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OCEM AUGIER energy DIAM4200 Series Installation & Maintenance

5-20kva sinusoidal single-phase constant current regulator
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DIAM4200 ©2018 AUGIER SA.
46630
DIAM4200 5-20kVA
Sinusoidal Single-phase
Constant Current Regulator
Document available at
6021642 DIAM4200 5 to 20KVA rev 1-8.docx
Energy Technology srl
Operating office :
Via della Solidarieta 2/1
40056 Valsamoggia – Loc. Crespellano (BO) – Italy
Ph : + 39 051 6656 611 Fax : +39 051 6656 677
–
ocem@ocem.com
www.ocem.com
VAT Nr : IT 031 4821 1208
a division of Energy Technology srl
http://www.augier.com/doc/6021642.pdf
Installation & maintenance
Compliance with standards:
ICAO Aerodrom design manual, part 5
IEC 61822 et 61821
FAA (AC 150/5345-10F Spec.L828/L829)
AENA (PPT2 ed4(2004)
I-1

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Summary of Contents for OCEM AUGIER energy DIAM4200 Series

  • Page 1 46630 40056 Valsamoggia – Loc. Crespellano (BO) – Italy Ph : + 39 051 6656 611 Fax : +39 051 6656 677 – ocem@ocem.com www.ocem.com VAT Nr : IT 031 4821 1208 a division of Energy Technology srl Installation & maintenance...

  • Page 2: Record Of Change

    DIAM4200 ©2018 AUGIER SA. RECORD OF CHANGES Rev. Pages Description From S/N App. Date First issue RG-ED 01/01/2015 Nomenclature corrections 19/05/2016 Corrections 07/07/2016 Fuse modification 04/11/2016 Warranty modification 15/05/2017 Add 20KVA power 17/11/2017 Diagrams and schematics update 20/02/2018 10, and 68 USB note, and High T°...

  • Page 3: Warranties

    DIAM4200 ©2018 AUGIER SA. WARRANTIES Guarantee AUGIER’s goods has been manufactured and will perform in accordance with applicable specifications, and any defect in design, materials or workmanship which may occur during proper and normal use during a period of 1 year from date of installation or 2 years from date of shipment will be corrected by repair or replacement by the manufacturers f.o.b factory.

  • Page 4: Safety

    DIAM4200 ©2018 AUGIER SA. SAFETY Safety precautions This equipment is normally used or connected to circuits that may employ dangerous and lethal voltages. Extreme caution should be exercised by operating or maintenance people when working on or with this equipment. See IEC 61820 &...

  • Page 5: Table Of Contents

    DIAM4200 ©2018 AUGIER SA. TABLE OF CONTENTS ……………………………………………………………………………………………… I-2 RECORD OF CHANGE WARRANTIES …………………………………………………………………………………………………………… I-3 SAFETY ……………………………………………………………………………………………………………….….. I-4 TABLE OF CONTENTS ……………………………………………………………………………………………… I-5 DESCRIPTION _______________________________________________________ I-10 OVERVIEW ______________________________________________________________________ I-10 MECHANICAL DESCRIPTION _______________________________________________________ I-11 I.2.1 DESCRIPTION ________________________________________________________________ I-11 I.2.2 GENERAL MECHANICAL FEATURES _____________________________________________ I-12 I.2.3 STORAGE CONDITIONS _______________________________________________________ I-13 I.2.4...
  • Page 6 DIAM4200 ©2018 AUGIER SA. ACCESSORIES ___________________________________________________________________ I-26 “ALIZE4100” SOFTWARE _______________________________________________________ I-26 I.7.1 OPTIONS ________________________________________________________________________ I-26 I.8.1 EARTH FAULT DETECTOR (EFD) ________________________________________________ I-26 I.8.2 OUTPUT LIGHTNING ARRESTORS _______________________________________________ I-26 I.8.3 INPUT LIGHTNING ARRESTORS _________________________________________________ I-26 I.8.4 CASTERS ____________________________________________________________________ I-27 I.8.5 BURNT LAMPS DETECTION: ____________________________________________________ I-27 I.8.6 TIME METERS: _______________________________________________________________ I-28 I.8.7...
  • Page 7 DIAM4200 ©2018 AUGIER SA. II.2.2.9 FAA Multiwire remote control with 120Vac control supply ___________________________ II-43 II.2.2.10 FAA Multiwire remote control with EXTERNAL 120Vac control supply _________________ II-43 II.2.2.10.1 Inputs (120Vac only) : ______________________________________________________ II-43 II.2.2.11 Example of FAA wiring : EXTERNAL 120 Vac ____________________________________ II-44 II.2.2.12 FAA Multiwire remote control with INTERNAL 120Vac control supply __________________ II-45 II.2.2.12.1...
  • Page 8 DIAM4200 ©2018 AUGIER SA. IV.4.1.1 LV power fault: ___________________________________________________________ IV-65 “Open Circuit” fault: ________________________________________________________ IV-65 IV.4.1.2 “Overcurrent” fault: ________________________________________________________ IV-65 IV.4.1.3 IV.4.1.4 Module power fuse fault: ____________________________________________________ IV-66 IV.4.2 OTHER FAULTS _____________________________________________________________ IV-67 IV.5 SPARE PARTS LIST _____________________________________________________________ IV-69 V APPENDIX A: DIAGRAMS ____________________________________________ V-70 APPENDIX B: JBUS TABLE ________________________________________ VI-73 VI.1 STANDARD JBUS TABLE _________________________________________________________ VI-73...
  • Page 9 DIAM4200 ©2018 AUGIER SA. ABBREVIATIONS Abbreviation Definition Ampere Alternating Current Brightness Constant Current Regulator Direct Current Earth Fault Detector High Voltage Injection Transformer Lamp Fault Detector Low Voltage Out of order Volt Volt-Ampere 6021642 DIAM4200 5 to 20KVA rev 1-8.docx...

