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Safety Relay MINOS SD1E H. Zander GmbH & Co. KG Am Gut Wolf 15 52070 Aachen, Germany info@zander-aachen.de www.zander-aachen.de Version: K11 E61-347-00 Engl. Translation of the original document Subject to technical modifications, no responsibility is accepted for the accuracy of this information.
Safety Relay MINOS SD1E 1. Scope This document is valid for the following safety modules: • who are familiar with proper handling of the MINOS SD1E (Order-No.: 472841) safety components • who are familiar with the applicable EMC and ESD regulations 2.
Safety Relay MINOS SD1E 4. Appropriate use MINOS SD1E is a safety emergency stop relay for monitoring e.g. emergency stop Appropriate use also includes compliance buttons, safety doors and light curtains. The with: modules are also certified for operation in...
Safety Relay MINOS SD1E 5. Disclaimer and warranty If the above mentioned conditions for appro- This means that the connected load is priate use are not complied with or if the switched off as soon as a request from con-...
Safety Relay MINOS SD1E 6. Features 7. Function • Config-Switches S1 and S2: Use up to PL e, Cat. 4, SILCL 3 At the back of the device are two slide- • Certified for operation in switches (S1 and S2) to configure the SD1E.
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Safety Relay MINOS SD1E Safe relay contact 13-14: Considering the start behaviour, the safe relay contact switches on at the time the safety circuit closes. Opening the safety circuit results in an immediate shutdown (safe condition). Fig. 1 Configurationtable SD1E...
Safety Relay MINOS SD1E 8. Application examples Application example 1: Application example 2: SD1E for two-channel emergency-stop SD1E for single-channel emergency stop monitoring with short circuit monitoring and monitoring with automatic start up to monitored manual start up to PL e / SIL 3.
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Safety Relay MINOS SD1E Application example 3: Application example 4: SD1E for two-channel monitoring of a non- SD1E for dual channel safety door monitoring contact safety switch with short circuit moni- with manual start up to PL e / SIL 3.
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Safety Relay MINOS SD1E Application example 5: Legend for all application examples: SD1E for two-channel monitoring of an E-Stop: Emergency stop button OSSD-Output, e.g. light curtain/grid and Start: Start button automatic start up to PL e / SIL 3 (cross : Positively driven contactors;...
Safety Relay MINOS SD1E 9. Mounting 10. Electrical connection • The device has to be installed in a cabinet Wiring and Config-Setting via the Config- having minimum protection class of IP54: Switches should only be carried out while • the voltage supply is switched off Mount on a 35 mm mounting rail as per •...
Safety Relay MINOS SD1E 4. Wiring the power supply ATTENTION!I Connect the power supply to the terminals A1 and A2 (see chapter 15 “Wiring / Applications If automatic start is configured, the - Power supply “). safe contact 13-14 immediately closes when the safety circuit is closing.
Safety Relay MINOS SD1E 12. Checks and maintenance The following checks are regularly required to ATTENTION: ensure proper and continuous functioning: • Proper operation is no longer Check the switching function guaranteed if the device is dam- • Check for signs of manipulation and safety aged, e.g.
Safety Relay MINOS SD1E 13. Proof-Test To check the correct function of the device within the framework of a proof test, the following steps must be carried out: • Demand the safety function by opening the safety circuit. Check that the relay contact (13-14) opened by activation of the safety function.
Safety Relay MINOS SD1E 14. Terminal assignment and LED display Power supply + DC 24 V Power Supply 0 V S21: Control line start Control line safety circuit 1 SD1E: Variant label Label - Upper terminal block Label - Lower terminal block...
Safety Relay MINOS SD1E 15. Wiring / Applications Safety circuit Dual-channel emergency stop or safety door Depending on application or result of the risk monitoring with short circuit monitoring. assessment, e.g. according to EN ISO 13849- Up to PL e / SIL 3...
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Safety Relay MINOS SD1E Safety circuit Safety circuit Single-channel emergency stop or safety door Dual-channel monitoring of safe OSSD monitoring with earth fault monitoring. outputs with integrated cross circuit monitor- ing. Up to PL c / SIL 1 Up to PL e / SIL 3...
