Evoqua Wallace & Tiernan V-2000 Series Manual
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Evoqua Wallace & Tiernan V-2000 Series Manual

Evoqua Wallace & Tiernan V-2000 Series Manual

500 lb/24 hr manual control
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SerieS V-2000 Chlorinator
500 Lb/24 Hr Manual Control
BooK no. Wt.025.055.002.Ua.iM.0814
W3T110693

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Summary of Contents for Evoqua Wallace & Tiernan V-2000 Series

  • Page 1 SerieS V-2000 Chlorinator 500 Lb/24 Hr Manual Control BooK no. Wt.025.055.002.Ua.iM.0814 W3T110693...
  • Page 2 SerieS V-2000 Chlorinator 500 LB/24 HR MANUAL CONTROL BOOK NO. WT.025.055.002.UA.IM.0814 W3T110693...
  • Page 3 Statements and instructions set forth herein are based upon the best information and practices known to Evoqua Water Technologies, but it should not be assumed that every acceptable safety procedure is contained herein. Of necessity this company cannot guarantee that actions in accordance with such statements and instructions will result in the complete elimination of hazards and it assumes no liability for accidents that may occur.
  • Page 4 INTRODUCTION This instruction book provides installation, operation, and maintenance instruc- tions for the Evoqua Water Technologies Series V-2000 Gas Feeder (Chlorine). Of necessity, more information is provided than applies to each specific installation; disregard those details that do not apply to your installation. Instructions for accessory equipment, where applicable, are provided in separate books that are included with that equipment.
  • Page 5 Maintenance Record Card ..........1.010-13 Regional Offices ............1.010-1 Technical Data .............Section 1 Installation ..............Section 2 Operation ..............Section 3 Service ................Section 4 Illustrations ..............Section 5 Preventive Maintenance Kits and Spare Parts List ............Section 6 Literature/Manuals .............Section 7 Chlorine Handling Manual ........WT.025.000.001.UA.IM Wt.025.055.002.Ua.iM.0814 eVoQUa W3t110693...
  • Page 6 WITH A RUBBER STOPPER OR EQUIVALENT TO PREVENT THE ENTRANCE OF MOISTURE. MOISTURE MUST BE EXCLUDED FROM ANY PART OF THE EQUIPMENT THAT IS NORMALLY EXPOSED TO DRY CHLORINE ONLY. WHILE DRY CHLORINE IS NON-CORROSIVE, MOIST CHLORINE IS EXTREMELY CORROSIVE TO COMMON METALS, SUCH AS BRASS OR STEEL. Wt.025.055.002.Ua.iM.0814 eVoQUa W3t110693 1.010-40...
  • Page 7 If such a change apparently has been made in your equipment and does not appear to be reflected in your instruction book, contact your local Evoqua Water Technologies sales office for information.
  • Page 8 Preventive maintenance kits may be ordered directly from the company that supplied your equip- ment, or they may be ordered directly from Evoqua Water Technologies. For ordering numbers, refer to the parts list at the rear of this book.
  • Page 9 Date Performed *NOTE: This is the recommended cycle. Your local operating conditions may call for more fre- quent preventive maintenance. PROTECT YOUR EQUIPMENT INVESTMENT MINIMIZE DOWNTIME ORDER A PREVENTIVE MAINTENANCE KIT NOW ... KEEP ONE ON HAND Wt.025.055.002.Ua.iM.0814 eVoQUa W3t110693 1.010-13B...
  • Page 10 Direct any questions concerning this equipment that are not answered in the instruction book to the Reseller from whom the equipment was purchased. If the equipment was purchased directly from Evoqua Water Tech- nologies, Colorado Springs, CO contact the office indicated below.