  • Page 10: Idescription

    DIAM4200 ©2018 AUGIER SA. DESCRIPTION OVERVIEW DIAM4200 series CCRs are optimized static devices, controlled IGBT bridges, designed to maintain a constant, pre-displayed and adjustable output current independently of load or power supply fluctuations. These devices are specifically designed for visual aids supply, and particularly LED lights. They meet all international standards.

  • Page 11: Mechanical Description

    DIAM4200 ©2018 AUGIER SA. MECHANICAL DESCRIPTION I.2.1 DESCRIPTION Each CCR is housed in a cabinet fitted with lifting rings. The frame has three distinct parts: a low voltage converter stage, a low voltage compartment and a high voltage compartment. • The Low voltage converter stage of the CCR consist of one to three power modules, situated in the upper section of the regulator.

  • Page 12: General Mechanical Features

    DIAM4200 ©2018 AUGIER SA. I.2.2 GENERAL MECHANICAL FEATURES Regulators are contained in the same cabinet for all powers and input voltage. Taller cabinets could be available when inside additional equipment is requested by customer, as Circuit selector. Both cabinets are provided with hoisting eye rings, with or without casters, and can be located cuddled up to each other.

  • Page 13: Storage Conditions

    DIAM4200 ©2018 AUGIER SA. I.2.3 STORAGE CONDITIONS The components are designed to be stored in a dry, airy location, sheltered from rain, water discharges and chemical agents. We must be consulted if the components are to be stored outside, or in an ambient temperature out of the range -40°C/+55°C.

  • Page 14: Electrical Description

    DIAM4200 ©2018 AUGIER SA. ELECTRICAL DESCRIPTION I.3.1 BLOCK DIAGRAMS  See paragraph I.5 for the device operating description I.3.1.1 Overview: Interfaces Measuring Control & Board Monitoring Input Main Power LV/HV Output circuits Contactor modules Transformer circuits I.3.1.2 Electronics : I.3.2 GENERAL CIRCUIT DIAGRAMS ...

  • Page 15: General Electrical Features

    DIAM4200 ©2018 AUGIER SA. I.3.3 GENERAL ELECTRICAL FEATURES • Power supply voltage: Single phase; 230Vac, 400Vac +10/-10%, 45 to 66 Hz • Maximum rated current: 6.6 A (other values available). • Number of Brightness Levels: maximum 8, adjustable. • Heating Brightness (“Black current”): The CCR can produce “heating”...

  • Page 16: Instructions For Use

    DIAM4200 ©2018 AUGIER SA. INSTRUCTIONS FOR USE I.4.1 USER INTERFACE Operating mode: Io:0.00A STOP stop local auto menu Stop mode : Preferred information displayed: It can be changed by a long press on the “STOP” key, meanwhile the CCR is in Stop mode.
  • Page 17 DIAM4200 ©2018 AUGIER SA. Menus: Io:0.00A STOP stop local auto menu Access to menu Monitoring To navigate in the menus Alarms and Warnings: ALARM: I<<Open Cir. reset Alarm (the CCR failed to supply the load); for example, the CCR is stopped by a loop open circuit : Cancel fault(s) Warning (the CCR doesn’t stop;...

