NTN K-EGA57 Instruction Manual

Stabilized voltage controller

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Instruction Manual
(With Warranty Card)
Stabilized Voltage
Controller
K-EGA57 (Control capacity 5A)
K-EGA17 (Control capacity 0.3A)
Introduction
Thank you for your purchase of NTN stabilized voltage controller. In order to correctly and safely operate
this controller, be sure to read through this instruction manual before using this device. This instruction manual
with guarantee certificate shall be delivered to end users without fail. In addition, users shall keep this manual
at the safe place where readily available whenever needed even after reading.
1. Before usage
In order for you to use this device correctly and
safely and to make the most of its function, notes
below and on the next page shall be observed.
On receiving this device, please check if there is
any failure due to the transportation. If you find
any inconvenience such as a failure, do not
hesitate to contact the nearest sales office.
This controller is only for NTN electromagnetic
parts feeder. Usage in other than this application
or usage exceeding the specification range is
prohibited. It may cause failures.
The "parts feeder" described in this instruction
manual is the generic names for the bowl feeder,
the linear feeder and so on.
Read the Instruction
to the last before use and operate
the machine correctly.
ON
OFF
STABILIZED VOLTAGE CONTROLLER
AC100-115/200-230V 50/60Hz
Introduction
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1. Before Usage
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8. Driving and Adjustment
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Outside Dimensions
1
PMPC039E-c
Manual
POWER
SPEED ADJ.
5
RoHS
JAPAN
Contents
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11 to 17
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Page
1
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2 to 4
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Summary of Contents for NTN K-EGA57

  • Page 1: Table Of Contents

    K-EGA17 (Control capacity 0.3A) Introduction Thank you for your purchase of NTN stabilized voltage controller. In order to correctly and safely operate this controller, be sure to read through this instruction manual before using this device. This instruction manual with guarantee certificate shall be delivered to end users without fail. In addition, users shall keep this manual at the safe place where readily available whenever needed even after reading.
  • Page 2: Notes On Safety

    It gets an electric shock, short-circuited, and is likely to ignite. This controller is a controller only for the NTN parts feeder (electromagnetic type vibration part supply machine). It is not possible to use it for other usages such as a piezo-electric type parts feeders and the single phase motors.
  • Page 3 Warning It must not be used in a place where it exposes to water, oil or chemicals, or outdoors, or in a place of high temperature and humidity. There is a fear of an electric shock, a fire or a failure. Please do not scratch, pull or forcibly bend the wiring.
  • Page 4 Caution Please do not install it in the place where the vibration or the impact is acting. The controller breaks down. Please refer to the note of caution on the margin below when doing the dielectric breakdown test and megger test (measurement of the insulation resistance by the meggohmmeter). The controller breaks down when making a mistake.
  • Page 5: Function And Features

    Terms appearing frequently in this Instruction Manual 1. "Parts feeder" means generic names of such as bowl feeders and linear feeders, and for NTN products only. 2. The one only written as main body indicates “Vibration main body of parts feeder”.
  • Page 6: Appearance & Names Of Portions

    4. Appearance and Names of Portions (1) Appearance diagram (Please refer to P.23 for dimensions) Type name plate ・ Production No. (Ser.№) Power indication lamp POWER SPEED ADJ. Power switch Speed control knob Panel Warning seal Rubber bush STABILIZED VOLTAGE CONTROLLER Cable grand AC100-115/200-230V 50/60Hz RoHS...
  • Page 7: Installation

    5. Installation (1) Installation place ① Please install it on a firm material such as metals (nonflammable material) having no vibration. ② Please have a space in surroundings without fail so as not to ruin heat radiation and install it vertically. ③...
  • Page 8 If the mounting leg is stretched to plain, plain surface mounting is possible. In this case, the mounting pitch is 130mm. ② In case of using the plain surface mounting leg, NTN option part Plain surface (Vertical surface) mounting leg, Option part K-PZ0465...
  • Page 9 ③ In case mounting plate is made by your company Remove the mounting leg of controller and make Back face of controller the mounting plate matching to your specification referring to the left figure. For the bolts to fix the mounting plate to the controller, please prepare M4 size bolts with thread length of 6mm or less excluding the plate thickness of mounting plate.
  • Page 10: For The First Time Use

