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Hafco Metalmaster ALU-350A Operation Manual

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Instructions Manual for ALU-350A (S851)
21/01/2020
ALUMINIUM SAW
OPERATION MANUAL
Model.
ALU-350A
Order Code S851
Edition No
:AS-350-1
Date of Issue
:11/2019

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Summary of Contents for Hafco Metalmaster ALU-350A

  • Page 1 Instructions Manual for ALU-350A (S851) 21/01/2020 ALUMINIUM SAW OPERATION MANUAL Model. ALU-350A Order Code S851 Edition No :AS-350-1 Date of Issue :11/2019...
  • Page 2 Instructions Manual for ALU-350A (S851) 21/01/2020 OPERATION MANUAL MACHINE DETAILS MACHINE ALUMINIUM SAW MODEL NO. ALU-350A SERIAL NO. DATE OF MANF. istributeD by www.machineryhouse.co.nz NOTE: This manual is only for your reference. Owing to the continuous improvement of the HAFCO METALMASTER machines, changes may be made at any time without obligation or notice.

  • Page 3: Table Of Contents

    Instructions Manual for ALU-350A (S851) 21/01/2020 OPERATION MANUAL C O N T E N T S: 1. GENERAL MACHINE INFORMATION 1.1 Specifications..............4 1.2 Identification..............5 2. IMPORTANT INFORMATION 2.1 General Metalworking Safe Practices....6 2.2 Mitre Saw Safety............9 2.3 Site Preperation............

  • Page 4: Specifications

    Instructions Manual for ALU-350A (S851) 21/01/2020 OPERATION MANUAL 1.1 SPECIFICATIONS Order Code S851 Model ALU-350A Cutting Head Action (Auto-Manual) Auto & Manual Swivel - Dual Mitre & Operation Type Compound Left Round Capacity @ 90º / 45º (mm) 100 / 100 Square Capacity @ 90º...

  • Page 5: Identification

    Instructions Manual for ALU-350A (S851) 21/01/2020 OPERATION MANUAL 1.2 IDENTIFICATION A Blade Guard Base Trigger Handle Pneumatic Vice Switch Mist Coolant Turntable Swivel Locater D ON/OFF Switches Turntable Swivel Clamp Control Box Pneumatic Vices Master Power Switch M Fence G Belt Guard...

  • Page 6: General Metalworking Safe Practices

    Instructions Manual for ALU-350A (S851) 21/01/2020 OPERATION MANUAL 2.1 GENERAL METALWORKING SAFE PRACTICES DO NOT use this machine unless you have read this manual or have been instructed in the use of this machine in its safe use and operation...
  • Page 7 Instructions Manual for ALU-350A (S851) 21/01/2020 OPERATION MANUAL 2.1 GENERAL METALWORKING SAFE PRACTICES Cont.  Ensure that keys and adjusting wrenches have been removed from the machine before turning on the power. Appropriate storage for tooling should be provided.  Ensure that all cutting tools and blades are clean and sharp. They should be able to cut freely without being forced.
  • Page 8 Instructions Manual for ALU-350A (S851) 21/01/2020 OPERATION MANUAL 2.1 GENERAL METALWORKING SAFE PRACTICES Cont. HAZARDS ASSOCIATED WITH MACHINES include, but are not limited to: • Being struck by ejected parts of the machinery • Being struck by material ejected from the machinery •...

  • Page 9: Mitre Saw Safety

    Instructions Manual for ALU-350A (S851) 21/01/2020 OPERATION MANUAL 2.2 MITRE SAW SAFETY DO NOT use this machine unless you have been instructed in its safe use and operation and have read and understood this manual Safety glasses must be Long and loose hair must Long and loose hair must be contained.

  • Page 10: Site Preperation

    Instructions Manual for ALU-350A (S851) 21/01/2020 OPERATION MANUAL 2.3 SITE PREPARATION On the day that the machine arrives, make sure that a crane or forklift with sufficient capacity is available to unload the machine from the vehicle. Ensure access to the chosen site is clear and that doors and ceilings are sufficiently high and wide enough to receive the machine.

  • Page 11: Assembly

    Instructions Manual for ALU-350A (S851) 21/01/2020 OPERATION MANUAL 3.1 ASSEMBLY You will find the replacement vise plates in side of the machine stand. Attention: The vise plate is only used for 90 degree cutting (saw arm angle) 3.2 BASIC CONTROLS Main Isolating Switch: This switch isolates all the power foam the machine.

  • Page 12: Electrical Installation

    Instructions Manual for ALU-350A (S851) 21/01/2020 OPERATION MANUAL 3.3 ELECTRICAL INSTALLATION Place the machine near an existing power source. Make sure all power cords are protected from traffic, material handling, moisture, chemicals, or other hazards. Make sure there is access to a means of disconnecting the power source.

  • Page 13: Compressed Air

    Instructions Manual for ALU-350A (S851) 21/01/2020 OPERATION MANUAL 3.5 COMPRESSED AIR SUPPLY The saw needs to be connected to the air supply, (Fig.7) that is regulated at 6 - 8 bar. If the machine is installed on a multi use air line then an additional reg- ulator may need to be installed.

