase Ensure that the High Pressure Pump Electric the pressure to the proper setting (850 psi for Motor and the Booster Pump Electric Motor 35,000 ppm seawater). turned in the proper rotation.
  • Page 67 Seafari Versatile 450 - 1800 NOTICE TO COMMISSIONING OPERATOR The person commissioning the New Horizon Seafari system should, at this time, fill out the two INITIAL SYSTEM READINGS forms located on Pages 5-7 and 5-9. Retain in this Manual the form on page 5-6 for the owner and future operator’s reference. This information is valuable to the servicing technicians in providing technical support to the owner and future operators of the Horizon Seafari system.
  • Page 68 Seafari Versatile 450 - 1800 Horizon Seafari NEW SYSTEM INITIAL READINGS - KEEP THIS COPY IN THE OWNER’S MANUAL - Record the following information at the time of system shutdown. Maintain a log of the completed forms with the Systems Owner’s Manual for future reference and troubleshooting. This information should be given to the HRO Systems Technical Service Technician, when requesting assistance from HRO Systems.
  • Page 69 Seafari Versatile 450 - 1800 Horizon Seafari NEW SYSTEM INITIAL READINGS - THIS COPY IS FOR THE INSTALLER, DEALER, OR COMMISSIONER. - Record the following information at the time of system shutdown. Maintain a log of the completed forms with the Systems Owner’s Manual for future reference and troubleshooting.
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  • Page 71: System Start Up & Shutdown

    SYSTEM START UP & SHUT DOWN Seafari Versatile 450 - 1800...
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  • Page 73: Start Up Procedure

    Seafari Versatile 450 - 1800 SYSTEM START UP & SHUTDOWN press the “Booster Pump” switch and then the “Start” switch. START UP PROCEDURE If the System automatically shuts off after several seconds of operation, look at the Main Power Touch Pad to determine whether a fault has Enclosure occurred.
  • Page 74 Seafari Versatile 450 - 1800 motor Soft Start. Never start the system without the Back Pressure Regulator Valve [33] open fully. The reduced torque available to the motor is not sufficient to turn the high-pressure pump when the Back Pressure Regulator Valve is adjusted to 850 psi.
  • Page 75 Seafari Versatile 450 - 1800 : The System Illustrated in the 3 separate Fig 6a Fig. 6a: Horizon Seafari Versatile Series 450-1800 US GPD Reverse Osmosis Desalination System stages of Start Up Operation. The System is shown Shown during first 5 minutes of operation without pressure applied with Rinse/Clean Valves and Plankton Filter Optional Equipment.

  • Page 76: Shut Down Procedure

    Seafari Versatile 450 - 1800 SHUT DOWN PROCEDURE 6.2.2 SHUTDOWN SEQUENCE Open the Back Pressure Regulator Valve [33] fully. 6.2.1 SHUTDOWN CAUTIONS Momentarily depress the “Stop” switch on the Prior to system shutdown, it is strongly System’s front panel Touch Pad. recommended that the operator observe Check to make sure that both the Booster and compare the performance of the...
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  • Page 78 Seafari Versatile 450 - 1800 Horizon Seafari DAILY OPERATIONAL LOG RECORD KEEP THIS COPY IN THE OWNER’S MANUAL UNTOUCHED AS A MASTER FOR ADDITIONAL COPIES Record the following information at the time of system shutdown. Maintain a log of the completed forms with the Systems Owner’s Manual for future reference and troubleshooting.
  • Page 79 Seafari Versatile 450 - 1800 Horizon Seafari DAILY OPERATIONAL LOG RECORD KEEP THIS COPY IN THE OWNER’S MANUAL UNTOUCHED AS A MASTER FOR ADDITIONAL COPIES Record the following information at the time of system shutdown. Maintain a log of the completed forms with the Systems Owner’s Manual for future reference and troubleshooting.
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  • Page 81 SYSTEM TROUBLESHOOTING GUIDE Seafari Versatile 450 - 1800...
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  • Page 83: Troubleshooting

    Seafari Versatile 450 - 1800 TROUBLESHOOTING : After the last shutdown and NOTE after the system has sat for some time, Some system problems have possible causes located the debris clogging the particular filter in more than one subsystem, and are categorized element becomes loose and settles to the here according to the subsystem in which they are bottom of the filter bowl.
  • Page 84 Seafari Versatile 450 - 1800 voltage fluctuation caused by other auxiliary Product Water Flow Meter reading is either equipment pulling current exceeding the normal or low: permissible load on the Power Source. High Pressure Pump has a problem within There is a loose wire from the Power Source the manifold to the System or within the System Electronic Worn Seals are allowing internal...
  • Page 85 Seafari Versatile 450 - 1800 Brine Discharge Water Flow Meter reading is If the operating pressure of 850 psi produces a less than normal and the Product Water Flow Product Flow Meter reading below normal this Meter registers flow even with no operating indicates one or more of the following causes: pressure applied to the system: The system Feed Water is...
  • Page 86 Seafari Versatile 450 - 1800 has not been properly calculated. Refer The system pressure is below normal. Adjust it to Section 12. accordingly. The Feed Water Temperature is above High Pressure Gauge is defective 77° F/25 C and registering higher than the actual applied pressure.
  • Page 87 Seafari Versatile 450 - 1800 allowing internal by-passing and requires hours depending upon age and operating replacement. conditions. There is debris in the valve chamber(s) Pressure Transducers: causing one or more valve to remain open. The High Pressure High Pressure Transducer The Electric Motor RPM is low due to shuts the System down as the Transducer...
  • Page 88 Seafari Versatile 450 - 1800 Post Filtration Sub-System Product water leaks from Product Water Tubing when 3 Way Product Diversion Valve energizes to direct water to Post Filtration: There is a blockage in the product water line from the system. Locate the blockage Seafari Series POWER ON and correct it so that the Product Water...
  • Page 89 Seafari Versatile 450 - 1800 5. If low or no voltage present in the step 3 Valve. If the solenoid inside of the valve above, then check for proper operation of is functioning, a distinct click sound is the Booster Pump Contactor. To deactivate heard.
  • Page 90 Seafari Versatile 450 - 1800 above, then check for a proper operation When the FWF duration is properly set, of the High Pressure Pump Contactor. To the system automatically goes into the deactivate the contactor, press the “Stop” FWF mode to perform the operation every switch twice.
  • Page 91 Seafari Versatile 450 - 1800 The LED meter indicates the FWF duration 3-way solenoid valve in 2 minute increments and adjustable range U.V. Sterilizer is between 1 and 17 minutes. If R71 is set to less than 60 seconds (i.e. turned fully counter Printed Circuit Boards clockwise for 20 turns) then the FWF function Touch Pad...
  • Page 92 Seafari Versatile 450 - 1800 Page 7-10...
  • Page 93 Seafari Versatile 450 - 1800 Electrical Troubleshooting Diagram Page 7-11...
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  • Page 95 STORAGE AND CLEANING Seafari Versatile 450 - 1800...
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  • Page 97: Storage And Cleaning

