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Summary of Contents for Miller 300080
- Page 1 OM-237519G 2019-03 Processes Induction Heating Description Induction Heating Pipe Blanket Flexible Induction Blanket For product information, Owner’s Manual translations, and more, visit www.MillerWelds.com...
- Page 2 We know you don’t have time to do it any other way. That’s why when Niels Miller first started building arc welders in 1929, he made sure his products offered long-lasting value and superior quality.
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Page 3: Table Of Contents
TABLE OF CONTENTS SECTION 1 − SAFETY PRECAUTIONS − READ BEFORE USING ....... . 1-1. -
Page 5: Section 1 − Safety Precautions − Read Before Using
SECTION 1 − SAFETY PRECAUTIONS − READ BEFORE USING ihom _2018-01 Protect yourself and others from injury — read, follow, and save these important safety precautions and operating instructions. 1-1. Symbol Usage DANGER! − Indicates a hazardous situation which, if Indicates special instructions. -
Page 6: Additional Symbols For Installation, Operation, And Maintenance
FIRE OR EXPLOSION hazard. INDUCTION HEATING can burn. D Do not overheat parts. D Do not touch hot parts bare-handed. D Watch for fire; keep extinguisher nearby. D Allow cooling period before handling parts or equipment. D Keep flammables away from work area. Do not touch or handle induction head/coil during operation un- Do not locate unit on, over, or near combustible surfaces. -
Page 7: California Proposition 65 Warnings
READ INSTRUCTIONS. H.F. RADIATION can cause interference. D High-frequency (H.F.) can interfere with radio D Read and follow all labels and the Owner’s navigation, safety services, computers, and Manual carefully before installing, operating, or communications equipment. servicing unit. Read the safety information at the beginning of the manual and in each D Have only qualified person familiar with elec- section. -
Page 8: Section 2 − Consignes De Sécurité − Lire Avant Utilisation
SECTION 2 − CONSIGNES DE SÉCURITÉ − LIRE AVANT UTILISATION ihom_2018−01_fre Pour écarter les risques de blessure pour vous−même et pour autrui — lire, appliquer et ranger en lieu sûr ces consignes relatives aux précautions de sécurité et au mode opératoire. 2-1. -
Page 9: Dangers Supplémentaires En Relation Avec L'installation, Le Fonctionnement Et La Maintenance
Si la ventilation est médiocre, porter un respirateur anti-vapeurs ap- Ne pas couvrir les protections isolantes refroidies par air avec un prouvé. matériau pouvant entraîner leur surchauffe. Lire et comprendre les fiches de données de sécurité et les instructions Ne pas souder là où l’air ambiant pourrait contenir des poussières, du fabricant concernant les adhésifs, les revêtements, les nettoyants, gaz ou émanations inflammables (vapeur d’essence, par exemple). -
Page 10: Proposition Californienne 65 Avertissements
Demander seulement à des personnes qualifiées familiarisées avec L’EMPLOI EXCESSIF peut SUR- des équipements électroniques de faire fonctionner l’installation. CHAUFFER L’ÉQUIPEMENT. L’utilisateur est tenu de faire corriger rapidement par un électricien qualifié les interférences résultant de l’installation. D Prévoir une période de refroidissement Si le FCC signale des interférences, arrêter immédiatement l’appa- D Réduire le courant de sortie ou le facteur de mar- reil. -
Page 11: Section 3 − Specifications
Blanket Dimensions Pipe Fit Diameter Part No. (w/Induction Blanket Sleeve) 300080 Length: 40 in. (1016 mm); Width: 13-7/64 in. (333 mm) 8-5/8 in. (219 mm) Dia 300079 Length: 44 in. (1118 mm); Width: 11-19/64 (490 mm) 10-3/4 in. (273 mm) Dia 300078 Length: 47 in. -
Page 12: Section 4 − Installation
A complete Parts List is available at www.MillerWelds.com SECTION 4 − INSTALLATION 4-1. Installation And Removal Of Replacement Induction Blanket Sleeve Disconnect power to blanket before changing sleeve. Always use blanket with sleeve installed. For ease of induction blanket sleeve installation and removal, this procedure may require two people or some other means of suspending blanket by its han-... -
Page 13: Installation Of Replacement Induction Blanket Sleeve (Continued)
A complete Parts List is available at www.MillerWelds.com 4-2. Installation Of Replacement Induction Blanket Sleeve (Continued) Disconnect power to blanket before changing sleeve. 10 Red Fiberglass Plate 11 Blanket 12 Slots 13 Eye Bolt For sleeves longer than the blanket, roll the end of the sleeve inwards un- til the opening lines up with the red wear plate as shown. -
Page 14: Connecting Blanket To Extension Cable Connectors
A complete Parts List is available at www.MillerWelds.com 4-3. Connecting Blanket To Extension Cable Connectors A. Standard Blanket Connections To prevent electrical hazard blanket damage connectors must be fully inserted locked together. Extension Cable Connectors Blanket Connectors Locking Collars To connect the connectors, align and fully engage contacts between connectors. -