  • Page 18: Control

    DIAM4200 ©2018 AUGIER SA. Screen saver : The brightness decreases automatically or turn off after one hour if the keyboard is not used. Turns on again instantly when a key is pressed. (Function user-definable) I.4.2 CONTROL The device is controlled by mean of a 4 buttons keypad which allows to change the operating mode: “Stop” – Manual or “Local”...
  • Page 19 DIAM4200 ©2018 AUGIER SA. Warning: WARNING is an indicative message, which does not change regulation and supply function in connection with the load. (Except for mains warning) If any warning have been detected, the following message(s) can be shown on the display: •...

  • Page 20: Remote Information Feedback

    DIAM4200 ©2018 AUGIER SA. I.4.4 REMOTE INFORMATION FEEDBACK Dry contacts: Information returned: • Selected brightness • Operating mode: Local/Remote control • “Open Circuit” fault • “Overcurrent” fault • If option “EFD” appears: EFD Level 1 and 2 warnings • If option “Burnt lamps” appears: Burnt lamps level 1 and 2 warnings •...

  • Page 21: Operation

    DIAM4200 ©2018 AUGIER SA. OPERATION  The “Parameter Access” function must be activated before changing parameters, in order to avoid unwanted changes. Pressing the menu touch, the display shows: Monitoring then scroll through the top-level menu items using the keys. When the “Options” item is shown like: Options press OK to go into the “Options”...

  • Page 22: Configuration

    DIAM4200 ©2018 AUGIER SA. I.5.1 CONFIGURATION The “Configuration” menu is used to define the basic parameters of the CCR (for example when replacing the main board): • Rated mains voltage in Vrms: 220-230-240380-400-415 • Rated power in kVA: 5-7.5-10-15-20 • Number of brightness (Including B0): from 1 to 8 I.5.2 SETTING The “Setting”...

  • Page 23: Overcurrent

    DIAM4200 ©2018 AUGIER SA. I.5.3.4 “Overcurrent”: Overcurrent protection is activated if the output current goes above a defined value for a defined period. There are three adjustable Overcurrent levels: Setting current levels I>> Level 1, I>> Level 2, I>> Level 3, Duration IL1, Duration IL 2, Duration IL 3 : Go into the menu “Alarms and Warnings”...

  • Page 24: Sub-Assemblies

    DIAM4200 ©2018 AUGIER SA. SUB-ASSEMBLIES I.6.1 CUT OUT AND EARTHING PLATE (OPTION) AUGIER’s experience regarding CCRs has been used to simplify the HV compartment and maintenance operations to the maximum. With that option, the CCR is equipped with an cut-out and earthing plate, using two jumpers which allows to carry out all maintenance and measurement operations, without unscrewing any load terminal or earth connection, and without requiring any special tools.

  • Page 25: Load Measurements

    DIAM4200 ©2018 AUGIER SA. I.6.1.3 Load measurements: Removing the lower jumper, CCR will be still short-circuited and earthed, but loop’s terminals will be let free, in order to allow to proceed at all insulation and continuity measurements, which can be carried out as well as any other testing or research operations concerning the load.

  • Page 26: Accessories

    DIAM4200 ©2018 AUGIER SA. ACCESSORIES I.7.1 “ALIZE4100” SOFTWARE The CCR is configured in factory but its parameters can be changed directly on the equipment without using any special accessories. The CCR can also be configured via a PC-type computer linked to the USB socket on the front of the device.

  • Page 27: Casters

    DIAM4200 ©2018 AUGIER SA. The active part of the protector can be replaced, in case of failure or short circuit due to particularly high energy overvoltage. I.8.4 CASTERS CCRs can be delivered with or without chassis casters, preferably uni-directional (other models on request) I.8.5 BURNT LAMPS DETECTION: This option determines the number of burnt lamps in the output load.

  • Page 28: Time Meters

    DIAM4200 ©2018 AUGIER SA. The number of fault lamps can be seen in the “Monitoring” menu Two comparison levels (warnings level 1 & 2) are available. They are preferably fixed at 5 and 10. Setting Level LFD1 and Level LFD2 parameters: Go into the menu “Alarms and Warnings”...

  • Page 29: Other Options

    DIAM4200 ©2018 AUGIER SA. I.8.9 OTHER OPTIONS CCRs can also be equipped with the following options: • Circuits selector (consult Augier) • Interbus-S, Lonwork or other bus for monitoring and control. • 20 A output current – In this case, parameters in the Jbus file, or from ALIZE4000 software, are seen as standard (max.