    Seafari Versatile 450 - 1800 STORAGE AND CLEANING biological fouling occurs in the element if it is not stored properly. During short-term shutdowns the membrane R.O. MEMBRANE ELEMENT HANDLING & element must be rinsed as explained in SYSTEM STORAGE CAUTIONS the following pages.
  • Page 98 Seafari Versatile 450 - 1800 Once Through, Open-Loop Clean/Rinse Operation Horizon Seafari Versatile Series 450-1800 US GPD [36] Reverse Osmosis Desalination System The "Cube" Contains: [35] [32] High Press. Switch [19] [34] Brine Flowmeter [29] [41] Salinity Probe [31] [33]...
  • Page 99 Seafari Versatile 450 - 1800 Closed-Loop Clean/Rinse Operation Horizon Seafari Versatile Series 450-1800 US GPD Reverse Osmosis Desalination System The "Cube" Contains: [32] High Press. Switch [34] Brine Flowmeter [41] Salinity Probe [42] Product Flowmeter [43] ÊDiversion Valve Horizon Seafari Versatile Series 450-1800 US GPD Reverse Osmosis Desalination System with all Options The "Cube"...

  • Page 100: Short-Term Shutdown

    Seafari Versatile 450 - 1800 SHORT-TERM SHUTDOWN Apply 200 psi of pressure to the System by turning the Back Pressure Regulator A short-term shutdown is defined as a period of Clockwise. This allows the system to time in which the Horizon Seafari system is not produce a minimal amount of product water, utilized for two to fourteen days.

  • Page 101: Membrane Element Cleaning Procedure

    Seafari Versatile 450 - 1800 Position the Rinse/Clean Outlet Valve [35] also added to the final storage chemical to the Brine Discharge (normal operation) mixture to prevent the water in the position. system from freezing. Open the Back Pressure Regulating Valve [33] Position the Rinse/Clean Outlet Valve [35] to full open counter clockwise.

  • Page 102: Membrane Element Cleaning Cautions And Information

    Seafari Versatile 450 - 1800 Membrane Element and product water channel. If, The amount of fresh water required depends upon after 12 hours of continual operation, the system still which cleaning chemicals are used and the different experiences low production and or high salinity then Pre-filtration equipment installed.

  • Page 103: Membrane Element Cleaning Instructions

    Seafari Versatile 450 - 1800 , Cleaning Compound “# 2” is an acid Open the Back Pressure Regulating Valve [33] HRO CC-2 full open counter clockwise. cleaner designed to clean calcium carbonate and other mineral deposits from the R.O. Membrane Operate the system by pressing the Element.
  • Page 104 Seafari Versatile 450 - 1800 Refill the Rinse/Clean Tank [50] with non- chlorinated product water. Position the Rinse/Clean Outlet Valve [35] to the Clean/Rinse Tank [50] for Rinse Re- circulation. Press the “Start” switch to re-circulate the water from the Rinse/Clean Tank, through the system, and back into the Rinse/Clean Tank.
  • Page 105 MAINTENANCE AND REPAIR Seafari Versatile 450 - 1800...
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  • Page 107: Maintenance And Repair

    Seafari Versatile 450 - 1800 MAINTENANCE AND REPAIR OPERATORS PREVENTIVE MAINTENANCE Weekly or approximately every 50 hours of use, the Horizon Seafari system should be inspected as part of a preventive maintenance program. The following steps ensure that potential problems are resolved preventing major repairs.
  • Page 108 Seafari Versatile 450 - 1800 Horizon Seafari Versatile Series 450-1800 US GPD Reverse Osmosis Desalination System The “Cube” Contains: [32] High pressure Switch [34] Brine Flowmeter [41] Salinity Probe [42] Product Flowmeter [43] Diversion Valve Horizon Seafari Versatile Series 450-1800 US GPD...

  • Page 109: Operator Maintenance Timetable

    Seafari Versatile 450 - 1800 9.1.1 OPERATOR MAINTENANCE TIMETABLE required maintenance. The following maintenance timetable is an estimate of the time intervals at The frequency of required maintenance is dependent which maintenance may be required on the various on the regularity of usage, the condition of the intake systems components.