  • Page 11 ManUal Chlorinator - 500lB/24hr Wt.025.055.002.Ua.iM.0814 eVoQUa W3t110693...
  • Page 13 ManUal Chlorinator - 500lB/24hr SECTION 1 - TECHNICAL DATA List Of Contents PARA./DWG. NO. Technical Data ..............1.1 Illustrations Performance V-2000 Injector Inlet Pressure Limits ......25.055.190.010 Vacuum Line Length Limits ........... 25.052.190.030 Wt.025.055.002.Ua.iM.0814 eVoQUa W3t110693...
  • Page 14 300 psi to 100 °F maximum Supply 150 psi to 130 °F maximum Pressure at Point of 75 psi max. with flexible polyethylene for Application the solution line. 160 psi max. with high pressure hose or rigid pipe for the solution line. Wt.025.055.002.Ua.iM.0814 eVoQUa W3t110693...
  • Page 15 ManUal Chlorinator - 500lB/24hr V-2000 INJECTOR INLET PRESSURE LIMITS - PERFORMANCE 25.055.190.010 ISSUE 2 7-05 Wt.025.055.002.Ua.iM.0814 eVoQUa W3t110693...
  • Page 16 ManUal Chlorinator - 500lB/24hr VACUUM LINE LENGTH LIMITS - PERFORMANCE Used In Remote Vacuum Gas Feeders 25.052.190.030 ISSUE 3 5-97 Wt.025.055.002.Ua.iM.0814 eVoQUa W3t110693...
  • Page 18 Point of Application ............2.12 Vacuum Regulator ............2.13 Leak Check ................ 2.14 Illustrations Typical Installation Series V-2000 Gas Feeder........... 25.055.110.011 Series V-2000 Gas Feeder - Remote 1" Fixed Throat Injector ............25.055.110.015 Installation - PVC Pipe ........... 50.830.110.011 Wt.025.055.002.Ua.iM.0814 eVoQUa W3t110693...
  • Page 19 CAUTION: To avoid possible equipment damage, a pressure relief valve is required in the gas feed system. If the vacuum regulator does not provide pressure relief, a pressure relief valve must be installed at the control unit or in the vacuum gas supply line. Wt.025.055.002.Ua.iM.0814 eVoQUa W3t110693...
  • Page 20 The piping must be sized as required to obtain six inches of mercury minimum vacuum at the module while running at maximum capacity. CAUTION: No vacuum relief. To avoid flooding, connect to a differential type injector only. Wt.025.055.002.Ua.iM.0814 eVoQUa W3t110693...
  • Page 21 2.11 Injector Discharge A rigid PVC pipe or Evoqua Water Technologies solution hose is required between the one-inch fixed throat injector discharge and the point of application. The size depends on the size of the throat and tailway used in the injector. Solu- tion hose may be connected directly to the injector tailway.
  • Page 22 Note that the equivalent length of the fittings must be added to the tubing length to obtain the total equivalent length as shown on the graph. Wt.025.055.002.Ua.iM.0814 eVoQUa W3t110693...
  • Page 23 ManUal Chlorinator - 500lB/24hr NOT FURNISHED BY EVOQUA WATER TECHNOLOGIES. SERIES V-2000 GAS FEEDER - TYPICAL INSTALLATION 25.055.110.011 ISSUE 2 8-14 Wt.025.055.002.Ua.iM.0814 eVoQUa W3t110693...
  • Page 24 N O T E : N O T F U R N I S H E D B Y & T . NOTE: X NOT FURNISHED BY EvOqUa WaTER TECHNOLOGIES. SERIES V-2000 a aCCESSORY ITEM FURNISHED ONLY IF SPECIFICaLLY A C C E S S O R Y I T E M F U R N I S H E D O N L Y I F S P E C I F I C A L L Y LISTED IN qUOTaTION aND aS CHECKED ON THIS DRaWING.
  • Page 25 1-1/4" 1-1/2" 2" 3" 4" JOINTS PER PINT OF CEMENT CEMENT AVAILABLE FROM EVOQUA WATER TECHNOLOGIES IN PINT CANS (U24647). ALSO AVAILABLE COMMERCIALLY IN PINT, QUART AND GALLON CANS. PVC PIPE - INSTALLATION Fabrication and Installation 50.830.110.011 ISSUE 14 6-14 Wt.025.055.002.Ua.iM.0814...
