Orion 650E Led Light Assemblies - Whelen Engineering Company OR5001V Installation And Service Manual

ORION 650E LED LIGHT ASSEMBLIES

MODELS OR6501GE, OR6501RE,
OR6502GE, OR6502RE LED Wingtip
Position / Anti-Collision Lighthead Assembly
All LED self-contained wingtip mounted Position/Anti-Collision
system. Eliminates the need for external power supplies and
reduces current draw and provides thousands of hours of operation.
Model OR650E Specifications
Model Part
Voltage
Numbers Number
OR6501GE 01-0790701-01
12 VDC
OR6501RE 01-0790701-02
OR6502GE 01-0790701-11
28 VDC
OR6502RE 01-0790701-12
Operation
EQUIPMENT LIMITATIONS:
An approved forward position lighting system consists of three
lights, one located on the tail and one located on each wingtip. Model
OR650( )E is a wingtip position and anti-collision light. The assembly
should be mounted as far outboard on the aircraft as practical. The
baseplate must be mounted parallel to the vertical and horizontal
centerlines of the aircraft to project the patterns properly. This
assembly must be mounted behind a Clear lens. Certain types of
installations may require additional testing.
CONTINUED AIRWORTHINESS:
The forward position light is designed with Green or Red LEDs. The
anti-collision light is designed with 24 white LEDs. If any one LED
fails, the unit must be repaired or replaced. Note: To reduce eye
strain, use an optical filter such as dark glasses or a Blue covering
dome during LED inspection.
INSTALLATION PROCEDURES:
The following information is to assist you in installing a Whelen light
system.
1. Choose the appropriate light assembly.
2. Using the mounting detail information provided, prepare the
aircraft for means to secure the light assembly.
3. Carefully remove the #4 phillips head screw (qty. 4). Remove the
light assembly from the baseplate. CAUTION! Do not touch the
LED with either fingers or sharp objects. This could soil and/ or
damage the lens and affect the optical performance of the LEDs.
4. Using the appropriate hardware install the baseplate to the
aircraft.
5. Route the wires through the opening in the baseplate. Connect
the light inputs according to the chart shown. Connect the power
lead to an appropriately sized breaker. Connections to be accord-
ing to FAA approved methods.
Note: SYNC is a low-power, bi-directional control signal.
Connecting to the synchronize signal of any Whelen LED anticol-
lision assembly to another Whelen anti-collision assembly will
cause the lights to flash at the same time. If Synchronization is
not necessary, the connection may be left open.
6. Re-install the light assembly on to the baseplate and insure that
all leads are clear of any obstructions and secured as required.
7. Check all avionics systems for interference from this installation.
© 2015 Whelen Engineering Company, Inc.
The document reference is online, please check the correspondence between the online documentation and the printed version.
Anti-
LED Collision Operational
Color LED Voltage
Color
Aviation
Green
9-14 VDC
Aviation
Red
Aviation
White
Aviation
Green
22-32 VDC
Aviation
Red
Flash
Input Current Weight
Rate
030 (Position)
0.7 Amp Avg
(Anti-Collision)
.26 lbs.
45 ± 5 FPM
(118gm)
0.15 Amp (Position)
.35 Amp Avg
(Anti-Collision)
Operation (cont'd)
8. A flight check should be performed by a properly certi-
fied pilot.
9. Update aircraft records, complete Form 337 and obtain
FAA field approval for installation, if required.
Dimensions and Mounting Detail
Figure 11a
.72"
(18mm)
Ø.80"
20mm)
SUGGESTED MOUNTING DETAIL
10.0" (25cm)± 1.0"
(20AWG MIL-22759/43
Approvals Lenses
FAA TSO/ETSO-C96a Class II /
TSO/ETSO-C30c Type II
FAA TSO/ETSO-C96a Class II /
TSO/ETSO-C30c Type I
FAA TSO/ETSO-C96a Class II /
TSO/ETSO-C30c Type II
FAA TSO/ETSO-C96a Class II /
TSO/ETSO-C30c Type I
3x Ø.150"
(4mm)
1.00" (25mm)
.5" (13mm)
1.750"
(44mm)
1.67"
(42mm)
3.85" (98mm)
2.20"
(56mm)
± .030
12V WIRING CHART
RED 12 VDC ACL
ORANGE 12 VDC POS
YELLOW SYNC
BLACK GROUND
28V WIRING CHART
WHITE 28 VDC ACL
ORANGE 28 VDC POS
YELLOW SYNC
BLACK GROUND
Document #05131 Rev. D
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