  • Page 110: Component Maintenance & Repair

    Seafari Versatile 450 - 1800 COMPONENT MAINTENANCE & REPAIR the end of the shaft. Tap into place evenly using a hollow piece of wood or plastic tool. [1]: Keep the Inlet Inlet Thru Hull Fitting Lubricate the shaft with light oil and slip the Thru Hull Fitting free and clear of debris and rotating portion of the seal over the shaft with marine growth.
  • Page 111 Seafari Versatile 450 - 1800 the “Booster Pump” switch. Allow this back PSI Differential with clean media washing to continue for 10 minutes. 5 psi @ 4.2 gpm • 4 psi @ 3.5 gpm • 3 psi @ 2.5 gpm After 10 minutes of back washing press the Filling plug “Stop”...
  • Page 112 Seafari Versatile 450 - 1800 assembly with product water and a cloth. TORQUE SPECIFICATIONS: Insert a new Oil/Water Separator Element Item Description Ft. Lbs of Torque (HRO OWSE) into the housing. Lubricate the Screw SHCS 18mm Long O-Ring with O-Ring lubricant, replace the lid, and replace the lid clamp hand tight.
  • Page 113 Seafari Versatile 450 - 1800 1) Remove the manifold bolts and cracks, or pitting). The surface must be locking washers absolutely smooth. 2) To separate the manifold from the 2) Remove the plunger retaining nut crankcase, grasp the manifold with both and stainless steel washer (Note: This hands and pull straight off.
  • Page 114 Seafari Versatile 450 - 1800 locker. Install the plunger retaining nut this Manual. For installation/replacement and torque to specification. of the Reverse Osmosis Membrane Element continue here. f. Manifold Installation : The Membrane Vessel Assemblies have a Tools required: 3/8" drive Ratchet; 5mm side port design.
  • Page 115 Seafari Versatile 450 - 1800 each Product Water O rings). Ensure that hand and shake downward to dislodge the R.O. Membrane Element. Do not drop the R.O. you have these O-Rings on hand prior Membrane onto a hard surface as the Product to opening the High Pressure Vessel.
  • Page 116 Seafari Versatile 450 - 1800 sealing tape to the threads. Screw the Product Charcoal Filter [44]: A sulfurous (rotten Port Nipple into the Product Port clockwise egg) smell from the product water requires until only 2 or 3 threads are exposed from the the replacement of the Charcoal Element.
  • Page 117 Seafari Versatile 450 - 1800 Safety Requirements Quartz Sleeve: Debris and other matter in the water will settle onto the quartz sleeve and The following safety requirements are mandatory. eventually block the ultraviolet rays from Failure to comply can cause injuries and/or penetrating into the water.
  • Page 118 Seafari Versatile 450 - 1800 1. Shut off all electrical power. Shut off the Analysis. The Post-UV Test must be performed in source of power at the main panel breaker accordance with standard testing methods. and use appropriate tag-out procedures to Verifying Lamp Operation prevent accidental power-up.
  • Page 119 Seafari Versatile 450 - 1800 Periodic Maintenance Table The table below represents the recommended Periodic Maintenance (PM) for the SP Series UV Unit. Description Init. Daily Ann. Other Quartz Sleeve Cleaning Quartz Sleeve Replacement* Operating Condition Unit Cleaning Leak Inspection UV Lamp Inspection UV Lamp Replacement-SP-1 4,400 hrs...
  • Page 120 Seafari Versatile 450 - 1800 This page is intentionally left blank Page 9-14...
  • Page 121 EXPLODED PARTS VIEW Seafari Versatile 450 - 1800...
  • Page 122 Seafari Versatile 450 - 1800 This page is intentionally left blank...

  • Page 123: Exploded Parts View

    Seafari Versatile 450 - 1800 EXPLODED PARTS VIEW 10.1 WHEN ORDERING When ordering Parts or Accessories from your local HRO Systems Dealer or from HRO Systems direct, you can save time and ensure that you receive the correct part by providing the following information: System System Style System Production...

  • Page 124: Available Tubes And Fittings

    Seafari Versatile 450 - 1800 10.2 AVAILABLE TUBES AND FITTINGS PART NO DESCRIPTION PART NO. DESCRIPTION 1. CONNECTOR MALE 3. ELBOW 90 MALE 0204090669 1/4 inch tube x 1/8 inch mnpt 0204020669 1/4 inch tube x 1/8 inch mnpt 0204090869 1/4 inch tube x 1/4 inch mnpt 0204020869 1/4 inch tube x 1/4 inch mnpt...
  • Page 125 Seafari Versatile 450 - 1800 AVAILABLE TUBE COMPRESSION FITTINGS CONTINUED PART NO. DESCRIPTION BRANCH TEE MALE 6. RUN TEE MALE 0204170669 1/4 inch tube x 1/8 inch mnpt 0204170869 1/4 inch tube x 1/4 inch mnpt 0204171769 3/8 inch tube x 1/4 inch mnpt 0204171869 3/8 inch tube x 3/8 inch mnpt 0204172469...
  • Page 126 Seafari Versatile 450 - 1800 TUBE COMPRESSION FITTINGS REPLACEMENT PARTS ITEM DESCRIPTION PART NO. FOR 1/4" O.D. TUBE NUT/SPACER/GRAB & O-RING 1/4" 0204-1/469 TUBE 1/4 BLACK 0312121969 FOR 3/8" O.D. TUBE NUT/SPACER/GRAB & O-RING 3/8" 0204-3/869 TUBE 3/8 BLACK 0312123569 FOR 1/2"...

  • Page 127: Installation Kit - Horizon Seafari B2001210001

    Seafari Versatile 450 - 1800 10.3 INSTALLATION KIT - HORIZON SEAFARI B2001210001 ITEM PART NO DESCRIPTION 0421051239 SEA STRAINER-3/4 BRONZE EACH 061172143016 SC HEX "A" 1/4 X 1 SS EACH 061100043000 WASHER FLAT OS 1/4"SS EACH 0312124269 TUBE 1/2 BLACK NO SUBSTITUTE FEET 0101012583 ELB90 1/2 FPT X 1/2 FPT PVC...

  • Page 128: Major Parts

    Seafari Versatile 450 - 1800 10.4 MAJOR PARTS SEA STRAINER ASSY COMMERCIAL H2006210002 ITEM PART NUMBER DESCRIPTION 0421051239 SEA STRAINER ASSY .75 BRONZE EACH 01120737DG ELBO90 MNPT X 3/4 BARB NYLON EACH 05181434AA HOSE CLAMP 3/4" SS EACH 061170628016 SC PHIL PAN "A" 10 X 1 SS EACH 065080028000 WASHER FLAT #10 NYLON...

  • Page 129: Booster Pump Motor Assy 1Ph Hp75 - B016080026

    Seafari Versatile 450 - 1800 BOOSTER PUMP MOTOR ASSY 1PH HP75 - B016080026 ITEM PART NUMBER DESCRIPTION 1205514772 BOOSTER PUMP HEAD HP75 SS EACH 1519081110 MOTOR .50 HP 110-230-50-60-1PH EACH 1920023632 STRAIN RELIEF 90 CG90-6250 EACH 063200066000 NUT LOCK 1/2" STEEL EACH 0112653700 ADAP 3/4 MPT X 3/4 BARB NYLON...