  • Page 14: Operation

    Instructions Manual for ALU-350A (S851) 21/01/2020 OPERATION MANUAL 4 OPERATION 4.1 SETTING AND ADJUSTMENT Adjustment of the table angle. The turntable can be turned right or left. Preset points at 15°, 22 1/2°, 30°, 45° and in center position at 90° are set into the table.
  • Page 15 Instructions Manual for ALU-350A (S851) 21/01/2020 OPERATION MANUAL 4.2 SETTING AND ADJUSTMENT Cont. Adjusting the arm angle The saw motor arm can only be tilted to the left and to a maximum angle of 45°. (Fig.12) The arm is tilted as follows: 1.

  • Page 16: Cutting Operation

    Instructions Manual for ALU-350A (S851) 21/01/2020 OPERATION MANUAL 4.3 CUTTING OPERATION MANUAL MODE 1. Connect the pressure air supply to the male socket (Fig 16). 2. Push green button of the main switch (B in Fig 17) to power the machine.

  • Page 17: Maintenance

    Instructions Manual for ALU-350A (S851) 21/01/2020 OPERATION MANUAL MAINTENANCE Maintenance must be carried out by qualified staff. It is compulsory to disconnect the machine from both the power and the air supply when adjusting or repairing the machine. 5.1 LUBRICATION SCHEDULE.
  • Page 18 Instructions Manual for ALU-350A (S851) 21/01/2020 OPERATION MANUAL Troubleshooting Cont. Problem Possible Cause Solution The blade runs over the material without Feed speed too slow removing it: increase feed speed Cutting pressure too high Reduce cutting pressure. The teeth slide over the material without...

  • Page 19: Replacing The Blade

    Instructions Manual for ALU-350A (S851) 21/01/2020 OPERATION MANUAL 5.3 REPLACING THE BLADE During the life of the saw the blade will need to be removed to be sharpened or replaced. The blade teeth are sharp and can cut very easily. For this operation, wear leather work gloves for protection.

  • Page 20: Spare Parts

    Instructions Manual for ALU-350A (S851) 21/01/2020 OPERATION MANUAL SPARE PARTS SECTION The following section covers the spare parts diagrams and lists that were current at the time this manual was originally printed. Due to continuous improvements of the machine, changes may be made at any time without notification.
  • Page 21 Instructions Manual for ALU-350A (S851) 21/01/2020 OPERATION MANUAL TURNTABLE SPARE PARTS DIAGRAM...
  • Page 22 Instructions Manual for ALU-350A (S851) 21/01/2020 OPERATION MANUAL SAW ARM SPARE PARTS DIAGRAM...
  • Page 23 Instructions Manual for ALU-350A (S851) 21/01/2020 OPERATION MANUAL STAND SPARE PARTS DIAGRAM...
  • Page 24 Instructions Manual for ALU-350A (S851) 21/01/2020 OPERATION MANUAL SPARE PARTS LIST Part No. Description Size Base Round Plate Backgage Seat Blade Plate Screw M5x16 Backgage Seat Left Plate Backgage Seat Right Plate 45 degree Backgage Seat Right Plate 90 degree...
  • Page 25 Instructions Manual for ALU-350A (S851) 21/01/2020 OPERATION MANUAL SPARE PARTS LIST Part No. Description Size Screw M4x10 Motor Screw Spring Washer Washer Motor Belt Screw M6x26 Washer Screw M12x8 Spring Washer Screw M8x80 Flexible Seat Flexible Seat Handle Flexible Seat Handle Spring...
  • Page 26 Instructions Manual for ALU-350A (S851) 21/01/2020 OPERATION MANUAL SPARE PARTS LIST Part No. Description Size Screw M8x40 Bearing 51100 Blade Down Cover Screw M4x30 Swivel Up Seat Washer Screw M6x130 Screw M8x50 C-Ring Blade Outer Cover Blade Outer Cover Support...
  • Page 27 Instructions Manual for ALU-350A (S851) 21/01/2020 OPERATION MANUAL WIRING DIAGRAM Item Description Brand No. Specification 2KM1 Magnetic Switch For Motor S-P09-S/AC24V (Shihlin) AC 600V AZ1=1TH=20A CE 2QM1 Main Power Switch KJD-18 400V (Kedu) AC3-7.5A AC-15-6A AC-1-13.5A CE 2SB1 Trigger Switch...

  • Page 28: Risk Assessment Sheets

    Instructions Manual for ALU-350A (S851) 21/01/2020 General Machinery Safety Instructions Machinery House requires you to read this entire Manual before using this machine. 1. Read the entire Manual before starting 14. Use correct amperage extension cords. machinery. Machinery may cause serious injury if Undersized extension cords overheat and lose not correctly used.
  • Page 29 Instructions Manual for ALU-350A (S851) 21/01/2020 Aluminium Cutting Saw Safety Instructions Machinery House requires you to read this entire Manual before using this machine. 1. Maintenance. 9. Power outage. Make sure the saw is turned off and In the event of a power failure during...
  • Page 30 Instructions Manual for ALU-350A (S851) 21/01/2020...

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S851

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