  • Page 27 Starting ................3.2.1 Stopping - For Short Periods ..........3.2.2 Stopping - For Extended Periods ........3.2.3 Intermittent Start-Stop Operation ........3.2.4 Preparation For Winter Shut-down ......... 3.2.5 Theory of Operation ............3.3 Illustrations Flow Diagram ..............25.100.180.011 Wt.025.055.002.Ua.iM.0814 eVoQUa W3t110693...
  • Page 28 (1) The V-notch extension chamber through which the V-notch plug travels. (2) The gasket at the bottom of the differential regulating valve. (3) The connection of both ends of the plastic tubing on the gas discharge line to the injector. Wt.025.055.002.Ua.iM.0814 eVoQUa W3t110693...
  • Page 29 Wt.025.055.002.Ua.iM.0814 eVoQUa W3t110693...
  • Page 30 Theory of Operation Evoqua Water Technologies gas feeders and accessories are designed to control and indicate the rate of flow of chlorine, to provide a simple means of manually setting the feed rate at any value within the range of the machine, to mix the gas with water, and to deliver the resultant solution to the point of application.
  • Page 31 ManUal Chlorinator - 500lB/24hr note: * SHOWN IN STAND-BY POSTION. SERIES V-2000 V-NOTCH GAS FEEDER - FLOW DIAGRAM 25.100.180.011 ISSUE 1 5-97 Wt.025.055.002.Ua.iM.0814 eVoQUa W3t110693...
  • Page 32 ManUal Chlorinator - 500lB/24hr Wt.025.055.002.Ua.iM.0814 eVoQUa W3t110693...
  • Page 34 Cleaning 1" Fixed Throat Injector (Anti-Syphon) ............. 4.12.9 Periodic Preventive Maintenance ........4.13 Auxiliary Cylinder Valve ..........4.13.1 Troubleshooting ............4.13.2 Warning Summary Pages ..........2 Pages Caution Summary Page ............ 1 Page Illustrations Service Installation of Rotameter ........... 25.100.150.012 Wt.025.055.002.Ua.iM.0814 eVoQUa W3t110693...
  • Page 35 MENT DAMAGE, DO NOT TOLERATE ANY GAS LEAKS. THEY ALWAYS GET PROGRESSIVELY WORSE AND MUST BE CORRECTED PROMPTLY. NOTE: For leak testing, use Evoqua Water Technologies U409 or Commercial 26° Baume’ aqua ammonia. Household ammonia is not strong enough. A bottle of aqua ammonia is furnished for checking leakage of chlorine gas at joints, valves, etc.
  • Page 36 SERIOUS PHYSIOLOGICAL EFFECTS UNLESS USED IN STRICTEST COMPLI- ANCE WITH THE SOLVENT MANUFACTURER'S SAFETY RECOMMENDATION. All traces of detergent and moisture must be removed from the parts before they are returned to service. Do not use heat on plastic parts. Wt.025.055.002.Ua.iM.0814 eVoQUa W3t110693...
  • Page 37 Before shipment, the gas feeder is tested under stated operating conditions to insure that it will deliver the required flow of gas when operated under the hydraulic conditions specified on the Evoqua Water Technologies shipping order. If difficulty is experienced in obtaining the specified capacity at time of installation, check the injector operating water pressure and the backpressure to see that they conform with the values specified on your order.
  • Page 38 Wipe a thin film of Halocarbon grease onto all O-rings before reas- sembling. c. Apply a thin film of fluorocarbon oil (No. 6.3, Halocarbon Products) to gasket (2) before assembling. d. Reassemble in the reverse order of disassembly. Wt.025.055.002.Ua.iM.0814 eVoQUa W3t110693...
  • Page 39 Pull out the knob and rotate to lower clamp as far as possible. b. Disconnect the clamp nut (50). c. Unscrew extension chamber (56). d. Push plug until orifice is dislodged. e. Reassemble in reverse order. Wt.025.055.002.Ua.iM.0814 eVoQUa W3t110693...