  • Page 130: Booster Pump Assy Motor Assy 3 Ph Hp75 - B016080027

    Seafari Versatile 450 - 1800 BOOSTER PUMP ASSY MOTOR ASSY 3 PH HP75 - B016080027 ITEM PART NUMBER DESCRIPTION 1520181110 MOTOR .50 HP 208-230-460-50-60 EACH 1205514772 BOOSTER PUMP HEAD HP75 SS EACH 01221514722-3 BOOSTER PUMP BRACKET EACH 01120737DG ELB90 MNPT X 3/4 BARB NYLON EACH 0112653700 ADAP 3/4 MPT X 3/4 BARB NYLON...
  • Page 131 Seafari Versatile 450 - 1800 This page is intentionally left blank Page 10-9...
  • Page 132 Seafari Versatile 450 - 1800 PRE-FILTRATION CARTRIDGE FILTER ELEMENT WARNING: Do not use third party Pre-filtration Elements (Plankton Filter Elements, Prefilter Elements, Commercial Prefilter Elements, or Oil/Water Separator Elements). Use only HRO Systems supplied Pre-filtration Elements. Third party pre-filtration elements on the market do not properly fit into the HRO Systems Filter Housings, the seams fall apart, and they will allow by-pass resulting in EXTENSIVE AND EXPENSIVE DAMAGE TO THE HIGH PRESSURE PUMP AS WELL AS PREMATURE FOULING OF THE R.O.

  • Page 133: Media Filter Assy -4 Hs/Aw/Uw B071080002

    Seafari Versatile 450 - 1800 MEDIA FILTER ASSY -4 HS/AW/UW B071080002 PART NUMBER DESCRIPTION 0708040468-1 MEDIA FILTER HOUSING 818 ALMOND 20200404010 BRACKET ""L"" MOUNTING FEET 20200325000 SKID MEDIA FILTER AS>7/97 061100043000 WASHER FLAT OS 1/4"SS 061060045000 NUT HEX 1/4-20 W/INSERT SS 05180851CC GAUGE BRACKET CBM SS 0204010869...
  • Page 134 Seafari Versatile 450 - 1800 MEDIA SAND #A1000 25 POUNDS MEDIA GARNE 8-12 17 POUNDS Page 10-12...

  • Page 135: Multi Media Filter Plumbing Assy B075000001

    Seafari Versatile 450 - 1800 MULTI MEDIA FILTER PLUMBING ASSY B075000001 ITEM PART NUMBER DESCRIPTION 05180851CC GAUGE BRACKET CBM SS 0101693783 UNION .75 SL x .75 SL PVC 0101673783 UNION .75 FNPT x .75 FNPT PVC 14011317AR VALVE 3-WAY BALL .75 SL 0101652683 ADAP 1/2 MPT X 3/4 BARB PVC 0204020869...

  • Page 136: Plankton Filter Assy-Single B008800001

    Seafari Versatile 450 - 1800 PLANKTON FILTER ASSY-SINGLE B008800001 ITEM PART NUMBER DESCRIPTION 05181434AA HOSE CLAMP 3/4" SS 0805823578 ELEMENT PLANKTON 0101073783 ELB90 3/4 MNPT X 3/4 BARB PVC 20200402102 SINGLE FILTER BRACKET 0713020473 FILTER HOUSING-LID 3/4 X 10 ASM 061172143016 SC HEX "A"...

  • Page 137: Plankton Filter Assy-Double B008800002

    Seafari Versatile 450 - 1800 PLANKTON FILTER ASSY-DOUBLE B008800002 ITEM PART NUMBER DESCRIPTION 0713020473 FILTER HOUSING/LID 3/4 X 10 01013737CL NIPPLE 3/4 NPT X CLOSE PVC "S 0101423783 TEE 3/4 FT x 3/4 FT x 3/4 FT P 0101653783 ADAP 3/4 MPT X 3/4 BARB PVC 0101013783 ELB90 3/4 FPT X 3/4 FPT PVC 0101073783...

  • Page 138: Prefilter Assy W/Gauge Horizon Seafari H2108200002

    Seafari Versatile 450 - 1800 PREFILTER ASSY W/GAUGE HORIZON SEAFARI H2108200002 ITEM NO. PART NUMBER DESCRIPTION H31740040001 BRACKET DELUXE DUAL PREFILTER 0713020873 FILTER HOUSING .50 X 10 10181522CC GAUGE -30-0-70 CBM.NPT 5333220901 MANIFOLD LP AW 170 05180851CC BRACKET,GAUGE,CBM,SS 0801060157 ELEMENT PREFILTER 10-05 0801130257 ELEMENT PREFILTER 10-25 2317100200...
  • Page 139 Seafari Versatile 450 - 1800 Page 10-17...

  • Page 140: Charcoal Filter Assy Horizon Seafari H2521210001

    Seafari Versatile 450 - 1800 CHARCOAL FILTER ASSY HORIZON SEAFARI H2521210001 ITEM NO. PART NUMBER DESCRIPTION 0713020573 FILTER HOUSING/LID 3/8 X 10 0803004773 ELEMENT CHARCOAL 10" 0204021869 ELB90 3/8 TUBE X 3/8 MPT PLASTIC 20200402102 BRACKET SINGLE FILTER 061170628016 SC PHIL PAN "A" 10 X 1 SS 065080028000 WASHER FLAT #10 NYLON 061172143016...
  • Page 141 Seafari Versatile 450 - 1800 Page 10-19...

  • Page 142: Commercial Prefilter Assy 32.5 Sq Ft Hro Hs B109120002

    Seafari Versatile 450 - 1800 COMMERCIAL PREFILTER ASSY 32.5 SQ FT HRO HS B109120002 ITEM PART NUMBER DESCRIPTION 0801063357 ELEMENT CPFE 5 MIC 32.5 SQFT 05181434AA HOSE CLAMP 3/4" SS 061172143016 SC HEX "A" 1/4 X 1 SS 061100043000 WASHER FLAT OS 1/4"SS 0204020100 ELB90 1/4 TUBE JG X 1/4 MNPT 0204990300...

  • Page 143: Oil Water Separator 32.5 Sq Ft Horizon Seafari B111800006

    Seafari Versatile 450 - 1800 OIL WATER SEPARATOR 32.5 SQ FT HORIZON SEAFARI B111800006 ITEM PART NUMBER DESCRIPTION 08020723KD ELEMENT OWSE 32.5 SQFT 07620310WA FILTER HOUSING 32.5 SQFT 5333220901 MANIFOLD LP AW 170 2317100200 TRANSDUCER 0-200 PSI .437 SAE 14015506AR-02 VALVE BALL .25 FTx MT 0112653700 ADAP .75 MPT X.75 BARB NYLON...

