Table Of Contents - Beckett CG10-24 Manual

Before Calling Beckett . . .
Before contacting us about your burner, you must have a completely filled out copy of the Contractor Start-Up Form
(Located inside of last page). This information is crucial for troubleshooting and obtaining the correct replacement part.

Table of Contents

General Information ....................................................
To the Owner:................................................................................
Owner's Responsibility: . ................................................................
Professional Installer's Responsibility: ..........................................
Specifications ................................................................................
Burner Configurations .................................................
Inspect/Prepare ..............................................................
Installation Site .........................................................
Indoor Installation . .........................................................................
Inspect Chimney and Vent System . ...............................................
Combustion Air Supply . ...............................................................
Buildings with Adequate Air Infiltration .......................................
Buildings with Less Than Adequate Air Infiltration ......................
Clearances to Burner and Appliance ...........................................
Fuel Gas Supply ..........................................................
Prepare the Appliance ...............................................
Mount the Burner ......................................................
Connect Gas Train Piping ..........................................
Figures & Tables
Table 1 - Burner Specifications ........................................................................................4
Table 2 - Available Models ...............................................................................................4
Table 3 - Low Rate Burner Configuration . ........................................................................6
Table 4 - High Rate Burner Configuration ........................................................................7
Table 5 - Gas Supply Piping Capacity . ............................................................................13
Table 6 - Propane Restrictors Replacement Part Nos. ...................................................18
Table 7 - Operating Sequence .......................................................................................23
Table 8 - Initial Burner Settings ......................................................................................25
Figure 1 - Burner Dimensions . .........................................................................................5
Figure 2 - Burner Nameplate ...........................................................................................5
Figure 3 - Burner Configuration for 300 to 600 MBH Applications ..................................6
Figure 4 - Burner Configuration for 600 to 1200 MBH Applications ................................7
Figure 5 - Gas Gun Assembly - Component Familiarization . ............................................8
Figure 6 - Vent Pipe with Draft Regulator ........................................................................9
Figure 7 - Chimney Design - Above the Roof ................................................................ 10
Figure 8 - Typical Gas Piping Layout . ..............................................................................12
Figure 9 - Minimum Combustion Chamber Dims. . ........................................................15
Figure 10 - Gas train configuration for On/Off with Low Fire Start ................................16
Figure 11 - Gas train configuration for On/Off operation . ...............................................16
Figure 12 - Gas train configuration for On/Off operation under 399 MBH .....................16
Figure 13 - Propane Conversion Major Components . .................................................... 17
Figure 14 - Component Locations..................................................................................18
Figure 15 - Gas Gun Assembly Installation ....................................................................18
Figure 16 - 7590 Control ...............................................................................................20
Figure 17 - Typical Wiring Schematic, On/Off Operation ................................................21
Figure 18 - Typical Wiring Schematic, On/Off Operation with timer . ..............................22
Figure 19 - Manifold to Furnace Pressure Drop vs. Rate - Stepped Spud Design .........26
Figure 20 - Manifold to Furnace Pressure Drop vs. Rate - Swirl Vane Head Design . .....26
Figure 21 - Shutter and Band .........................................................................................29
Figure 22 - Electrode and Flame Rod Setting ...............................................................31
Figure 23 - Gas Gun Assembly - Top View .....................................................................32
Figure 24 - Blower Wheel Spacing ................................................................................32
Figure 25 - CG10-24 Gas Burner Replacement Parts.....................................................33
Figure 26 - CG10-24 Gas Gun Replacement Parts . ........................................................34
2
Propane Conversion ..................................................
3
3
Propane Restrictor Installation ...................................................
3
Wire the Burner ..........................................................
4
Sequence of Operation .............................................
4
Burner Start-up ..........................................................
6
Test Instruments .........................................................................
Burner Start Procedure ..............................................................
9
Verify the Burner Firing Rate .......................................................
9
Estimating Rate ...........................................................................
9
Validate Safety Control Operation ...............................................
11
Combustion Air Adjustment Procedure ...................
11
Maintenance and Service ..........................................
11
11
Required Annual Maintenance ...................................................
Replacement Parts .....................................................
11
Limited Warranty Information ...................................
14
14
15
17
17
19
23
24
24
24
27
27
28
28
29
30
33
36