  • Page 40 An incorrect vacuum reading indicates either inadequate injector vacuum or an air leak into the system. Failure of the float to settle down indicates an air leak somewhere upstream of the rotameter. Wt.025.055.002.Ua.iM.0814 eVoQUa W3t110693...
  • Page 41 The above main- tenance schedule provides recommended cleaning intervals; however, your own operating experience is the best guide to preventive maintenance and may result in significant variations from the recommended schedule. Wt.025.055.002.Ua.iM.0814 eVoQUa W3t110693...
  • Page 42 Grasp the float with tweezers and shake it side to side while submerged for a few seconds. Release the float and pick it up again and repeat the action several times so all surfaces are washed. Wt.025.055.002.Ua.iM.0814 eVoQUa W3t110693...
  • Page 43 Remove seal clamping screw (53) and extension chamber (56). Clean and inspect orifice (57) and O-rings (54 and 58), and replace if necessary. Wipe a thin film of Halocarbon grease on the gaskets of the V-notch as- sembly. Reinstall it in the control module and resume operation. Wt.025.055.002.Ua.iM.0814 eVoQUa W3t110693...
  • Page 44 For either interval the procedure is as follows: • Cleaning Injector Unit Diaphragm Backcheck. a. Shut off injector operating water. Wt.025.055.002.Ua.iM.0814 eVoQUa W3t110693...
  • Page 45 OFF period. In continuous or nearly continuous operation, this valve is actuated very little, and the recommended annual check is principally to assure cleanliness. In auto- matic start-stop operation, the check valve can accumulate thousands of open- Wt.025.055.002.Ua.iM.0814 eVoQUa W3t110693...
  • Page 46 Replace the poppet O-ring. d. Replace the inlet O-ring. Wipe a thin film of Halocarbon grease on the O-ring before installing it. e. Reassemble the poppet and inlet adapter. Proceed to paragraph c for the anti-syphon portion of the injector. Wt.025.055.002.Ua.iM.0814 eVoQUa W3t110693...
  • Page 47 Wipe a thin film of Halocarbon grease on the O-ring (5) before install- ing it on the stem. g. Look through the opening in the top of the injector with a flashlight and examine the conical hole and O-ring in diaphragm screw immediately Wt.025.055.002.Ua.iM.0814 eVoQUa W3t110693...
  • Page 48 Apply a thin film of Halocarbon grease to the new O-rings and to the threads. a. Follow the directions in paragraph 4.12.8, Cleaning 1" Fixed Throat Injector (Standard), Cleaning Injector Unit Diaphragm Backcheck. Wt.025.055.002.Ua.iM.0814 eVoQUa W3t110693...
  • Page 49 NOTE: If the gas feeder is used seasonally (long-term shut-down) the main- tenance should be performed prior to startup. Refer to Section 6 of this book for appropriate kit numbers. Disassembly and reassembly instructions necessary to install the maintenance kit parts are included in the kit(s). Wt.025.055.002.Ua.iM.0814 eVoQUa W3t110693...
  • Page 50 The Evoqua Water Technologies sales office or the dealer from whom you purchased the equipment can provide the preventive maintenance kits or overhaul service.
  • Page 51 ManUal Chlorinator - 500lB/24hr Wt.025.055.002.Ua.iM.0814 eVoQUa W3t110693...
  • Page 52 ManUal Chlorinator - 500lB/24hr Wt.025.055.002.Ua.iM.0814 eVoQUa W3t110693...
  • Page 53 ManUal Chlorinator - 500lB/24hr Wt.025.055.002.Ua.iM.0814 eVoQUa W3t110693...
  • Page 54 ManUal Chlorinator - 500lB/24hr Wt.025.055.002.Ua.iM.0814 eVoQUa W3t110693...
  • Page 55 ManUal Chlorinator - 500lB/24hr Wt.025.055.002.Ua.iM.0814 eVoQUa W3t110693...