  • Page 144: Hp Pump/Motor Plgr Versatile 110/220/50/60/1Ph - B2151410003

    Seafari Versatile 450 - 1800 HP PUMP/MOTOR PLGR VERSATILE 110/220/50/60/1PH - B2151410003 (Standard) ITEM PART NUMBER DESCRIPTION QTY. 15AC062412 MOTOR 2.5 HP 50/60 110/220 061142157016 BOLT HEX 3/8-16 X 1 SS 061080056000 WASHER FLAT 3/8" SS 061142150016 BOLT HEX 5/16-18 X 1 SS 061060050000 NUT HEX 5/16-18 W/INSERT SS 061100049000...

  • Page 145: Hp Pump/Motor Plgr Hro Versatile 220/60/3Ph - B2151410004

    Seafari Versatile 450 - 1800 HP PUMP/MOTOR PLGR HRO VERSATILE 220/60/3PH - B2151410004 (Standard) ITEM PART NUMBER DESCRIPTION QTY. 061142157016 BOLT HEX 3/8-16 X 1 SS 061080056000 WASHER FLAT 3/8" SS 061142150016 BOLT HEX 5/16-18 X 1 SS 061060050000 NUT HEX 5/16-18 W/INSERT SS 061100049000 WASHER FLAT OS 5/16"...

  • Page 146: Hp Pump/Motor Plgr Hro Versatile 220/380/50/3 - B2151410005

    Seafari Versatile 450 - 1800 HP PUMP/MOTOR PLGR HRO VERSATILE 220/380/50/3 - B2151410005 (Standard) ITEM PART NUMBER DESCRIPTION QTY. 15AF241012 MOTOR 3 HP 220/380 -50/3PH 12180512CO HP PUMP-GP 4.2 GPM SS LEFTHAND 061142157016 HEX BOLT 3/8-16 X 1 SS 061080056000 WASHER FLAT 3/8"...
  • Page 147 Seafari Versatile 450 - 1800 This page is intentionally left blank Page 10-25...

  • Page 148: Hp Pump Assy-12180513Co (Standard)

    Seafari Versatile 450 - 1800 HP PUMP ASSY-12180513CO (Standard) ITEM PART NUMBER DESCRIPTION 1-52 12180511CO Pump HP 3.0 GPM SS Left (complete high pressure pump) 12180512CO Pump HP 4.2 GPM SS Left (complete high pressure pump) 1-29 12180511CO-CCAL Crank Case Stuffed HP 3.0 GPM SS Left 12180512CO-CCAL Crank Case Stuffed HP 4.2 GPM SS Left 30-52...
  • Page 149 Seafari Versatile 450 - 1800 HP Pump Assy - Cont. ITEM PART NUMBER DESCRIPTION 12180510CO-44 O-ring Valve Plug 12180510CO-46 Washer, Ribbed Lock 12180510CO-47 Screw SHCSM5 x 25mm Long 12180510CO-48 Screw SHCSM5 x 35mm Long 12180513CO-51 Valve Cap 12180510CO-52 Valve Assembly 2.3 through 4.2 GPM B647800003 Pump Oil 16oz REPAIR KITS:...

  • Page 150: Hp Pump / Motor Assy App 110/220/50/60 1Ph - B2151410001

    Seafari Versatile 450 - 1800 HP PUMP / MOTOR ASSY APP 110/220/50/60 1PH - B2151410001 (Optional) ITEM PART NUMBER DESCRIPTION QTY. 15AE261912 MOTOR 3/2.5 HP 115/230 1PH 12572405DS HPRA PUMP 4.37 GPM (CP) 1317021869 ELB90 - 6 FLARE X 3/4 UNF SS 12207602RW COUPLER TX1 AQM2 061120091000...

  • Page 151: Hp Pump / Motor Assy App 220/380/5/6 3Ph - B2151410002

    Seafari Versatile 450 - 1800 HP PUMP / MOTOR ASSY APP 220/380/5/6 3PH - B2151410002 (Optional) ITEM PART NUMBER DESCRIPTION QTY. 15AF271910 MOTOR 3/2.5 HP 3 PH AQM 50/6 12572405DS HPRA PUMP 4.37 GPM (CP) 1317021869 ELB90 - 6 FLARE X 3/4 UNF SS 12207602RW COUPLER TX1 AQM2 061120091000...

  • Page 152: Hp Hose Assembly

    Seafari Versatile 450 - 1800 HP HOSE ASSEMBLY PART NUMBER DESCRIPTION 2432160669 HOSE HP - 6P 1317481969 SWIVEL FITTING - 6 SSP Page 10-30...

  • Page 153: Membrane Rack 450-1 Std With Membrane - H2221410001

    Seafari Versatile 450 - 1800 MEMBRANE RACK 450-1 STD WITH MEMBRANE - H2221410001 ITEM PART NUMBER DESCRIPTION 2408132500 VESSEL HIGH PRESSURE 450 GPD 2724011233 MEMBRANE 450 GPD W-SEAL 0520210600 RETAINER PORT MVA AW 2614014900 O-RING 230 BRINE 3" END PLUG 2614010100 O-RING 116 PRODUCT 0101370815...

  • Page 154: Membrane Rack 700-1 Std With Membrane - H2221410002

    Seafari Versatile 450 - 1800 MEMBRANE RACK 700-1 STD WITH MEMBRANE - H2221410002 ITEM PART NUMBER DESCRIPTION 2408132500-01 VESSEL HIGH PRESSURE 700GPD 2724011333 MEMBRANE 700GPD W-SEAL 0520210600 RETAINER PORT MVA AW 2614014900 O-RING 230 BRINE 3" END PLUG 2614010100 O-RING 116 PRODUCT 0101370815 NIPPLE 1/4 NPT X 1 1/2 PVC 2453512400...

