Table of Contents
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Instruction Manual
2022
and
Pneudraulic Installation Tools
series
January 9, 2019
HK1021
Declaration of Conformity
Disassembly Instructions
Assembly Instructions
Components Drawings
Kits and Accessories
Troubleshooting
Makers of Huck
, Marson
®
Brand Fasteners, Tools & Accessories
2
3
4-6
7
7
8
8
9-10
11-12
13
14
14-17
18
18
, Recoil
®
®
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Summary of Contents for Arconic 2022 Series
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Page 1: Table Of Contents
Declaration of Conformity Safety Instructions Instruction Manual Specifications 2022 ERT9 series Principle of Operation Pneudraulic Installation Tools Preparation for Use Operating Instructions Maintenance Disassembly Instructions 9-10 Assembly Instructions 11-12 Fill and Bleed Measuring Tool Stroke Components Drawings 14-17 Kits and Accessories Troubleshooting Makers of Huck , Marson... - Page 2 2022 and ERT9 series Pneudraulic Installation Tools (HK1021)
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Page 3: Safety Instructions
2022 and ERT9 series Pneudraulic Installation Tools (HK1021) Safety Instructions 8. There is possibility of forcible ejection of pintails or spent mandrels from GLOSSARY OF TERMS AND SYMBOLS: front of tool. III. OPERATInG HAzARDS: 1. Use of tool can expose the operator’s hands to hazards including: - Product complies with requirements set forth by crushing, impacts, cuts, abrasions and heat. Wear suitable gloves to the relevant European directives. protect hands. 2. Operators and maintenance personnel shall be physically able to handle - Read manual prior to using this equipment. the bulk, weight and power of the tool. 3. Hold the tool correctly and be ready to counteract normal or sudden movements with both hands available. -
Page 4: Specifications
2022 and ERT9 series Pneudraulic Installation Tools (HK1021) Specifications STROKE: 1.026 in (2.61 cm) WEIGHT: 5.4 lbs (2.45 kg) MAX AIR PRESSURE: 90 psi (6.2 bar) Ø (4.0) (9.8) MAX FlOW RATE: 8.5 scfm (241 l/min) POWER SOURCE: 90 psi (6.2 bar) maximum shop air MAX OPERATInG TEMP: 125°... -
Page 5: Principle Of Operation
2022 and ERT9 series Pneudraulic Installation Tools (HK1021) Principle of Operation PULL Piston Spring Hydraulic Damper Hydraulic Piston Rod Valve Piston Rod Throttle Valve Throttle Valve (RETURN position) (PULL position) Throttle Valve Spring Hydraulic Oil Air Pressure Exhaust Air Exhaust Muffler Piston PUll STROKE... -
Page 6: Preparation For Use
2022 and ERT9 series Pneudraulic Installation Tools (HK1021) Preparation for Use WARnInGS: WARnInG: To avoid pinch points, be sure As applicable, do NOT use without deflectors there is adequate clearance for tool and or pintail bottles. operator’s hands before proceeding. Tool moving toward structure may crush hands If deflectors are removed or damaged, or fingers between tool and structure if... -
Page 7: Operating Instructions
2022 and ERT9 series Pneudraulic Installation Tools (HK1021) Operating Instructions Read all of these instructions in order to ensure the safe operation of this equipment. WARnInGS: WARnInGS: Inspect tools for damage and wear before Wear approved eye and hearing protection. using. -
Page 8: Maintenance
2022 and ERT9 series Pneudraulic Installation Tools (HK1021) Maintenance GEnERAl DAIly The operating efficiency of your tool is directly related • Huck recommends using a filter-regulator- to the performance of the entire system. Regular lubricator unit. If one is not being used, uncouple inspection and the immediate correction of minor the air disconnects and add a few drops of problems will keep the tool operating efficiently,... - Page 9 2022 and ERT9 series Pneudraulic Installation Tools (HK1021) Disassembly WARnInG: Disconnect the air hose from the CAUTIOn: Take care to not scratch the tool before performing any maintenance. piston rod or cylinder when removing. Serious personal injury could result if the air hose is connected.