  • Page 56 7. It is recommended practice to have an approved gas mask available, which you have been trained to use, when mak- ing chlorine leak checks and when changing chlorine supply containers. Wt.025.055.002.Ua.iM.0814 eVoQUa W3t110693...
  • Page 57 ManUal Chlorinator - 500lB/24hr WARNING LABELS AND TAGS (CONT'D) 8. The Evoqua Water Technologies instruction book provided with this equipment furnishes complete and detailed in- structions for its installation, operation and maintenance and must be referred to for that detailed information.
  • Page 58 FOR CHLORINE, SULFUR DIOXIDE, OR CARBON DIOXIDE USE ONLY. ---------------------------------------------------------------------------------------------------- L2557: FOR CHLORINE, SULFUR DIOXIDE, AMMONIA, OR CARBON DI- OXIDE USE ONLY. ---------------------------------------------------------------------------------------------------- L3305: NO VACUUM RELIEF - TO AVOID FLOODING, CONNECT TO A DIF- FERENTIAL TYPE INJECTOR ONLY. ---------------------------------------------------------------------------------------------------- Wt.025.055.002.Ua.iM.0814 eVoQUa W3t110693...
  • Page 59 ManUal Chlorinator - 500lB/24hr INSTALLATION AND REMOVAL OF ROTAMETER - SERVICE Used in V-2000 V-Notch Gas Feeders 25.100.150.012 ISSUE 0 5-97 Wt.025.055.002.Ua.iM.0814 eVoQUa W3t110693...
  • Page 61 AAA4316 1" Standard Injector ......... 25.200.002.030A&B AAA4313 1" Anti-Syphon Injector ......25.200.002.040A&B V-Notch Plugs - V-2000 Automatic Arrangement ............25.056.000.011 Chlorinator - 10" Rotameter Components ....25.100.001.020A&B GAA1046 Dual or High and Low Vacuum Switch Connections ..........55.116.020.015A&B Wt.025.055.002.Ua.iM.0814 eVoQUa W3t110693...
  • Page 62 ManUal Chlorinator - 500lB/24hr GAS FEEDER - PARTS BASIC COMPONENTS 25.055.000.016A ISSUE 3 08-14 Wt.025.055.002.Ua.iM.0814 eVoQUa W3t110693...
  • Page 63 WASHER, LOCK, #10, SS AAA7073 DISC, POSITIONER P39223 UNION, HALF, 1/4" NPT, 5/16" O.D. TUBING When orDerinG Material, alWaYS SPeCiFY MoDel anD Serial nUMBer oF aPParatUS. GAS FEEDER - PARTS LIST BASIC COMPONENTS 25.055.000.016B ISSUE 2 09-08 Wt.025.055.002.Ua.iM.0814 eVoQUa W3t110693...
  • Page 64 WASHER, LOCK, 1/4", MONEL P37830 NIPPLE, 1/2" PVC x 2" LG. P16392 BAG, 5x7, CLOTH When orDerinG Material, alWaYS SPeCiFY MoDel anD Serial nUMBer oF aPParatUS. GAS FEEDER - PARTS LIST BASIC COMPONENTS 25.055.000.016C ISSUE 1 09-08 Wt.025.055.002.Ua.iM.0814 eVoQUa W3t110693...
  • Page 65 ManUal Chlorinator - 500lB/24hr SERIES V-2000 - 1" FIXED THROAT INJECTOR IN CONTROL MODULE - PARTS note: FOR PARTS LIST SEE DWG. 25.055.002.011B. 25.055.002.011A ISSUE 2 8-14 Wt.025.055.002.Ua.iM.0814 eVoQUa W3t110693...
  • Page 66 AAA1613 SPACER AAA2457 SCREW P43468 COUPLING, 1" DIA. PIPE When orDerinG Material, alWaYS SPeCiFY MoDel anD Serial nUMBer oF aPParatUS. SERIES V-2000 - 1" FIXED THROAT INJECTOR IN CONTROL MODULE - PARTS LIST 25.055.002.011B ISSUE 1 9-08 Wt.025.055.002.Ua.iM.0814 eVoQUa W3t110693...
  • Page 67 SEAT UNIT (HIGH CAPACITY 250 - 500 PPD) P37653 SPRING PXA33051 O-RING (009) VITON 7/32"ID x 11/32"OD WHEN ORDERING MATERIAL, ALWAYS SPECIFY MODEL AND SERIAL NUMBER OF APPARATUS. DIFFERENTIAL REGULATING VALVE - PARTS 25.152.001.011 ISSUE 1 4-05 Wt.025.055.002.Ua.iM.0814 eVoQUa W3t110693...
  • Page 68 ManUal Chlorinator - 500lB/24hr U 26664 WHEN ORDERING MATERIAL, ALWAYS SPECIFY MODEL AND SERIAL NUMBER OF APPARATUS. PRESSURE RELIEF VALVE - PARTS 25.100.001.040 ISSUE 1 8-08 Wt.025.055.002.Ua.iM.0814 eVoQUa W3t110693...