  • Page 155: Membrane Rack 900-1 Std With Membrane - H2221410003

    Seafari Versatile 450 - 1800 MEMBRANE RACK 900-1 STD WITH MEMBRANE - H2221410003 ITEM PART NUMBER DESCRIPTION 2408132500-02 VESSEL HIGH PRESSURE 900GPD 2724011433 MEMBRANE 900GPD W-SEAL 0520210600 RETAINER PORT MVA AW 2614014900 O-RING 230 BRINE 3" END PLUG 2614010100 O-RING 116 PRODUCT 0101370815 NIPPLE 1/4 NPT X 1 1/2 PVC 2453512400...

  • Page 156: Membrane Rack 900-2 Std With Membranes - H2221410004

    Seafari Versatile 450 - 1800 MEMBRANE RACK 900-2 STD WITH MEMBRANES - H2221410004 ITEM PART NUMBER DESCRIPTION 2408132500 VESSEL HIGH PRESSURE 450GPD 2724011233 MEMBRANE 450 GPD W-SEAL 0520210600 RETAINER PORT MVA AW 2614014900 O-RING 230 BRINE 3" END PLUG 2614010100 O-RING 116 PRODUCT 0101370815 NIPPLE 1/4 NPT X 1 1/2 PVC...

  • Page 157: Membrane Rack 1400-2 Std With Membranes - H2221410005

    Seafari Versatile 450 - 1800 MEMBRANE RACK 1400-2 STD WITH MEMBRANES - H2221410005 ITEM PART NUMBER DESCRIPTION 2408132500-01 VESSEL HIGH PRESSURE 700GPD 2724011333 MEMBRANE 700GPD W-SEAL 0520210600 RETAINER PORT MVA AW 2614014900 O-RING 230 BRINE 3" END PLUG 2614010100 O-RING 116 PRODUCT 0101370815 NIPPLE 1/4 NPT X 1 1/2 PVC 2453512400...

  • Page 158: Membrane Rack 1800-2 Std With Membranes - H2221410006

    Seafari Versatile 450 - 1800 MEMBRANE RACK 1800-2 STD WITH MEMBRANES - H2221410006 ITEM PART NUMBER DESCRIPTION 2408132500-02 VESSEL HIGH PRESSURE 900GPD 2724011433 MEMBRANE 900 GPD AW W/SEAL 0520210600 RETAINER PORT MVA AW 2614014900 O-RING 230 BRINE 3" END PLUG 2614010100 O-RING 116 PRODUCT 0101370815...
  • Page 159 Seafari Versatile 450 - 1800 CONTROL MANIFOLD ASSEMBLY HRO,W-TRANSDUCER - EXPLODED H22502210004 ITEM NO. PART NUMBER DESCRIPTION QTY. 0117410800 FHP NIPPLE 0.25 MPT 0520210600 RETAINER PORT MVA H31740042110 BRACKET CONNECTION MANIFOLD RM H31740082108 GAUGE & SWITCH COVER HRO 0204011869 ELBOW,PP,3/8 ODx3/8 FT 0204120869 FITTING, PP, 1/2"OD X 1/2FT 10181522CC...
  • Page 160 Seafari Versatile 450 - 1800 Page 10-38...
  • Page 161 Seafari Versatile 450 - 1800 CONTROL MANIFOLD ASSEMBLY HRO,W-TRANSDUCER- EXPLODED H22502210005 ITEM NO. PART NUMBER DESCRIPTION QTY. 0117410800 HP NIPPLE 0.25 MPT 0520210600 RETAINER PORT MVA H31740082108 GAUGE & SWITCH COVER HRO 0204011869 ELBOW,PP,3/8 ODx3/8 FT 0204120869 FITTING, PP, 1/2"OD X 1/2FT 10181522CC GAUGE -30-0-70 CBM.NPT 2317100200-1...
  • Page 162 Seafari Versatile 450 - 1800 Page 10-40...
  • Page 163 Seafari Versatile 450 - 1800 MAIN,ENCLOSURE, HORIZON SEAFARI, 1 PHASE - EXPLODED H2600210003 ITEM NO. PART NUMBER DESCRIPTION QTY. H619110003 CHASSIS CONTROLLER SEAFARI VERS, 1 PHASE 31312282CH ENCLOUSRE CONNECTION, HORIZON SEAFARI, REAR 31809001RS LID,CONTROLLER,LCD,9.27 IN X 11.27 IN 3131561602 OVERLAY, TOUCH PAD (HRO) 1904019243 STRAIN RELIEF 1834 1904011800...
  • Page 164 Seafari Versatile 450 - 1800 MAIN,ENCLOSURE, HORIZON SEAFARI, 3 PHASE - EXPLODED H2600210004 ITEM NO. PART NUMBER DESCRIPTION QTY. H619110004 CHASSIS CONTROLLER SEAFARI VERS, 3 PHASE 31312282CH ENCLOUSRE CONNECTION, HORIZON SEAFARI, REAR 31809001RS LID,CONTROLLER,LCD,9.27 IN X 11.27 IN 3131561602 OVERLAY, TOUCH PAD (HRO) 1904019243 STRAIN RELIEF 1834 1904011800...
  • Page 165 Seafari Versatile 450 - 1800 PREFILTRATION CARTRIDGE FILTER ELEMENT WARNING: Do not use third party Prefiltration Elements (Plankton Filter Elements, Prefilter Elements, Commercial Prefilter Elements, or Oil/Water Separator Elements). Use only HRO Systems supplied Prefiltration Elements. Third party prefiltration elements on the market do not properly fit into the HRO Systems Filter Housings, the seams fall apart, and they will allow by-pass resulting in EXTENSIVE AND EXPENSIVE DAMAGE TO THE HIGH PRESSURE PUMP AS WELL AS PREMATURE FOULING OF THE R.O.

  • Page 166: Ph Neutralizer Assy -10" H593001001A

    Seafari Versatile 450 - 1800 PH NEUTRALIZER ASSY -10" H593001001A ITEM NO. PART NUMBER DESCRIPTION QTY. 0713020573 FILTER HOUSING/LID 3/8 X 10 08251950AS ELEMENT PH 9 3/4" 0204021869 ELB90 3/8 TUBE X 3/8 MPT PLASTIC 20200402102 BRACKET SINGLE FILTER 061100043000 WASHER FLAT OS 1/4"SS 061170628016 SC PHIL PAN "A"...
  • Page 167 Seafari Versatile 450 - 1800 This page is intentionally left blank Page 10-45...