  • Page 30: Installation

    DIAM4200 ©2018 AUGIER SA. INSTALLATION II.1 PREPARATION II.1.1 EQUIPMENT RECEPTION II.1.1.1 Equipment delivered: The following are delivered with the CCR: ▪ The “Installation and Maintenance” instructions manual for the device ▪ A leaflet detailing possible added (non regular) options ▪ Factory test report for the device II.1.1.2 Checking the equipment: When the device is received, check that the frame and its components (in particular the electronic and...

  • Page 31: Ii.1.3 Checking The Installation

    DIAM4200 ©2018 AUGIER SA. II.1.3 CHECKING THE INSTALLATION In checking the suitability of the electrical installation in which the CCR is to be integrated, the following points must be observed: II.1.3.1 Single phase power supply: This must be compatible with the electrical characteristics of the device as shown on the rating plate and factory test report.

  • Page 32: Ii.2 Connections

    DIAM4200 ©2018 AUGIER SA. II.2 CONNECTIONS II.2.1 POWER AND EARTH  N.B.: before making any connections, make sure the installation is turned OFF. II.2.1.1 LV supply: Connection to the mains is made at the back of the CCR, by the two cage terminals provided: the two power cables run from beneath the frame in the left duct, and have to be connected to the power supply block in the left upper part of the LV unit.

  • Page 33: Ii.2.1.3 Lighting Loop

    DIAM4200 ©2018 AUGIER SA. II.2.1.3 Lighting loop: Connection is made at the back, the cables arriving through the base, from beneath the device: • Connect the two load cables to the “HV1” and “HV2” terminals on the load plate (or on the Cut out plate, if the option is present) by crimping the lugs (φ...

  • Page 34: Ii.2.2 Remote Control Connections

    DIAM4200 ©2018 AUGIER SA. II.2.2 REMOTE CONTROL CONNECTIONS Connections to the control system is made at the front of the CCR, on terminal bloc provided on the interface board (FAA or IEC type). If the cable is screened, connect the shield only on 1 side, to the frame or at controller’s ground terminal.

  • Page 35: Ii.2.2.1 Iec Multiwire Remote Control (Iec Type Ccrs Only)

    DIAM4200 ©2018 AUGIER SA. II.2.2.1 IEC Multiwire remote control (IEC type CCRs only): This board is used for all standards based on IEC standard (STNA...) or if the relays board type FAA is not needed. II.2.2.1.1 Terminal block T1 (Inputs and brightness indication) N°...

  • Page 36: Terminal Block T2 (Other Outputs)

    DIAM4200 ©2018 AUGIER SA. II.2.2.1.2 Terminal block T2 (other outputs) N° Function Type B7 return Open collector (note 3) Local mode Open collector (note 3) Remote control mode Open collector (note 3) Voltage-current-flow Open collector (note 3) 9-10 Current error Open collector (note 3) 11-12 Open circuit...

  • Page 37: Ii.2.2.2 Souriau Multiwire Remote Control With 20 To 60Vdc Control Supply

    DIAM4200 ©2018 AUGIER SA. II.2.2.2 SOURIAU multiwire remote control with 20 to 60Vdc control supply This relay board is used for SOURIAU circulars connectors, 12 and 19 pins. II.2.2.2.1 Control (20 to 60 Vdc only) : Terminal T.Bloc Function SOURIAU Pin Type B1 control 12b/9...

  • Page 38: Ii.2.2.3 Aena Multiwire Remote Control With 20 To 60Vdc Control Supply

    DIAM4200 ©2018 AUGIER SA. II.2.2.3 AENA multiwire remote control with 20 to 60Vdc control supply This relay board is used for AENA connectors: AENA connectors: 6021642 DIAM4200 5 to 20KVA rev 1-8.docx II-38...
  • Page 39 DIAM4200 ©2018 AUGIER SA. Control and monitoring connections (AENA 2004): AENA T1-T2 DESCRIPTION VOLTAGE FUNCTION Command step 1 + 48V Control T1-1 Command step 2 + 48V Control T1-2 Command step 3 + 48V Control T1-3 Command step 4 + 48V Control T1-4 Command step 5...

  • Page 40: Ii.2.2.4 Faa Multiwire Remote Control With 20 To 60Vdc Control Supply

    DIAM4200 ©2018 AUGIER SA. II.2.2.4 FAA Multiwire remote control with 20 to 60Vdc control supply II.2.2.5 FAA Multiwire remote control with EXTERNAL 20 to 60Vdc control supply When delivered, the CCR is configured in factory as : - “External” power supply: see Wiring remote control voltage configuration.