  • Page 69 ManUal Chlorinator - 500lB/24hr note: FOR PARTS LIST, SEE DWG. 25.200.002.010B. AAA4310 3/4" STANDARD INJECTOR - PARTS 25.200.002.010A ISSUE 2 5-04 Wt.025.055.002.Ua.iM.0814 eVoQUa W3t110693...
  • Page 70 PXH 48962 PXJ 48961 PXJ 48962 PXK 48961 PXS 48962  NOT PART OF AAA4310 WHEN ORDERING MATERIAL, ALWAYS SPECIFY MODEL AND SERIAL NUMBER OF APPARATUS. AAA4310 3/4" STANDARD INJECTOR - PARTS LIST 25.200.002.010B ISSUE 5 3-09 Wt.025.055.002.Ua.iM.0814 eVoQUa W3t110693...
  • Page 71 ManUal Chlorinator - 500lB/24hr note: FOR PARTS LIST, SEE DWG. 25.200.002.020B. AAA4307 3/4" ANTI-SYPHON INJECTOR - PARTS 25.200.002.020A ISSUE 5 1-09 Wt.025.055.002.Ua.iM.0814 eVoQUa W3t110693...
  • Page 72 PXH 48962 PXJ 49042 PXJ 48962 PXK 49042 PXS 48962  NOT PART OF AAA4307 WHEN ORDERING MATERIAL, ALWAYS SPECIFY MODEL AND SERIAL NUMBER OF APPARATUS. AAA4307 3/4" ANTI-SYPHON INJECTOR - PARTS LIST 25.200.002.020B ISSUE 6 3-09 Wt.025.055.002.Ua.iM.0814 eVoQUa W3t110693...
  • Page 73 ManUal Chlorinator - 500lB/24hr note: FOR PARTS LIST, SEE DWG. 25.200.002.030B. AAA4316 1" STANDARD INJECTOR - PARTS 25.200.002.030A ISSUE 1 2-09 Wt.025.055.002.Ua.iM.0814 eVoQUa W3t110693...
  • Page 74 P48655 SPRING, POPPET P97049 GUIDE PLUG POP. P 1 00448 O-RING, VITON P38273 RETAINING NUT When orDerinG Material, alWaYS SPeCiFY MoDel anD Serial nUMBer oF aPParatUS. AAA4316 1" STANDARD INJECTOR - PARTS LIST 25.200.002.030B ISSUE 2 5-09 Wt.025.055.002.Ua.iM.0814 eVoQUa W3t110693...
  • Page 75 ManUal Chlorinator - 500lB/24hr note: FOR PARTS LIST, SEE DWG. 25.200.002.040B. AAA4313 1" ANTI-SYPHON INJECTOR - PARTS 25.200.002.040A ISSUE 1 3-09 Wt.025.055.002.Ua.iM.0814 eVoQUa W3t110693...
  • Page 76 PXG95967 SNAP RING P97064 SPRING P97051 CLAMPING NUT Pl 00448 O-RING, VITON P38273 RETAINING NUT When orDerinG Material, alWaYS SPeCiFY MoDel anD Serial nUMBer oF aPParatUS. AAA4313 1" ANTI-SYPHON INJECTOR - PARTS LIST 25.200.002.040B ISSUE 3 3-09 Wt.025.055.002.Ua.iM.0814 eVoQUa W3t110693...
  • Page 77 WHEN REORDERING O-RINGS MARKED  SPECIFY U21275 FOR PAIR. NOT SOLD SEPARATELY. When orDerinG Material, alWaYS SPeCiFY MoDel anD Serial nUMBer oF aPParatUS. PLASTIC 1” FIXED THROAT INJECTOR AND TAILWAY DETAILS - PARTS 25.200.003.010A ISSUE 0 10-95 Wt.025.055.002.Ua.iM.0814 eVoQUa W3t110693...
  • Page 78 NON-STANDARD COMBINATION, MAY BE USED IF REQUIRED. IF NO SYMBOL IS INDICATED, COMBINATION CANNOT BE USED. When orDerinG Material, alWaYS SPeCiFY MoDel anD Serial nUMBer oF aPParatUS. PLASTIC 1” FIXED THROAT INJECTOR AND TAILWAY DETAILS - PARTS LIST 25.200.003.010B ISSUE 0 10-95 Wt.025.055.002.Ua.iM.0814 eVoQUa W3t110693...
  • Page 79 Cl2 = CHLORINE, SO2 = SULFUR DIOXIDE, NH3 = AMMONIA, CO2 = CARBON DIOXIDE  When orDerinG Material, alWaYS SPeCiFY MoDel anD Serial nUMBer oF aPParatUS. V-NOTCH PLUGS - PARTS V-2000 AUTOMATIC ARRANGEMENT 25.056.000.011 ISSUE 2 4-05 Wt.025.055.002.Ua.iM.0814 eVoQUa W3t110693...
  • Page 80 ManUal Chlorinator - 500lB/24hr note: FOR PARTS LIST, SEE DWG. 25.100.001.020B. CHLORINATOR - PARTS 10" Rotameter Components 25.100.001.020A ISSUE 1 11-99 Wt.025.055.002.Ua.iM.0814 eVoQUa W3t110693...
  • Page 81 FLOAT 11/16” DIA. CERAMIC UXM20947 UXM20992 PXA48131 PXG48131 P 35103 AIC 5506 P 48140 FLOAT WHEN ORDERING MATERIAL, ALWAYS SPECIFY MODEL AND SERIAL NUMBER OF APPARATUS. CHLORINATOR - PARTS LIST 10" Rotameter Components 25.100.001.020B ISSUE 1 11-99 Wt.025.055.002.Ua.iM.0814 eVoQUa W3t110693...