- Page 10 2022 and ERT9 series Pneudraulic Installation Tools (HK1021) Disassembly continued HEAD/HAnDlE 6. Remove the Piston Assembly Tool from the This procedure is applicable to models 2022 and piston, and remove the Polyseal Insertion Tool 2022l. For component identification, see Figures 3, 4, from the rear of the head/handle.
- Page 11 2022 and ERT9 series Pneudraulic Installation Tools (HK1021) Assembly HEAD/HAnDlE in Figure 7.) This procedure is for the assembly of the head/ 5. Assemble the front gland, O-ring, Back-up handle of models 2022, 2022l, and ERT9. For ring, Polyseal, wiper, and gland cap. (note the component identification, see Figures 7, 8, &...
- Page 12 2022 and ERT9 series Pneudraulic Installation Tools (HK1021) Assembly (continued) GEnERAl 13. Snap the lever guard in place, and install the For component identification, see Figures 2, 7, 14, & pivot screw in the cylinder to retain the throttle arm. 1.
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Page 13: Fill And Bleed
2022 and ERT9 series Pneudraulic Installation Tools (HK1021) Fill and Bleed This section documents the “bleed-&-fill” procedure. 3. Screw the fill bottle into the fill port. For component identification, see Figures 9, 10, & 4. Stand the tool upright on a bench. Trigger the tool slowly (20–30 cycles), and bend the fill ReQuIReD eQuIPMeNT bottle at a right-angle (90°) to the tool. -
Page 14: Measuring Tool Stroke
2022 and ERT9 series Pneudraulic Installation Tools (HK1021) Measuring Tool Stroke nOTE: Remove the Nose Assembly from the tool for both of the following procedures. Figure 12 2022 2022V & 1. Cycle the piston all the way forward and measure X. 2. - Page 15 2022 and ERT9 series Pneudraulic Installation Tools (HK1021) Tool Base Components (All Models) Figure 14 Note orientation. Tighten and torque to 36–66 ft.-lbs. 130729 NOTES: Cylinder Head Assembly 123778-1: ---- Cylinder Head (not sold separately) 500903 500864 O-ring Throttle Valve Assembly 125472-2: ---- Throttle Valve (not sold separately) 507396 O-ring (qty.
- Page 16 2022 and ERT9 series Pneudraulic Installation Tools (HK1021) Head/Handle 2022, 2022L, eRT9 Figure 15 NOTES Piston is not sold separately. It can be purchased as Piston Assembly, which includes Piston, Polyseal, Retaining Ring, and Washer. Front Gland Assembly includes Front Gland, O-ring, Back-up Ring, Polyseal, Gland Cap, and Wiper Seal.
- Page 17 2022 and ERT9 series Pneudraulic Installation Tools (HK1021) Head/Handle 2022LV, 2022V, eRT9V Figure 16 NOTES Piston is not sold separately. It can be purchased as Piston Assembly, which includes Piston, Polyseal, Retaining Ring, and Washer. Front Gland Assembly includes Front Gland, O-ring, Back-up Ring, Polyseal, Gland Cap, and Wiper Seal.
- Page 18 2022 and ERT9 series Pneudraulic Installation Tools (HK1021) Troubleshooting Always check the simplest possible cause (such as a loose or disconnected trigger line) of a malfunction first. Then proceed logically, eliminating other possible causes until the cause is discovered. Where possible, substitute known good parts for suspected defective parts.
- Page 19 2022 and ERT9 series Pneudraulic Installation Tools (HK1021) limited Warranties limited lifetime Warranty on BobTail® Tools: Tooling, Part(s) and Other Items not manufactured by Huck: Huck International, Inc. warrants to the original purchaser that its BobTail® installation tools manufactured after HUCK makes no warranty with respect to the tooling, 12/1/2016 shall be free from defects in materials and part(s), or other items manufactured by third parties. HUCK workmanship for its useful lifetime.
- Page 20 Arconic Inc. (NYSE: ARNC) creates breakthrough products that shape industries. Working in close partnership with our customers, we solve complex engineering challenges to transform the way we fly, drive, build and power. Through the ingenuity of our people and cutting-edge advanced manufacturing, we deliver these products at a quality and efficiency that ensures customer success and shareholder value. Arconic Fastening Systems Tooling Support locations InDUSTRIAl nORTH AMERICA Kingston Operations...
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