  • Page 41: Ii.2.2.6 Example Of Faa Wiring : External 48Vdc

    DIAM4200 ©2018 AUGIER SA. II.2.2.6 Example of FAA wiring : EXTERNAL 48Vdc According AC150/5340-30, and only for control lines 3 Steps CCR Polarity : irrelevant (see Wiring remote control voltage configuration): DIAM4200 L828/L829 II.2.2.7 FAA Multiwire remote control with INTERNAL 20 to 60Vdc control supply When delivered, the CCR is configured in factory as : - “Internal”...

  • Page 42: Ii.2.2.8 Example Of Faa Wiring : Internal 20 To 60Vdc

    DIAM4200 ©2018 AUGIER SA. Notes : FAA Labels : - CCI : common of the internal power supply (30Vdc) : must be linked to an input for activation (Pins 1 to 13). - “CC” : when selected, the CCR goes to B1 (see: Operating modes for multiwire (FAA &...

  • Page 43: Ii.2.2.9 Faa Multiwire Remote Control With 120Vac Control Supply

    DIAM4200 ©2018 AUGIER SA. II.2.2.9 FAA Multiwire remote control with 120Vac control supply II.2.2.10 FAA Multiwire remote control with EXTERNAL 120Vac control supply When delivered, the CCR is configured in factory as : - “External” power supply, see: Wiring remote control voltage configuration - a small daughter board is plugged on J1 of the FAA remote control board - “ON order”...

  • Page 44: Ii.2.2.11 Example Of Faa Wiring : External 120 Vac

    DIAM4200 ©2018 AUGIER SA. Notes : FAA Labels : - CCI is the common of the external power supply (120Vac) for all inputs (Pins 1 to 6). - “CC” : when selected, the CCR goes to B1 (see: Operating modes for multiwire (FAA & IEC) remote control The “circuit selector”...

  • Page 45: Ii.2.2.12 Faa Multiwire Remote Control With Internal 120Vac Control Supply

    DIAM4200 ©2018 AUGIER SA. II.2.2.12 FAA Multiwire remote control with INTERNAL 120Vac control supply When delivered, the CCR is configured in factory as : - “External” power supply, see: Wiring remote control voltage configuration - a small daughter board is plugged on J1 of the FAA remote control board - “ON order”...

  • Page 46: Ii.2.2.13 Example Of Faa Wiring : Internal 120Vac

    DIAM4200 ©2018 AUGIER SA. II.2.2.13 Example of FAA wiring : INTERNAL 120Vac According AC150/5340-30, and only for control lines 3 Steps CCR The 120V source is isolated from mains. Note than CCI is linked to earth through 1Mohm/2.2nF on the mother-board DIAM4200 L828/L829 2.2nF II-46...

  • Page 47: Ii.2.2.14 Faa Multiwire Remote Control Outputs

    DIAM4200 ©2018 AUGIER SA. II.2.2.14 FAA Multiwire remote control outputs: FAA TYPE (MONITORING) CCR power Relay Information feedback contact Information Information feedback: NO feedback: YES  B1 return   B2 return   B3 return   B4 return ...
  • Page 48 DIAM4200 ©2018 AUGIER SA. FAA TYPE (MONITORING) CCR power Relay Information feedback contact Information Information feedback: NO feedback: YES  Circuit 1 energised   Circuit 2 energised   Circuit 3 energised   Circuit 4 energised   Circuit 5 energised ...

  • Page 49: Ii.2.2.15 Wiring Remote Control Voltage Configuration

    DIAM4200 ©2018 AUGIER SA. II.2.2.15 Wiring remote control voltage configuration The DIAM CCR can be remotely controlled either by an external voltage (20 to 60 VDC positive or negative, or 120Vac), or by “free potential” contacts (internal power supply 30VDC from the CCR, or additional 120Vac source).

  • Page 50: Ii.2.2.16 Operating Modes For Multiwire (Faa & Iec) Remote Control

    DIAM4200 ©2018 AUGIER SA. II.2.2.16 Operating modes for multiwire (FAA & IEC) remote control The device can be controlled in two ways: • “Without ON order”, with direct command of brightness levels. (preferred configuration) • “With ON order” and brightness selection The choice is made by setting a parameter in the jbus table using ALIZE4100 software.