  • Page 82 ManUal Chlorinator - 500lB/24hr note: FOR PARTS LIST, SEE DWG. 25.055.000.017B. JUNCTION BOX - PARTS 25.055.000.017A ISSUE 0 6-97 Wt.025.055.002.Ua.iM.0814 eVoQUa W3t110693...
  • Page 83 SCREW, MACH., RD., HD. SLOT, 1/4-20 x 1/2" LG W2T417965 SS JAM HEX NUT 1/4-20 W2T15974 12 IN. #16 GA. WIRE, GREEN W2T16408 TERMINAL LUG W2T17284 TERMINAL LUG W2T12128 WARNING LABEL JUNCTION BOX - PARTS 25.055.000.017B ISSUE 1 10-11 Wt.025.055.002.Ua.iM.0814 eVoQUa W3t110693...
  • Page 84 ManUal Chlorinator - 500lB/24hr note: DOES NOT INCLUDE CORPORATION COCK. ORDER SEPARATELY, SPECIFYING PIPE  THREAD. WHEN ORDERING MATERIAL, ALWAYS SPECIFY MODEL AND SERIAL NUMBER OF APPARATUS. MAIN CONNECTION - PARTS For Hose 50.845.02.011 ISSUE 6 2-82 Wt.025.055.002.Ua.iM.0814 eVoQUa W3t110693...
  • Page 85 LONG AND SHORTEN CHAIN AN EQUAL AMOUNT. When orDerinG Material, alWaYS SPeCiFY MoDel anD Serial nUMBer oF aPParatUS. PLASTIC MAIN CONNECTION - PARTS For 3/4” Or 1” Solution Lines With 1” Corporation Cock 50.845.06.011 ISSUE 14 2-93 Wt.025.055.002.Ua.iM.0814 eVoQUa W3t110693...
  • Page 86 MAIN, APPROXIMATELY 1/2 TO 1/3 THE DIAMETER OF THE MAIN. CUT OFF THE TUBE IF TOO LONG. When orDerinG Material, alWaYS SPeCiFY MoDel anD Serial nUMBer oF aPParatUS. MAIN CONNECTION - PARTS For 1-1/2” Solution Line 50.845.006.021 ISSUE 12 9-92 Wt.025.055.002.Ua.iM.0814 eVoQUa W3t110693...
  • Page 87 M O D U L E E N C L O S U R E - P A R T S ISSUE 5 3-05 Wt.025.055.002.Ua.iM.0814 eVoQUa W3t110693 2 5 . 0 5 5 . 0 0 4 . 0 1 0 A I S S U E...
  • Page 88 ManUal Chlorinator - 500lB/24hr When orDerinG Material, alWaYS SPeCiFY MoDel anD Serial nUMBer oF aPParatUS. MODULE ENCLOSURE - PARTS LIST 25.055.004.010B ISSUE 7 3-05 Wt.025.055.002.Ua.iM.0814 eVoQUa W3t110693...
  • Page 89 FOR PARTS LIST, SEE DWG. 55.116.020.015B. LOW VACUUM SWITCH - AAA7808 HIGH VACUUM SWITCH - AAA9911 GAA1046 DUAL OR HIGH AND LOW VACUUM SWITCH CONNECTIONS - PARTS 3000 Lb. Series V-2000 Gas Feeder 55.116.020.015A ISSUE 2 7-14 Wt.025.055.002.Ua.iM.0814 eVoQUa W3t110693...
  • Page 90 STRAP, CBL, OT 01.74 DIA., NY P39233 HALF UNION When orDerinG Material, alWaYS SPeCiFY MoDel anD Serial nUMBer oF aPParatUS. GAA1046 DUAL OR HIGH AND LOW VACUUM SWITCH CONNECTIONS - PARTS LIST 3000 Lb. Series V-2000 Gas Feeder 55.116.020.015B ISSUE 1 9-08 Wt.025.055.002.Ua.iM.0814 eVoQUa W3t110693...
  • Page 92 (Specify length) Polyethylene Tubing, 3/8" x 1/2" RP68 4821 (Specify length) Polyethylene Tubing, 1/4" x 3/8" RP68 4818 (Specify length) 1" Flexible Plastic Pipe RP68 4106 (Specify length) 3/4" Flexible Plastic Pipe RP68 4105 Halocarbon Grease U 27546 Wt.025.055.002.Ua.iM.0814 eVoQUa W3t110693...
  • Page 94 CHLORINE HANDLING MANUAL BOOK NO. WT.025.000.001.UA.IM.0614 W3T98244...
  • Page 95 Direct any questions concerning this equipment that are not answered in the instruction book to the Reseller from whom the equipment was purchased. If the equipment was purchased directly from Evoqua Water Tech- nologies, Colorado Springs, CO contact the office indicated below.
  • Page 96 CORDANCE WITH ALL GOVERNMENTAL REGULATIONS AND NATIONAL SAFETY CODES, AFTER GIVING FULL CONSIDERATION TO THE SPECIFIC NEEDS OF THE INDUSTRIAL FACILITY INVOLVED. EVOQUA WATER TECHNOLOGIES CANNOT ANTICIPATE THE SPECIFIC SAFETY PROCEDURES REQUIRED AT EVERY INDUSTRIAL FACILITY. ACCORDINGLY, EVO- QUA WATER TECHNOLOGIES DOES NOT GUARANTEE THAT SAFETY PROCEDURES...

