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Dutton-Lainson DLx1200 Manual

Dutton-Lainson DLx1200 Manual

Pulling winches
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Dwg. No. 206430C 6/20
DLx PULLING WINCHES
Model #DLx1200FC
U.S. Patents 10640343,
D867713 and D867714
DLx1200
DLx1200FC
DLx1500
DLx1500FC
DLx1900
DLx1900FC
DLx2300
DLx2300FC
Dlx2600FC

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Summary of Contents for Dutton-Lainson DLx1200

  • Page 1 DLx PULLING WINCHES Model #DLx1200FC U.S. Patents 10640343, D867713 and D867714 DLx1200 DLx1900 DLx1200FC DLx1900FC DLx1500 DLx2300 DLx1500FC DLx2300FC Dlx2600FC Dwg. No. 206430C 6/20...
  • Page 2: Important Safety Information

    WARNING READ INSTRUCTIONS CAREFULLY BEFORE ATTEMPTING TO INSTALL, OPERATE OR SERVICE THIS WINCH. FAILURE TO COMPLY WITH INSTRUCTIONS COULD RESULT IN SERIOUS OR FATAL INJURY. RETAIN THESE INSTRUCTIONS FOR FUTURE REFERENCE. IMPORTANT SAFETY INFORMATION • This winch is built for multi-purpose hauling and pulling operations. It is not recommended for lifting applications.
  • Page 3 WINCH MOUNTING AND CABLE ATTACHMENT For maximum strength and safety, (and 3/8" or M10 compliance with SAE Standard J1853) this winch should be mounted with three 3/8" or M10 bolts, washers, and lock washers. Select a winch line with breaking strength at least 1-1/2 times the winch rating and a hook 1-1/2 times stronger than the line.
  • Page 4 OPERATING INSTRUCTIONS DLx1200, DLx1500 & DLx1900 HANDLE AND NUT MUST BE TIGHTENED AGAINST DRIVE SHAFT BEFORE OPERATING WINCH. Wind line on winch reel by turning winch han- dle in clockwise direction with ratchet lever in up position. The ratchet should produce a loud, sharp clicking noise.
  • Page 5 OPERATING INSTRUCTIONS DLx2300 HANDLE AND NUT MUST BE TIGHTENED AGAINST DRIVE SHAFT BEFORE OPERATING WINCH. Wind line on winch reel by turning winch handle in count- er-clockwise direction with ratchet lever in down position. The ratchet should produce a loud, sharp clicking noise. Make sure that ratchet lever is in down position and holding load before winch handle is released.
  • Page 6: Winch Maintenance

    Keep winch in good working order. Damaged or severely-worn parts create unnecessary dangers and could result in personal injury or property damage. DLx1200 & DLx1500 DLx1900 & DLx2300 DLx2600...
  • Page 7 WINCH COVER REMOVAL AND ASSEMBLY The cover comes off the winch in three pieces. To remove the top cover, loosen and remove the top phillips screws in the front of the cover with a screwdriver. Pull up on the front of the top cover and rotate the top away from the winch. Once the locking tabs are disengaged from the sides, pull the cover straight back to remove.
  • Page 8 5242607 Drive Shaft 304722 Spacer Washer 404916 Bushing 204007 Reel Cover Kit 5170030 DLx1200 Handle 7" - Black 5703848 205015 DLx1500 Handle 9-1/2" - Black 5703855 Full Cover Kit - DLx1200 5170055 Locknut 205270 Full Cover Kit - DLX1500 5170295...
  • Page 9 DLx1900 To order replacement parts: Dutton-Lainson Company www.dlco.com Tel: 800-569-6577 Fax: 402-460-4612 email: DLsales@dutton-lainson.com Ref. Description Part. No. Ref. Description Part. No. Base 406191 Reel 304779-PL Bushing 204009 Large Hub Reel 306124 Retaining Ring 205116 Strap, 20 Ft. 5242409 Drive Shaft...
  • Page 10 DLx2300 To order replacement parts: Dutton-Lainson Company www.dlco.com Tel: 800-569-6577 Fax: 402-460-4612 email: DLsales@dutton-lainson.com Ref. Description Part. No. Ref. Description Part. No. Base - DLx2300 406192 Ratchet Kit 5704754 Bushing 204009 Reel 304779-PL Retaining Ring 205116 Large Hub Reel 306124...
  • Page 11 DLx2600 To order replacement parts: Dutton-Lainson Company www.dlco.com Tel: 800-569-6577 Fax: 402-460-4612 email: DLsales@dutton-lainson.com Ref. Description Part. No. Ref. Description Part. No. Base 406220 Reel Spacer 204808 Bushing 204009 Reel 304782-PL Retaining Ring 205116 Rope Clamp Kit 5243506 Primary Shaft...
  • Page 12 D-L® ratchet winches, brake winches and worm gear winches. Dutton-Lainson Company will, at its option, repair or replace free-of-charge any part or parts found to be defective in material or workmanship under normal use for the period of five (5) years from the original purchase date or, if that date cannot be established, the date of manufacture.