  • Page 51: Ii.2.2.17 Rs485/Rs422 Serial Link (Option)

    DIAM4200 ©2018 AUGIER SA. II.2.2.17 RS485/RS422 Serial Link (Option): Each serial link is equipped with two SubD 9-pin (1 female and 1 male sockets). The links are electrically insulated from all the other circuits: Sub D connectors: RS422/RS485 Pin Type function Output Output...
  • Page 52 DIAM4200 ©2018 AUGIER SA. Serial link parameters: The asynchronous serial links are defined as follows: Preferred parameters : 9600 baud, 8 data bits, 1 stop bits, no parity. JBUS protocol with Id=1 at delivery. It is possible to change the speed and the ID in the “Serial Link” menu: •...

  • Page 53: Ii.2.2.18 Ethernet Link (Option)

    DIAM4200 ©2018 AUGIER SA. II.2.2.18 Ethernet link (Option): DIAM4100 CCR can be equipped with one or two Ethernet interfaces. The used protocol is MODBUS TCP (port 502). Supplied functions are : function 3 (number of words <= 100), function 6.and function 16 (number of words =1) Slave ID = 1.

  • Page 54: Ii.2.2.19 Remote Fail Safe Mode

    DIAM4200 ©2018 AUGIER SA. II.2.2.19 Remote fail safe mode: A « remote fail safe mode » can be set on the CCR. This mode is used to set a default brightness if the serial communication or the wire control fail. •...

  • Page 55: Ii.2.2.21 Lonworks Link (Option)

    DIAM4200 ©2018 AUGIER SA. II.2.2.21 Lonworks link (Option): The lonworks interface use an FT10 module. II.2.2.22 4-20mA outputs (Option) II.2.3 4-20MA LOOP CURRENT : The CCR can be delivered with two independent 4-20mA current loops with the following features : •...

  • Page 56: Ii.2.3.1 4-20Ma Current Loop For Output Current And Power Measurements

    DIAM4200 ©2018 AUGIER SA. II.2.3.1 4-20mA current loop for output current and power measurements : • First output (J10): I1 = 4 mA + (Io /10A) * 16 mA. Example: for Io = 6.6 Arms, I1 = 4 mA + (6.6/10) * 16 mA = 14.56 mA •...

  • Page 57: Ii.2.4 Circuit Selector

    DIAM4200 ©2018 AUGIER SA. II.2.4 CIRCUIT SELECTOR: External CS : The DIAM CCR has two electrical interlock terminals, terminal S1 and S2 , located near the two power supply terminals, which must be connected to the door contact and circuit selector interlock. When the CCR is used with a circuit selector, it must be stopped about 100ms before the circuit is selected.

  • Page 58: Ii.3 Adjusting The Ccr

    DIAM4200 ©2018 AUGIER SA. II.3 ADJUSTING THE CCR II.3.1 PARAMETER MODIFICATION Preferably, and according to the CCR, the parameters are pre-set in the factory as ordered, so it is not necessary to reconfigure them during device installation and commissioning. II.3.1.1 Preferred configuration values: The preferred configuration (if no precision on orders, or in case of new mother board) is as follow : •...

  • Page 59: Ii.3.1.2 Brightness Values

    DIAM4200 ©2018 AUGIER SA. II.3.1.2 Brightness values: See paragraph I.5.2  If the CCR does not supply the desired current, either it is in overload or the load contains transformers with open secondaries (missing or burnt lamps) II.3.1.3 Value of “Open Circuit” protection level: See paragraph I.5.3.2 II.3.1.4 Value of “Overcurrent”...

  • Page 60: Commissioning

    DIAM4200 ©2018 AUGIER SA. COMMISSIONING After that all installation operations defined in the previous section have been completed, the DIAM4200 CCR can be commissioned. III.1 PROCEDURE 1. Close the fuse box master switches, or the main circuit breaker 2. Be sure that the jumpers of the Cut-out plate (if option) are in “normal” position 3.

  • Page 61: Iii.2 Tests

    DIAM4200 ©2018 AUGIER SA. III.2 TESTS III.2.1 SHORT-CIRCUIT TESTS  DO NOT carry out this test if there is any doubt about the operation of the CCR, or if there is a fault or breakdown. 1. Switch off the CCR from the power. 2.

  • Page 62: Maintenance

    DIAM4200 ©2018 AUGIER SA. MAINTENANCE IV.1 FORMALISATION To follow maintenance procedures correctly, the following points must be observed: ▪ Create a maintenance file containing the headings “Date”, “Time”, “Maintenance Engineer”, “CCR reference”, “Problem definition”, “Solution applied”, and “Time spent” ▪ The spare parts monitoring sheet (with their control numbers) should be completed if necessary.