  • Page 97: Table Of Contents

    USE SAFETY EQUIPMENT TO PROTECT THE RESCUER This manual discusses the characteristics, storage and AND MOVE VICTIM TO FRESH AIR. IF BREATHING HAS handling of chlorine used with Evoqua Water Technologies STOPPED, START ARTIFICIAL RESPIRATION IMMEDI- equipment. Chlorine is used with Evoqua Water Technologies ATELY.
  • Page 98 Among the important physical properties of chlorine are: Weight, Dry Gas 1 cf = 0.2006 lb at 32° F and 1 atm. Figure 1 – Chlorine Pressure vs Temperature WT.025.000.001.UA.IM.0614 EVOQUA W3T98244 PAGE 3...
  • Page 99 3.1.1 MANIFOLDING FOR GAS WITHDRAWAL Table 1 gives details on the supply containers most commonly used with Evoqua Water Technologies equipment. When higher gas withdrawal rates are required, cylinders or the gas valves (upper) of ton containers may be manifolded.
  • Page 100 (valve connection style #820, recognized by the Compressed Gas Association as the only acceptable means of connecting to container valves). The external threads on the container valve are used only for securing the protective cap. Figure 5 – Auxiliary Ton Container Valve WT.025.000.001.UA.IM.0614 EVOQUA W3T98244 PAGE 5...
  • Page 101 Avoid storage in subsurface areas because Figure 3. The fusible metal melts when the temperature chlorine is heavier than air and will not readily rise from WT.025.000.001.UA.IM.0614 EVOQUA W3T98244 PAGE 6...

  • Page 102: Handling Containers

    Hand trucks should be well balanced and and the chlorine before it is used. equipped with chains or clamps to prevent the cylinders from falling off the truck. WT.025.000.001.UA.IM.0614 EVOQUA W3T98244 PAGE 7...

  • Page 103: Using Containers

    IN SUCH A MANNER (E.G., CHOCKS) TO PREVENT THEIR must be designed for and installed in such a manner to allow ROLLING OUT OF PLACE. for the significant increase in height as the car unloads. Since WT.025.000.001.UA.IM.0614 EVOQUA W3T98244 PAGE 8...

  • Page 104: Piping

    Do not run pres- becoming chilled, or liquid lines from becoming overheated. sure gas lines under windows from which cold air descends in winter months. WT.025.000.001.UA.IM.0614 EVOQUA W3T98244 PAGE 9...

  • Page 105: Liquid Piping Installation Requirements

    The interior cross sectioned area of in Figure 13. a common vent or pressure relief line should be approxi- mately equal to the sum of the cross sectional areas of the individual vent lines. WT.025.000.001.UA.IM.0614 EVOQUA W3T98244 PAGE 10...

  • Page 106: Valves

    Figure 16 – Chlorine Pressure Gauge or Figure 14 – 3/4- and 1-Inch Line Valves Switch Mounted on Header Valve WT.025.000.001.UA.IM.0614 EVOQUA W3T98244 PAGE 11...

  • Page 107: Pressure Relief Devices

    The piping should be tested in the prior to exposure to chlorine. smallest sections permitted by the existing valves to minimize WT.025.000.001.UA.IM.0614 EVOQUA W3T98244 PAGE 12...

  • Page 108: Personnel Safety

    The attending physician may wish to refer to a Material Safety Data Sheet on chlorine as well as to the Chlorine Institute’s In all cases, installations must comply with appropriate Chlorine Manual and/or Pamphlet 63, First Aid and Medical regulations. Management of Chlorine Exposures. WT.025.000.001.UA.IM.0614 EVOQUA W3T98244 PAGE 13...

  • Page 109: Safety Precautions

    CHEMTREC (toll free 800-4249300). In Canada, contact CANUTEC (call collect 613-996-6666). These names Emergency kits (meeting Chlorine Institute requirements) and numbers must also be posted prominently. are available that can seal off most leaking areas of chlorine WT.025.000.001.UA.IM.0614 EVOQUA W3T98244 PAGE 14...

  • Page 110: Chemical Disposal Facilities

    The design of such a system is complex and should only be attempted by those thoroughly familiar with the process. WT.025.000.001.UA.IM.0614 EVOQUA W3T98244 PAGE 15...

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