  • Page 168: Fresh Water Flush (.50 Inch) B598000008

    Seafari Versatile 450 - 1800 FRESH WATER FLUSH (.50 INCH) B598000008 ITEM PART NUMBER DESCRIPTION 0713020873 FILTER HOUSING 1/2" X 10 EACH 0803004773 CHARCOAL FILTER 10 IN EACH 14172105AT VALVE CHECK .25 MNPT SS EACH 0204091769 CONN 3/8 TUBE X 1/4 MPT PLASTIC EACH 1401095998 VALVE SOLENOID 12VDC AED/CSFE...
  • Page 169 Seafari Versatile 450 - 1800 FRESH WATER FLUSH (.50 INCH) B598000008 - Illustration Page 10-47...

  • Page 170: Uv Sterilizer 12Vdc 2Gpm B5262000Cv

    Seafari Versatile 450 - 1800 UV STERILIZER 12VDC 2GPM B5262000CV Item No. Part No. DESCRIPTION 20010418002A VALVE BRACKET CLEAN/RINSE KIT 20010418001A BRACKET MOUNT SADDLE UV-AW TOP 40000306CV UV STERILIZER 2 GPM 12VDC 40000100CV UV LAMP 2 GPM 2614019000 O-RING 212 QUARTZ SLEEVE 0204091869 CONN 3/8 TUBE X 3/8 MPT PLASTIC 0204021769...
  • Page 171 Seafari Versatile 450 - 1800 SOFTSTART,230V,50-60HZ,SURESTART - EXPLODED B596800014 ITEM NO. PART NUMBER DESCRIPTION QTY. 3131232000 CHASSIS PLATE,SOFTSTART,AL 3120220600 ENCLOSURE,SOFTSTART,POLYCARBON 3131114002 SOFTSTART, 230V, 1PH, 3HP, SURESTART 061160620005 SC PHIL PAN #6-32 x 0.25 SPECIAL 061160620020 SC PHIL PAN 6-32 X 1 1/4 SS 1904010343 STRAIN RELIEF 3223 .75 GREY 3131160500...
  • Page 172 Seafari Versatile 450 - 1800 SOFTSTART,115V,50-60HZ,SURESTART - EXPLODED B596800015 ITEM NO. PART NUMBER DESCRIPTION QTY. 3131232000 CHASSIS PLATE,SOFTSTART,AL 3120220600 ENCLOSURE,SOFTSTART,POLYCARBON 3131114001 SOFTSTART, 115V, 1PH, 3HP, SURESTART 061160620005 SC PHIL PAN #6-32 x 0.25 SPECIAL 061160620020 SC PHIL PAN 6-32 X 1 1/4 SS 1904010343 STRAIN RELIEF 3223 .75 GREY 3131160500...

  • Page 173: Remote Assy Hro Sf/Se/170Sf H2606210005

    Seafari Versatile 450 - 1800 REMOTE ASSY HRO SF/SE/170SF H2606210005 ITEM PART NUMBER DESCRIPTION 31315609WE TOUCH PAD REMOTE HORIZON SEAFA 3131100900 EZ PLUG RJ45 4900283104 CABLE MULTIST 8 CON WHT Page 10-51...
  • Page 174 ELECTRICAL INFORMATION Seafari Versatile 450 - 1800...
  • Page 175 Seafari Versatile 450 - 1800 This page is intentionally left blank...

  • Page 176: Electrical Information

    Seafari Versatile 450 - 1800 ELECTRICAL INFORMATION 11.1 ELECTRICAL REQUIREMENTS 11.1.2 AC INDUCTION MOTORS The Electric Motors within the Horizon Seafari systems start in series with time delay between each After unpacking, check for damage. Be sure that the motor starting. First, the Booster Pump starts, then shaft rotates freely.

  • Page 177: Recommended Circuit Breaker

    Seafari Versatile 450 - 1800 11.1.3 RECOMMENDED CIRCUIT BREAKER 11.1.6 WIRING CONNECTIONS Refer to each individual Electrical Motor, which CIRCUIT include attached name plate with wiring diagram or PHASE VOLTAGE BREAKER SIZE separate wiring diagram plate, decal or label. 115 VAC Single 30 Amperes 230 VAC...

  • Page 178: Wiring Diagrams

    Seafari Versatile 450 - 1800 11.2 WIRING DIAGRAMS WARNING : ELECTRICAL SHOCK HAZARD. A Volt / Ohm Meter will be necessary. The following installation procedures expose the installer to High Voltage and electrical shock hazard. Only attempt this if you are a qualified electrician and only if surrounding conditions are safe.
  • Page 179 Seafari Versatile 450 - 1800 HROSystems Horizon Seafari Appendix A System Wiring Information and Diagrams HORIZON Seafari Self-Contained Booster Pump & High Pressure Pump Three Phase, 60 Hz HIGH PRESSURE PUMP MOTOR HIGH PRESSURE PUMP MOTOR WINDING NUMBER: CD0005 WINDING NUMBER: CD0005 SPEC NUMBER: J M3460-SPW SPEC NUMBER: 35A012Y334G2 .5 HORSE POWER...
  • Page 180 Seafari Versatile 450 - 1800 HROSystems Horizon Seafari Self Contained and Modular Style HORIZON Seafari Modular Booster Pump & High Pressure Pump Single Phase 50/ 60 HZ HIGH PRESSURE PUMP MOTOR WIRING HIGH PRESSURE PUMP MOTOR WINDING NUMBER: CD0615A01 SPEC NUMBER: 35M821T427G1 2.1 HORSE POWER 50/ 60 Hz SINGLEPHASE, LINE LINE...
  • Page 181 Seafari Versatile 450 - 1800 HROSystems Horizon Seafari Appendix A System Wiring Information and Diagrams HORIZON Seafari Modular Booster Pump and High Pressure Pump Three-Phase, 50 HZ High Pressure Pump Booster Pump Wiring Wiring BOOSTER PUMP MOTOR HIGH PRESSURE PUM P MOTOR WINDING NUMBER: CD0005 WINDING NUMBER: CD0022 SPEC NUMBER: J M3460-SPW...
  • Page 182 Seafari Versatile 450 - 1800 HROSystems Horizon Seafari Self Contained and Modular Style HORIZON Seafari Modular Booster Pump & High Pressure Pump Three Phase, 60 Hz BOOSTER PUMP MOTOR HIGH PRESSURE PUMP MOTOR WINDING NUMBER: CD0005 WINDING NUMBER: CD0005 SPEC NUMBER: J M3460-SPW SPEC NUMBER: 35A012Y334G2 .5 HORSE POWER 3 HORSE POWER...
  • Page 183 Seafari Versatile 450 - 1800 HROSystems Horizon Seafari Appendix A System Wiring Information and Diagrams HORIZON Seafari Self-Contained Booster Pump & High Pressure Pump Single Phase 50/ 60 HZ HIGH PRESSURE PUMP MOTOR WIRING HIGH PRESSURE PUMP MOTOR WINDING NUMBER: CD0615A01 SPEC NUMBER: 35M821T427G1 2.1 HORSE POWER 50/ 60 Hz SINGLE PHASE, 110-115 / 220-230 VAC...
  • Page 184 Seafari Versatile 450 - 1800 HROSystems Horizon Seafari Self Contained and Modular Style HORIZON Seafari Self-Contained Booster Pump & High Pressure Pump Three-Phase 50 HZ Booster Pump, High Pressure Pump, Wiring Wiring BOOSTER PUMP MOTOR WINDING NUMBER: CD0005 WINDING NUMBER: CD0022 SPEC NUMBER: J M3460-SPW SPECIFICATIONS: .5 HORSE POWER...
  • Page 185 Seafari Versatile 450 - 1800 This page is intentionally left blank...