  • Page 63: Iv.3 Preventive

    DIAM4200 ©2018 AUGIER SA. IV.3 PREVENTIVE IV.3.1 FIRST MONTHS In the first months of use, check the tightness of terminals and connections, particularly for HV or LV power circuits : ▪ Input terminals, fuse-holders or circuit breaker, contactor ▪ Output terminals, brass straps on the load plate, all screwed connections at the back of the load plate.

  • Page 64: Iv.4 Corrective

    DIAM4200 ©2018 AUGIER SA. IV.4 CORRECTIVE IV.4.1 FUSES ON MOTHER BOARD FUSES 3. 15AT FUSE REFERENCE: 5x20 3.15A Time lag (CODE: 10 27584) IV.4.2 FUSES ON INTERFACE BOARD FUSE 250V/100mAT FUSE 250V/500mAT 6021642 DIAM4200 5 to 20KVA rev 1-8.docx IV-64...

  • Page 65: Iv.4.1 Fault Diagnosis

    DIAM4200 ©2018 AUGIER SA. IV.4.3 FAULT DIAGNOSIS  See paragraph I.5.3 for a description of the following protections. IV.4.3.1 LV power fault: Symptom Fault Action The CCR has stopped LV power fault Check the voltage level of the LV power supply The message: Check parameter settings in the “ALARM : Bad supply”...

  • Page 66: Module Power Fuse Fault

    DIAM4200 ©2018 AUGIER SA. IV.4.3.4 Module power fuse fault: Follow the next procedure in order to replace the power fuse of any regulator power module. The fuse is located at the rear of the regulator, mounted on dedicated terminals of the power module(s). ...

  • Page 67: Iv.4.2 Other Faults

    DIAM4200 ©2018 AUGIER SA. IV.4.4 OTHER FAULTS Symptom Fault Action Output current insufficient Large number of ITs open Check the number of ITs open due to missing or fault lamps The message “Warning: Regulation error” CCR power insufficient Check that the installed power is not greater than the power of the CCR is displayed Display remains off when CCR is...
  • Page 68 DIAM4200 ©2018 AUGIER SA. Symptom Fault Action “WARNING : Meas. lamps” No output voltage measurement. Check wire position in current sensor Inconsistent measure. for proper current direction, using ALIZE4100 (“graphic” display, all curves must be phased) Perform “lamp burnt” learning again. “ALARM : BAD Interface”...

  • Page 69: Iv.5 Spare Parts List

    DIAM4200 ©2018 AUGIER SA. IV.5 SPARE PARTS LIST Input Description REFERENCES voltage 5 kVA 7,5 kVA 10 kVA 15 kVA 20 kVA C120N IC60N 32A IC60N 40A IC60N 63A C120N 80A 220/240V 125A C C 10.25254 C 10.26780 C 10.25256 C 10.22503 10.27676 Breaker DJ...

  • Page 70: Appendix A: Diagrams

    DIAM4200 ©2018 AUGIER SA. Input Description REFERENCES voltage 5 kVA 7,5 kVA 10 kVA 15 kVA 20 kVA 220/240V Auxiliary Autotransformer T3 380/415V 44254 Power supply AL 10.27217 Capacitor C2 10.20841 Fan 12V 30.12254 220/240V 30.12210 Power unit 5KVA 380/415V 30.12310 220/240V Fus 550V 14x55 32A...
  • Page 71 DIAM4200 ©2018 AUGIER SA. DIAM4200 7,5 to 20KVA AENA 230V 6021642 DIAM4200 5 to 20KVA rev 1-8.docx V-71...
  • Page 72 DIAM4200 ©2018 AUGIER SA. DIAM4200 7,5 to 20KVA 400V 6021642 DIAM4200 5 to 20KVA rev 1-8.docx V-72...

