Arconic 2624 Series Instruction Manual

Arconic 2624 Series Instruction Manual

Hydraulic installation tools

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Instruction Manual
2624
2630
and
Hydraulic Installation Tools
series
February 16, 2018
HK1052
Makers of Huck
, Marson
®
Brand Fasteners, Tools & Accessories
2
3-4
5
6
6
7
8
9
10-14
14
15
16
, Recoil
®
®

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Summary of Contents for Arconic 2624 Series

  • Page 1: Table Of Contents

    Declaration of Conformity Safety Instructions Instruction Manual Specifications 2624 2630 series Principle of Operation Hydraulic Installation Tools Preparation for Use Maintenance Disassembly Instructions Assembly Instructions Components Drawings 10-14 Kits and Accessories Sticker Locations Troubleshooting Makers of Huck , Marson , Recoil February 16, 2018 ®...
  • Page 2: Declaration Of Conformity

    2624 & 2630 series Hydraulic Installation Tools (HK1052)
  • Page 3: Safety Instructions

    2624 & 2630 series Hydraulic Installation Tools (HK1052) Safety Instructions assembly before installing the next fastener. GLOSSARY OF TERMS AND SYMBOLS: 15. Check clearance between trigger and work piece to - Product complies with requirements set forth by ensure there is no pinch point when tool is activated. the relevant European directives.
  • Page 4 2624 & 2630 series Hydraulic Installation Tools (HK1052) Safety Instructions (continued) IV. REPETITIVE MOTION HAZARDS: instructions and as required by occupational health and 1. When using assembly power tool, the operator can safety regulations. experience discomfort in the hands, arms, shoulders, 4.
  • Page 5: Specifications

    2624 & 2630 series Hydraulic Installation Tools (HK1052) Specifications POWER SOURCE: MAX RETURN PRESSURE: Huck Powerig® Hydraulic Power Source • 2624 series: 3,200 psi (221 BAR) • 2630 series: 2,600 psi (180 BAR) HOSE KITS: Use only genuine HUCK Hose Kits rated @ PULL CAPACITY: 10,000 psi (689.5 BAR) working pressure.
  • Page 6: Principle Of Operation

    2624 & 2630 series Hydraulic Installation Tools (HK1052) Principle of Operation Upon pressing trigger, a solenoid-operated valve in the Powerig® hydraulic power Piston Travel Piston Travel source directs pressurized fluid through the Pintail PULL hose to the front side of the piston; Ejector fluid on the RETURN side flows back to the tank (Fig 1a).
  • Page 7: Maintenance

    2624 & 2630 series Hydraulic Installation Tools (HK1052) Maintenance Stickers on the tool must be replaced when the cylinder is replaced, or if they become worn, damaged, or unreadable. Refer to Sticker Locations in this manual for information on sticker locations and part numbers. POWERIG®...
  • Page 8: Disassembly Instructions

    PRESS two wires from the switch. Remove cord from tool. Piston Assembly Tool Disassemble electrical connector (P/N 110686). (2624 series) 123111-7 6. Models 2624, 2624-15: Remove end cap retaining (2630 series) 123111-9 ring, cover plate, and locking disk. (Figure 8)
  • Page 9: Assembly Instructions

    The spacer is only used during disassembly Piston Insertion Tool procedure, as it assists in pushing out the front 121694-2624 (2624 series) gland assembly along with the piston. 121694-2630 (2630 series) 3. Install Polyseal, O-ring, Back-up ring, wiper housing, and wiper into front gland.
  • Page 10: Components Drawings

    2624 & 2630 series Hydraulic Installation Tools (HK1052) Assembly Drawing 2624 & 2624-15 125691 500862 122769-2 128048 End Cap 125682 Front Gland Assembly Back-up GLYD Ring (contains Gland and O-Ring 500862 O-Ring components labeled Ring 125686 Piston Assembly 126108 507417 125691 Back-up Ring 125683 (contains Piston and...
  • Page 11 2624 & 2630 series Hydraulic Installation Tools (HK1052) Assembly Drawing 2624HS & 2624-PT 122769-2 128047 End Cap 125691 500862 125682 Front Gland GLYD Ring O-Ring Back-up 500862 O-Ring Ring 126108 127224 Piston 507417 125691 Back-up Ring (2624HS) 125683 Cylinder 127224-1 Piston Polyseal (2624-PT) Wiper Housing...
  • Page 12 2624 & 2630 series Hydraulic Installation Tools (HK1052) Assembly Drawing 2624PTD 500062 Screw (3) 12804 7 End Cap Apply Loctite® 243 Threadlocker 500862 O-Ring 509052 (HUCK p/n 508567) to screw threads 125691 500862 125682 Front Gland per manufacturer instructions GLYD Ring 125691 Back-up Ring Back-up O-Ring...
  • Page 13 2624 & 2630 series Hydraulic Installation Tools (HK1052) Assembly Drawing 2630 & 2630RR Figure 11 126966 501164 126958 Piston (2630) 126959 Front Gland 500869 O-Ring 128054 Cylinder 127274 Piston (2630RR) Back-up 126962 506171 Polyseal End Cap Assembly Ring Wiper Housing 101395 Retaining Sleeve 122769-4 GLYD Ring 506174...
  • Page 14: Kits And Accessories

    2630, 2630RR - 2630KIT flexibility. Each Suspension Bracket Assembly contains the Bracket and Hardware shown below. ASSEMBLY TOOL KITS 2624 series 127400-2624 2624 / 2624HS Assembly Tool Kit- 123110-9 2630 series 127400-2630 Includes: (Fig.
  • Page 15: Sticker Locations

    2624 & 2630 series Hydraulic Installation Tools (HK1052) Sticker Locations The 2600 Series tools are labeled with important stickers that contain safety and pressure-settings information. These stickers must remain on the tools and be legible. Damaged, worn, and missing stickers must be replaced. Sticker part numbers are shown below.
  • Page 16: Troubleshooting

    2624 & 2630 series Hydraulic Installation Tools (HK1052) Troubleshooting Always check the simplest possible cause (such as a loose or disconnected trigger line) of a malfunction first. Then proceed logically, eliminating other possible causes until the cause is discovered. Where possible, substitute known good parts for suspected defective parts.
  • Page 17 2624 & 2630 series Hydraulic Installation Tools (HK1052) Limited Warranties Limited Lifetime Warranty on BobTail® Tools: Tooling, Part(s) and Other Items not manufactured by Huck: Huck International, Inc. warrants to the original purchaser that its BobTail® installation tools manufactured after HUCK makes no warranty with respect to the tooling, 12/1/2016 shall be free from defects in materials and part(s), or other items manufactured by third parties.
  • Page 18 Arconic Inc. (NYSE: ARNC) creates breakthrough products Through the ingenuity of our people and cutting-edge that shape industries. Working in close partnership with advanced manufacturing, we deliver these products at a our customers, we solve complex engineering challenges quality and efficiency that ensures customer success and to transform the way we fly, drive, build and power.

This manual is also suitable for:

2630 series26242624-1526302630rr2624hs ... Show all

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