  • Page 186: Conversion Charts

    CONVERSION CHARTS Seafari Versatile 450 - 1800...
  • Page 187 Seafari Versatile 450 - 1800 This page is intentionally left blank...
  • Page 188 Seafari Versatile 450 - 1800 CONVERSION CHARTS HROSystems Horizon Seafari Appendix B Conversion Charts MICRON / INCH / MESH COMPARISON MEASUREMENTS MICRON INCH INCH MESH (opening) .00003937 .0070 .00019685 .0075 .00039370 .0075 .00059055 .0078 .00078740 .011 .00098425 .013 .00118110 .018 .00157480 .026 .00196850...
  • Page 189 Seafari Versatile 450 - 1800 HROSystems Horizon Seafari Self Contained and Modular Style 12.3 TEMPURATURE EFFECT COMPARISON CHART TEMPERATURE EFFECT COMPARISON CHART (At 850 psi & 35,000 ppm feedwater TDS conditions) The Temperature Effect Chart on this page illustrates the loss or gain of productivity across the R.O. Membrane. To determine what normal (in spec.) flow of the system is at 77°...
  • Page 190 Seafari Versatile 450 - 1800 12.4 SEA WATER TEMPURATURE & PRESSURE EFFECTS CHART SEAWATER TEMPERATURE & PRESSURE EFFECTS CHART (Do not use this chart for Brackish water systems & applications) As the seawater temperature increases, the Horizon Seafari system pressure must be adjusted so that the system achieves no greater than 100% of rated product water flow.
  • Page 191 Seafari Versatile 450 - 1800 HROSystems Horizon Seafari Self Contained and Modular Style 12.5 SALINITY EFFECTS CHART APPENDIX B.4 Page 12-4...
  • Page 192 Seafari Versatile 450 - 1800 HROSystems Horizon Seafari Appendix B Conversion Charts WATER COMPARISON CHART 12.6 WATER COMPARISON CHART GALLONS / VOLUME / WEIGHT U.S. CUBIC CUBIC CUBIC GALLON FEET YARD METER SHORT METRIC .005 .004 .004 .004 .025 .019 .021 .019 1.34...
  • Page 193 Seafari Versatile 450 - 1800 HROSystems Horizon Seafari Self Contained and Modular Style PPM CONVERSION CHART 12.7 PPM CONVERSION CHART SPECIFIC SPECIFIC DISSOLVED CONDUCTANCE RESISTANCE SOLIDS RESISTANCE* IN MICROMHOS IN OHMS P.P.M. MHOS OHMS P.P.M. .0385 26,000,000 NONE 250.0 4,000 .0556 18,000,000 .02777...
  • Page 194 Seafari Versatile 450 - 1800 HROSystems Horizon Seafari Appendix B Conversion Charts PRESSURE 12.8 PRESSURE Kg/cm “Hg atmosphere 0.0704 2.036 0.0689 6.895 0.0681 14.22 28.96 0.981 98.07 0.968 0.4912 0.0345 0.0339 3.386 0.03342 14.504 1.02 29.53 0.987 0.14504 0.0102 0.295 0.01 0.00987 14.7...
  • Page 195 Seafari Versatile 450 - 1800 This page is intentionally left blank Page 12-8...
  • Page 197 Certificate Number: 06-HS159834B-2-PDA Confirmation of Product Type Approval 04/AUG/2011 Please refer to the "Service Restrictions" shown below to determine if Unit Certification is required for this product. This is to certify that, pursuant to the Rules of the American Bureau of Shipping (ABS), the manufacturer of the below listed product held a valid Manufacturing Assessment (MA) with expiration date of 19/MAY/2014.
  • Page 198 Certificate Number: 06-HS159834B-2-PDA ABS Rules: 2010 Steel Vessels Rules 1-1-4/7.7, 1-1-Appendix 3, 4-6-2/5.7 National Standards: International Standards: Government Authority: EUMED: Others: None. Model Certificate Model Certificate No Issue Date Expiry Date 06-HS159834B-2-PDA 03/AUG/2011 22/NOV/2015 ABS Programs ABS has used due diligence in the preparation of this certificate and it represents the information on the product in the ABS Records as of the date and time the certificate was printed.
  • Page 206 Horizon Seafari - Electrical Wiring Diagram Single Phase Controller Sheet F-i...
  • Page 207 Horizon Seafari - Electrical Wiring Diagram Three Phase Controller...
  • Page 209 Horizon Reverse Osmosis 2630 E. El Presidio Street Carson, CA 90810 sales@hrosystems.com www.hrosystems.com Manual PN B651240002...

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