  • Page 73: Appendix B: Jbus Table

    DIAM4200 ©2018 AUGIER SA. APPENDIX B: JBUS TABLE VI.1 STANDARD JBUS TABLE Adr. R/W Mode Memory Label Detail Bit clear Bit set Default Comments Value Warnings Bit0 Stop Start Main switch status Bit1 Pb power line Power supply over range Bit2 Pb EFD Level 1 or Level 2 or EFD board...
  • Page 74 DIAM4200 ©2018 AUGIER SA. Adr. R/W Mode Memory Label Detail Bit clear Bit set Default Comments Value Heat sink temperature Only for DIAM4200 EFD board status Bit0 Communication error Bit1 Internal error Interface board status Bit0 Communication error Bit1 Internal error Eeprom Status flags Bit0...
  • Page 75 DIAM4200 ©2018 AUGIER SA. Adr. R/W Mode Memory Label Detail Bit clear Bit set Default Comments Value *KΩ(10KΩ to 10MΩ) R/W Sup Eeprom R Level EFD1 1000 *KΩ(10KΩ to 10MΩ) R/W Sup Eeprom R Level EFD2 R/W Sup Eeprom Level 1 Overcurrent *10mA (0 to 9Arms) R/W Sup Eeprom...
  • Page 76 DIAM4200 ©2018 AUGIER SA. Adr. R/W Mode Memory Label Detail Bit clear Bit set Default Comments Value Without “ON” order With “ON” order Run Order “ON” R/W Sup Eeprom Parameters 1 Bit0 Bit1 Run to B0 Run to B1 Default brightness Bit2 Live Voltage Current flow in the loop...
  • Page 77 DIAM4200 ©2018 AUGIER SA. Adr. R/W Mode Memory Label Detail Bit clear Bit set Default Comments Value Eeprom Brightness B3 time clock H2, H1 see note 1 Eeprom Brightness B3 time clock H0, M see note 1 Eeprom Brightness B4 time clock H2, H1 see note 1 Eeprom Brightness B4 time clock...
  • Page 78 DIAM4200 ©2018 AUGIER SA. Adr. R/W Mode Memory Label Detail Bit clear Bit set Default Comments Value R/W Sup Eeprom Memory 0 lamps B0 0 to 1000 R/W Sup Eeprom Memory 0 lamps B1 0 to 1000 R/W Sup Eeprom Memory 0 lamps B2 0 to 1000 R/W Sup...
  • Page 79 DIAM4200 ©2018 AUGIER SA. Adr. R/W Mode Memory Label Detail Bit clear Bit set Default Comments Value Interface board relays status 1 Bit0 OUT_K17 Bit1 OUT_K18 Bit2 OUT_K19 Bit3 OUT_K20 Bit4 OUT_K21 Bit5 OUT_K22 Bit6 OUT_K23 Bit7 OUT_K24 Bit8 Bit9 Bit10 Bit11 Bit12...
  • Page 80 DIAM4200 ©2018 AUGIER SA. Adr. R/W Mode Memory Label Detail Bit clear Bit set Default Comments Value Input auxiliary inputs Bit0 AUX1 Bit1 AUX2 Bit2 AUX3 Bit3 AUX4 Phase angle 0 to 100 Eeprom IP Mask module 1 (bytes 0&1) 255.255 65535 (0 to 65535) Eeprom...
  • Page 81 DIAM4200 ©2018 AUGIER SA. Adr. R/W Mode Memory Label Detail Bit clear Bit set Default Comments Value Word 1 switch over Word 2 switch over R/W Sup Soft download 85 in decimal Mother board number R/W Sup Eeprom Main menu display number 0: Output current, Brightness 1: Output current, Output voltage 2: Output current, Output power...

  • Page 82: Appendix C: Ordering Code

    DIAM4200 ©2018 AUGIER SA. APPENDIX C: ORDERING CODE DIAM4200 PART NUMBER IDENTIFICATION (OLD CODE, UP TO 2018) The DIAM4200 regulator is identified by a serial ordering number which indicates its type and particularity. If needed, add all useful precision and options. Example : D42-IEC-1-5-50-15-400-B21-530 = DIAM4200 compliant to IEC, 6.6A, 5 brightness, 50Hz, 15kVA, 400Vac, with a multiwire interface (dry contacts) ,Jbus serial network, lightning arrestors on output terminals, Circuit breaker, EFD and LFD D 4 2...

  • Page 83: Diam4200 Part Number Identification

    DIAM4200 ©2018 AUGIER SA. DIAM4200 PART NUMBER IDENTIFICATION (NEW CODE, FROM 2018) The DIAM4200 sinusoidal CCR is identified by a serial ordering number which indicates its type, options and particularity . Example : D42-IEC5-4005-B65A ICS2 = DIAM4200 CCR compliant with IEC, 5 brightness, 400V, 5kVA, controlled by wired remote voltage and double ETHERNET, earth fault detector, input lightning arresters and AUGIER output disconnector.
  • Page 84 DIAM4200 ©2018 AUGIER SA. Distributed by : ® AUGIER 6021642 DIAM4200 5 to 20KVA rev 1-8.docx VII-84 BP 131 – 06513 CARROS Cedex France Tel. +33 (0)4 92 08 62 00 – Fax +33 (0)4 93 29 01 40...

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