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Commercial Sauna Cabin Parts List Numbers
1) Base
2) Benches
3) Back Rest
4) Bench End Rails
5) Bench Legs
6) Corner Moulds
7) Joint Over Lap Moulds
8) Facia
9) Heater Guard
10) Mounting Rail
11) Bench Strengtheners
12) Corner Vertical Facia
13) Top Panel Infill
14) Internal Top Trims
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Summary of Contents for Oceanic IR3030L
- Page 1 Commercial Sauna Cabin Parts List Numbers 1) Base 2) Benches 3) Back Rest 4) Bench End Rails 5) Bench Legs 6) Corner Moulds 7) Joint Over Lap Moulds 8) Facia 9) Heater Guard 10) Mounting Rail 11) Bench Strengtheners 12) Corner Vertical Facia 13) Top Panel Infill 14) Internal Top Trims...
- Page 2 Pountney Street, Wolverhampton, WV2 4HX ℡ 01902 450550 email:sales@thebathingplace.com www.thebathingplace.com Step by Step assembly instructions for Commercial Sauna Cabin General. Before you begin please take the time to read through these instructions. This sauna cabin is for indoor use only. Before you begin the assembly work recommended you read through these instructions slowly and completely in order to familiarise yourself with the procedure.
- Page 3 Step 3. Place corner panels onto base and secure panel to base by screwing through rebate into base section. (P3) (P3) Step 4. Complete wall assembly with intermediate panels, using 19 x 19 corner mould screwed to the top of the panels (use 4mm dia drill and 40 x 4mm screws) Pin panel to base using 25mm pins (as in 3 above).
- Page 4 Step 5. Fitting the roof; first check diagonal measurement at base to ensure cabin is square i.e. Diagonals will be equal.Locate roof panel flush to side and front edge. Screw up through 19 x 19 corner mould (previously fixed at step 4) firstly drill a 4mm dia hole and fix using 4 x 40 screws – approx 300mm intervals.
- Page 5 Fit heater mounting timbers; fix using 2 x 4 x 60 screws at the end of each rail – drill holes 3.5mm dia in each end of the rail. Ensure fixing screws enter main frame of panels by aligning screws to line of nails securing cladding—see heater mounting instructions for all relevant clearances.
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Page 6: Bench Assembly
Step 9. Bench Assembly Important Safety Information. The benches may have to support the body weight of several bathers. It is important that they are correctly assembled; the holes for all screws must be predrilled to prevent the timber splitting. To tighten the screws use a hand held screwdriver or an electrically operated one with a torque setting that allows the screw to be fully tightened but not to spin as spinning reduces the holding power of the screw. - Page 7 1.608m 0.560m 0.100m 1.568m 1.745m 0.634m 0.100m 1.705m 1.845m 0.100m 0.683m 1.805m 1.916m 0.700m 0.100m 1.876m 2.062m 0.100m 0.790m 2.022m...
- Page 8 Assembly Procedure for Sauna Benches. Refer to the line drawings below and on the inside face of the side rails mark the positions for the end rails and cross rails. Using the brackets mark the hole positions for the fixing screws. Using a 3 mm drill bit drill the holes to a depth of approximately 12 mm.
- Page 9 Fix the brackets to the side rails using the 20 mm screws. Loosely assemble the end rails and cross rails and use the brackets to mark the positions for the screw holes. Fix the side rails to the end rails and cross rails through the brackets using the 20 mm screws.
- Page 10 Position the bench slats face side down using 19 mm spacing between slats. Ensure the slats are square. Place the assembled frame onto the slats and centralise so that the slats overhang the frame by approximately 20 mm all the way around. Mark out the position for screw holes that will locate 2 screws at each intersection of the cross rails and the slats.
- Page 11 Lightly sand over and the bench assembly is complete. Step 10. Installation of benches; locate the overhanging section of bench onto the supports as per drill 2 x 3.5 mm holes into the underneath section of the end rails of the bench and fix using 2 x 3.5 x 40 mm screws into the support rails.
- Page 12 Step 11. Fitting the glass door we recommend this step is carried out after all the internal fittings have been installed. Open the hinges and slide onto the support bases, fasten and adjust using the screws of the fitting as detailed opposite.
- Page 13 Exhaust vent trim (kit) Contents. Top and bottom slider rail (9 x 32 + rebate) 2 off at 200mm Side slider rail (9 x 32 + rebate) 2 off at 57mm Vent sliders 3.5mm ply 1 off at 105 x 70 Assemble onto vent panel using 25mm pins (P14).
- Page 14 Important note. Make sure the recut frame work is a good fit between cross braces. As the panel carries the load of the roof. If you are reducing both length and width of the cabin, ensure the modified ends of panels are never adjacent to each other.
- Page 15 Backrests. Contents. Dependant on cabin type (the number and size will be shown on your parts list) Two slat Backrests (Celebration) will use 69 x 18 x 125 fixing pads. Three slat Backrests (Deluxe) will use 32 x 32 x 215 angled fixing pad. Assembly –...
- Page 16 Floor You will be provided with pre-cut timber to create a floor in which to cover the area in front of the benches and underneath the heater. Please make sure you measure the area first and make sure you have built the cabin correctly for the matt to fit. Please check the drawing below (P22), for larger models you will be provided with more cross members to give more support.
- Page 17 It is important that the top rail of the guard is set at least 25 mm below the rim of the heater such that it does not receive heat radiation directly from the heater rocks. Locating accessories Thermometer Inside cabin approx 200mm from ceiling on opposite wall from stove. Sand timer Inside cabin –...
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