Page 15: Installing Blanket On Flat Applications
A complete Parts List is available at www.MillerWelds.com C. Four Narrow Blanket Series/Parallel Connections To prevent electrical hazard or blanket damage connectors must be fully inserted and locked together. Do not connect only two standard/ narrow blankets in series. If extension cables are older and do not have A and B molded into the ends, connect the blankets to the ex- tension cables, run the blankets, and... -
Page 16: Installing Blanket Around Pipe
A complete Parts List is available at www.MillerWelds.com 4-5. Installing Blanket Around Pipe Metal Pipe Induction Heating Blanket Wrap blanket around pipe at the location to be heated. Blanket Handles Blanket Overlap Use handles to position blanket overlap in a convenient location, usually near top of pipe. -
Page 17: Section 5 − Operation
A complete Parts List is available at www.MillerWelds.com SECTION 5 − OPERATION 5-1. Operating Procedure NOTICE − For proper safety and to prevent damage to induction heating system including blanket, turn off power source output prior to removing blanket from metal pipe or metal part. See power source Owner’s Manual for operating instructions. - Page 18 A complete Parts List is available at www.MillerWelds.com B. Two Standard Blankets Connected In Parallel To A Single Power Source Do not use two blankets connected in series to the power source. Blanket Extension (Wrap Or Flat) Cable Input Power Supply Blanket (Wrap Or Flat)
- Page 19 A complete Parts List is available at www.MillerWelds.com C. Four Standard Blankets Connected In A Series/Parallel Arrangement To A Single Power Source Series Cable Blanket Adapter (Wrap Or Flat) Extension Cable Blanket (Wrap Or Flat) Input Power Series Supply Cable Adapter Blanket (Wrap Or Flat)
- Page 20 A complete Parts List is available at www.MillerWelds.com Duty Cycle For Narrow Air-Cooled Blankets D. Narrow Blanket Arrangement Blanket (Wrap Or Flat) Input Power Supply Blanket (Wrap Or Flat) Extension Induction Cable Power Source One Half Of Output Amperes Thru Each Blanket Optional On/Off...
- Page 21 A complete Parts List is available at www.MillerWelds.com E. Series/Parallel Narrow Blanket Arrangement Series Cable Blanket Adapter (Wrap Or Flat) Extension Cable Blanket (Wrap Or Flat) Input Series Power Cable Supply Adapter Blanket (Wrap Or Flat) Induction Power Source Extension Cable Optional On/Off...
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Page 22: Section 6 − Maintenance
A complete Parts List is available at www.MillerWelds.com SECTION 6 − MAINTENANCE Prior to each use, visually inspect blanket for wear, rips, tears, sewn seams coming loose, broken or split insulation. Replace blanket if necessary. NOTICE − If blanket surface is torn to the point that internal cable insulation is exposed to the outside, blanket must be replaced; if insulation is torn on connector cables exposing internal wiring, blanket must be replaced (see Section 6-1). -
Page 23: Section 7 − Storage And Handling
A complete Parts List is available at www.MillerWelds.com SECTION 7 − STORAGE AND HANDLING 7-1. Storage And Handling Avoid dragging blanket on the ground or over rough terrain. Nonmetallic Storage Hanger Induction Heating Blanket When blanket is not in use, place in 12 in storage container... -
Page 24: Section 8 − Parts List
A complete Parts List is available at www.MillerWelds.com SECTION 8 − PARTS LIST Hardware is common and not available unless listed. Replaceable Strap See Replacement Sleeve Table Strap Buckle Ref. 805176-C / Ref. 805174-C Figure 8-1. Induction Blanket And Sleeve Item Part Description... - Page 25 Pipe Fit Diameter Part No. Sleeve (w/Induction Blanket Sleeve) Part No. 195337 300080 Length: 40 in. (102 cm); Width: 13-1/8 in. (333 mm) 8-5/8 in. (22 cm) Dia 195338 300079 Length: 44 in. (112 cm); Width: 11-1/4 (286 mm) 10-3/4 in. (27 cm) Dia 300078 Length: 47 in.
- Page 26 A complete Parts List is available at www.MillerWelds.com Notes...
- Page 27 Effective January 1, 2019 (Equipment with a serial number preface of MK or newer) This limited warranty supersedes all previous Miller warranties and is exclusive with no other guarantees or warranties expressed or implied. LIMITED WARRANTY − Subject to the terms and conditions Subarc Wire Drive Assemblies below, Miller Electric Mfg.
- Page 28 Contact the Delivering Carrier to: File a claim for loss or damage during shipment. For assistance in filing or settling claims, contact your distributor and/or equipment manufacturer’s Transportation Department. © ORIGINAL INSTRUCTIONS − PRINTED IN USA 2019 Miller Electric Mfg. LLC 2019−01...
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