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Safety Relay MINOS SD1E Safety circuit Start circuit Single-channel monitoring of safe OSSD Monitored manual start without feedback output. circuit. Note: Evaluation of the falling edge of the Up to PL e / SILCL 3 start signal (contact opens). Position Config-Switch S1: Disabled (Right) Position Config-Switch S2: Manual (Left) Fig.
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Safety Relay MINOS SD1E Start circuit Start circuit Automatic start. Monitored manual start with feedback circuit. Note: Difference time monitoring at safety Note: Evaluation of the falling edge of the circuit in case of automatic start: start signal (contact opens).
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Safety Relay MINOS SD1E Start behaviour Power supply Automatic start with feedback circuit. Power supply A1/A2. Note: Difference time monitoring at safety circuit in case of automatic start: Note: See chapter 10 “Electrical connection” I2 before I1: Difference time is arbitrary for further requirements of the power supply.
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Safety Relay MINOS SD1E Safe relay contact Auxiliary output Safe relay contact suitable for different loads Suitable for indicator lamps or control inputs (see chapter 20 “ Technical Data - Safe relay of connected PLC controllers. contact”) with interference suppression.
Safety Relay MINOS SD1E 17. Monitoring table If the device does not respond as expected, a monitoring can be carried out using the front LEDs according to the table below. LED off LED on: Explanation / Measure • Check the power supply - Power supply has to be within DC 24 V ±...
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Safety Relay MINOS SD1E LED off: LED on: Explanation / Measure Overvoltage at A1/A2: • Measure the supply voltage and adjust if necessary. Note! The maximum permissible supply voltage is DC 26.4 V The safe relay contact 13-14 is not enabled: •...
Safety Relay MINOS SD1E 18. Dimensions 19. Safety parameters ATTENTION! • Once a year for applications up to PL d According to CNB / M / 11.050, a with Cat. 3 or SIL 2 with HFT = 1 request for the safety function is...
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Safety Relay MINOS SD1E Safety parameters according to EN ISO 13849-1 Conditions: AC-15: 5 A; Max. 10.000 Switching-Cycles / Year DC-13: 4 A; Max. 15.000 Switching-Cycles / Year Max. duration of use [Years] Category PFHd [1/h] 1.2E-08 Safety parameters according to IEC 61508 - High-Demand - Request Rate < 1 year Conditions: AC-15: 5 A;...
Safety Relay MINOS SD1E 20. Technical data Standards Meets the following standards EN ISO 13849-1; IEC 62061; IEC 61508; EN 50156-1; EN 746-2; IEC 61511-1; EN 60204-1 Electrical data Operating voltage : DC 24 V ± 10 % Power consumption at U = 24 V 1.5 W...
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Safety Relay MINOS SD1E Safe relay contact 13-14 Structure Redundant relay contact Max. Contact rating AC-15: 5 A, AC 230 V (6 switching cycles/ min) DC-13: 4 A, DC 24 V See chapter 21 “Derating” Min. switching voltage / current AC/DC 12 V / 3 mA Min.
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Safety Relay MINOS SD1E Environmental data Ambient temperature -15 °C to 55 °C - See chapter 21 “Derating” Storage temperature -15 °C to 80 °C Humidity rating 93 % relative humidity at + 40 °C, non-condensing Vibration / Shocks 10 Hz to 150 Hz, 2 g / 15 g...
Safety Relay MINOS SD1E 21. Derating Maximum permissible current at safe relay contact 13-14 depending at on the ambient tempera- ture. Fig. 25 Derating curve = DC 24 V and 0 mm clearance to adjacent devices with same load = DC 26,4 V and 0 mm clearance to adjacent devices with same load...
Safety Relay MINOS SD1E 23. Service For service requirements, contact H. Zander GmbH & Co. KG Am Gut Wolf 15 52070 Aachen Germany Service line +49 241 910 501-0 E-mail info@zander-aachen.de Internet www.zander-aachen.de...
Safety Relay MINOS SD1E 25. Edition of listed standards Below are the valid editions of the standards and documents listed in this manual: Standard / Document Edition EN ISO 13849-1 2016-06 EN ISO 13849-2 2013-02 IEC 62061 2016-05 IEC 61508...