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Installation Manual
ORC-0100
Version 1.02
ORC-0100
HBX Control Systems Inc.

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Summary of Contents for HBX ORC-0100

  • Page 1 Installation Manual ORC-0100 Version 1.02 ORC-0100 HBX Control Systems Inc.
  • Page 2: Table Of Contents

    Safety Symbols and Warnings Index Receipt and Inspection Description Technical Data and Dimensions Programming ORC-0100 2 - 3 - Navigating the ORC-0100 - Boiler Adjustments Connection and Wiring Connections Wiring Diagrams Limited Warranty INTRODUCTION This manual will help with the installation, parameter setting, troubleshooting and general maintenance requirements for the Controller.
  • Page 3: Receipt And Inspection

    • 1x Tie Wrap DESCRIPTION The HBX ORC-0100 is designed to be an energy-saving automatic control for hot water boilers. The ORC-0100 measures the outside air temperature and re-adjust the heating system water to a minimum water temperature to satisfy the heat loss of the home or building.
  • Page 4: Programming Orc-0100

    This allows the user to select whether they would like the main system pump to go off if there is a DHW demand. If priority is yes when there is a DHW call and WWSD is on, the system pump will not come on. © 2018 HBX Controls...
  • Page 5: Boiler Adjustments

    Maximum Boiler Temperature BOILER ADJUSTMENTS “Maximum Boiler Temperature” is used in the 1) MAX BOILER 190°F 120°F 2) MIN BOILER outdoor reset design calculation, and also serves as 3) OUT DESIGN -10°F the maximum setting for the boiler. 4) DIFF 6°F 5) WWSD 72°F...
  • Page 6: Connection And Wiring

    Pump contact is dry 120VAC 2A max rating. Larger loads Pump 24VAC must use an external Enable relay Boiler Enable Transformer Pump enable has a 30 Outdoor second pre-purge and Sensor 60 second post-purge Boiler Sensor © 2018 HBX Controls...
  • Page 7 #2. D omestic ater ORC-0100 Thermostat DO NOT CONNECT POWER HERE 24V AC 24 V AC 120 V AC Boiler Transformer Enable BOILER PUMP Thermostat BOIL AquaStat PUMP...
  • Page 8 Boiler Enable Pump contact is dry 120VAC 2A max Transformer rating. Larger loads Pump must use an external Enable relay Outdoor Sensor Boiler Thermostat Sensor Pump enable has a 30 second pre-purge and 60 second post-purge © 2018 HBX Controls...
  • Page 9 #4. o utDoor eset urve The boiler temperature will reach this temperature when BOILER the outdoor temperature is °F equal to or lower than the design outdoor temperature OUTDOOR TARGET 38°F 160°F (°F) 190°F 160°F 120°F (°F) 38°F Actual Outdoor Temperature Outdoor Temperature BOILER ADJUSTMENTS 1) MAX BOILER...
  • Page 10 NOTES _________________________________________________________________________________________________ _________________________________________________________________________________________________ _________________________________________________________________________________________________ _________________________________________________________________________________________________ _________________________________________________________________________________________________ _________________________________________________________________________________________________ _________________________________________________________________________________________________ _________________________________________________________________________________________________ _________________________________________________________________________________________________ _________________________________________________________________________________________________ _________________________________________________________________________________________________ _________________________________________________________________________________________________ _________________________________________________________________________________________________ _________________________________________________________________________________________________ © 2018 HBX Controls...
  • Page 11: Limited Warranty

    In no event will HBX be liable for any damages, including loss of data, loss of profits, costs of cover or other incidental, consequential or indirect damages arising out of the installation, maintenance, commissioning, performance, failure or interruption of an HBX product, however caused and on any theory of liability. This limitation will apply even if HBX has been advised of the possibility of such damage.
  • Page 12 Toll Free Technical Support: +1 (855) 554 6629 V1.021 HBX Control Systems Inc. 4516 - 112 Avenue SE © HBX Control Systems Inc. 2017 Calgary, AB Canada T2C 2K2...

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