    For the first time use When you use the controller first time after the purchase, please make connections of input/output and set the DIP switch (DIP SW) according to the following procedure. In case that you purchased the pre-set product, works of such as wiring connection and setting are not necessary.
  • Page 11: Connection Of Input/Output

    Danger 7. Connection of Input / Output Do the wiring work after cutting off the External connection diagram main breaker without fail. It is likely to (Details of each wiring are described in the page shown in the get an electric shock. notes written below, therefore please refer to them.) Caution Please select an appropriate type to the...
  • Page 12 (1) Removing the panel Danger Do the wiring work after turning off the ①Loosen main breaker without fail. ①Loosen screws of M3-4 fixing the panel. As they are the ②Remove dropout preventive type, they are removed by turning 3~4 times. If turned too much, they might drop off. Panel ②When the fixing screws are loosen, the panel can be removed.
  • Page 13 Note 6.There is a possibility that the noise is added in the power supply line. Please take measures such as separation of the power supply from equipments which dislike noise or insertion of noise filter. Moreover, please do not put the main circuit (power supply or load line) and the signal line in the same duct (protection tube).
  • Page 14 * Notes for transformer usage When parts feeder etc. is operated via a transformer for pressure rising or pressure lowering due to your company’s reason, please take care of the capacity of the transformer. Please prepare the transformer with capacity of same or more in case of full wave and of 2 times or more in case of half wave comparing with the current value shown on the nameplate of parts feeder etc.
  • Page 15 (5) Wiring of level switch Caution REMOTE S1 S2 S3 S1~S3 terminals are not insulated from the power source voltage. Controller is damaged if voltage is applied from the outside. Use the dry contact relay without fail. Controller etc. ①Connect the separately placed hopper to 1, 2 and earth Remove short circuit Signal for bowl bar terminals.
  • Page 16 Change over the switch matching to power source voltage (Rated voltage of parts feeder) to be connected. It is set to the 200V side (SW1:OFF) at time of shipping from NTN. In case of using at power source voltage of AC100V, changeover...
  • Page 17 Setting at 8 stages with combination of ON/OFF of SW6~SW8 is possible. It is set to 0.3 second (SW6:N, SW7:N, SW8:OFF) at time of shipping from NTN. Refer to the table below for the target of time. switch time 0.0 second...
  • Page 18 8. Operation and Adjustment (1) Confirmation of specifications and preparation of operation Caution Before switching the power source on, please confirm once again if Check the setting of switch before type, specifications and power source voltage are not wrong and the operation without fail.
  • Page 19: Measuring Method Of Load Voltage

    9. Measuring method of load voltage (1) Measuring of load voltage When measuring the load voltage, measure between terminal 1 and terminal 2 of OUT under the condition that load is connected without fail. (Unless load is connected, power source voltage is displayed.) ・...
  • Page 20 (3) Maximum load voltage table ・After the changeover of DIP switch, Please confirm the maximum value of load voltage without fail.. ・Please refer to the previous page for the measurement and adjustment method of load voltage. ・Values of the following table are those by the average value type tester. (Refer to the previous page.) Power source voltage 100V(*1) 200V(*1)
  • Page 21: Troubleshooting

    Please investigate the following points if a trouble occurs by any chance. In addition, check the output voltage (Refer to P.42) for the case of paragraphs of (2) and (3). When the cause is not clear and it needs to consult NTN on the troubling state, please inform of the content in detail and concretely with referring the followings in order to be able to take measures as soon as possible.
  • Page 22: Specification

    11. Specification Part number K-EGA57 K-EGA17 Power supply AC100V to 115V/AC200V to 230V±10% 50/60Hz 0.4A Rated current (Rated current of vibration main body ( Rated current of vibration main body (Consumption current) connected+0.1A) connected+0.1A) Control method Phase control (Full wave/Half wave changeover)...
  • Page 23 ・This manual might be changed without notice for the function improvement etc. Revised : July 1, 2013 Issued : Dec. 1, 2011 Technical Service Corporation 1578 Higashi-Kaizuka, Iwata, Shizuoka 438-8510 Japan PHONE:81-0538-37-8104 FAX:81-0538-37-8128 All rights reserved. ©NTN Technical Service Corporation 2013...

This manual is also suitable for:

K-ega17

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