Gasboy ORPAK CFN PLUS Installation Manual
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Gasboy ORPAK CFN PLUS Installation Manual

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MDE-4813D
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INSTALLATION MANUAL
This document is based on Orpak's Controller Unit (OrCU 3000)
installation manual P/N 817438032

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Summary of Contents for Gasboy ORPAK CFN PLUS

  • Page 1 MDE-4813D INSTALLATION MANUAL This document is based on Orpak’s Controller Unit (OrCU 3000) installation manual P/N 817438032...
  • Page 2 SAFETY CONSIDERATIONS Read all warning notes and instructions carefully. They are included to help you in installing the Product safely in the highly flammable environment of the fuel station. Disregarding these warning notes and instructions could result in serious injury or property damage. It is the installer responsibility to install, operate and maintain the equipment according to the instructions given in this manual, and to conform to all applicable codes, regulations and safety measures.
  • Page 3 WARNING - PASSING VEHICLES When working in any open area of fuel station, beware of passing vehicles that could hit you. Block off the work area to protect yourself and other persons. Use safety cones or other signaling devices. WARNING Components substitutions could impair intrinsic safety.
  • Page 4 FCC Compliance Statement The FCC Wants You to Know: This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation.

  • Page 5: Table Of Contents

    TABLE OF CONTENTS Paragraph Page SECTION 1 GENERAL DESCRIPTION 1-1. SCOPE ..........................1 1-2. DESCRIPTION ........................1 1-3. SYSTEM OVERVIEW ...................... 3 1-3.1. CFN PLUS System ......................3 1-3.2. Vehicle Identification - FuelPoint PLUS ............... 3 1-3.3. Remote Web Access ...................... 3 1-3.4.
  • Page 6 TABLE OF CONTENTS Paragraph Page SECTION 2 PRELIMINARY INSTALLATION PROCEDURES 2-1. GENERAL .......................... 17 2-2. INSTALLATION SPECIFICATIONS ................17 2-2.1. General ........................... 17 2-2.2. Precautions and Safety Notes ..................17 2-3. CONDUITS LAYOUT/INSTALLATION SPECIFICATIONS ........18 2-4. CONDUITS ........................18 2-4.1.
  • Page 7 TABLE OF CONTENTS Paragraph Page 3-2.2. Precautions and Safety Notes ..................33 3-2.3. Safety Distances ......................33 3-3. HOME BASE STATION - OVERVIEW ................35 3-3.1. General ........................... 35 3-3.2. Home Base Station Architecture ..................35 3-3.2.1. Main Power Cabinet ....................35 3-3.2.2.
  • Page 8 TABLE OF CONTENTS Paragraph Page 3-9.2. Tokheim Electronic Pump ....................56 3-9.3. Current Loop Electronic Pump ..................57 3-9.4. RS-485 Electronic Pump ....................58 3-10. WIRING TO GENERAL COMPONENTS ................ 59 3-10.1. General ........................... 59 3-10.2. Connection to TLG Controller ..................59 3-11.
  • Page 9 LIST OF ILLUSTRATIONS Figure Page Figure 1-1 CFN PLUS - General View ....................1 Figure 1-2 CFN PLUS in Home Base Station - General Configuration Diagram ......4 Figure 1-3 Internal Configuration Diagram - Mechanical Pump ............6 Figure 1-4 Internal Components Location - Mechanical Pump ............7 Figure 1-5 CFN PLUS with OrTR ....................
  • Page 10 LIST OF ILLUSTRATIONS Figure Page Figure 3-20 Current Loop Electronic Pump - Wiring Diagram............57 Figure 3-21 RS-485 Electronic Pump - Wiring Diagram ..............58 Figure 3-22 Terminal Block - TLG Wiring Link ................59 Figure B-1 CFN PLUS - Wiring Diagram (Mechanical Pump) ............78 Figure B-2 CFN PLUS - Wiring Diagram (Electronic Pump) ............

  • Page 11: Scope

    This manual is provided to assist you in installing a controller unit - CFN PLUS. The CFN PLUS system must be installed as described in this manual to ensure the system reliability and proper operation. This manual includes a general and functional description of the product, its main components, installation requirements and procedures.
  • Page 12 CFN PLUS is a major component in Gasboy’s solution for Home Base Gas Station (Home Base Station). CFN PLUS provides the central function of Site Controller. It also fulfills other essential services on the Island such as Vehicle/Driver Identification System (FuelPoint PLUS), Transaction data storage, Forecourt devices control and more.

  • Page 13: System Overview

    1-3.1. CFN PLUS System CFN PLUS is an innovative product that enables refueling in Home Base gas stations for fleets authorized vehicles or drivers. CFN PLUS electronically locks all dispensers and pumps thereby ensuring that only appropriately authorized vehicles and plants receive the required fuel. The system also ensures accurate recording of each transaction (see Figure 1-2).

  • Page 14: 1-3.6. Cfn Plus Capabilities For Forecourt Management

    1-3.6. CFN PLUS Capabilities for Forecourt Management CFN PLUS provides the following operational features for a comprehensive Forecourt management: • Supports over 50 different types of dispensers in use in many countries. For UL ® listing; this product has only been evaluated for use with UL Listed Dispensers. •...

  • Page 15: 1-3.7. System Workflow - Example

    1-3.7. System Workflow - Example The following scenario illustrates an operational workflow for self-service at the Home Base Station: 1-3.7.1. Refueling Scenario with FuelPoint PLUS A motorist stops for fuel at the station. His authorization device for the fueling transaction is a vehicle identification unit (FuelPoint PLUS) mounted in his car.

  • Page 16: 1-4.2. Cfn Plus Internal Configuration - Mechanical Pump

    1-4.2. CFN PLUS Internal Configuration - Mechanical Pump The following Figure 1-3 shows a general configuration diagram of the CFN PLUS. µ Figure 1-3 Internal Configuration Diagram - Mechanical Pump MDE-4813D CFN PLUS Installation Manual · February 2018...

  • Page 17: 1-4.3. Main Components Location

    1-4.3. Main Components Location CFN PLUS is provided in different configurations, in accordance with the geographical area where it is installed. Figure 1-7 shows the location of the main components of the CFN PLUS. The shown unit includes a terminal block specially set for barriers connection. The barriers themselves are grouped in an external box installed separately.

  • Page 18: Available Configurations

    1-5.1. General CFN PLUS is available in several configurations, in accordance with its intended use and with the components installed. All configurations are manufactured in accordance with specific customer request and receive a Part Number. The following paragraphs describe the several configurations. 1-5.2.

  • Page 19: 1-5.3. Dispensers

    1-5.3. Dispensers CFN PLUS can support either mechanical or electronic Dispensers, in accordance with its configuration. Mechanical Dispensers require the installation of MPI-C cards on the 8-port ® Convertor. Electronic Dispensers (Tokheim , Current Loop or RS-485) require installation of interface relevant cards on the 8-port Convertor. In the order form, you are required to define also the P/N for the specific pump card in use (MPI-C, Tokheim, Current Loop or RS-485 - see Table...

  • Page 20: 1-5.5. Cfn Plus With Ortr And Wgt

    Figure 1-5 CFN PLUS with OrTR 1-5.5. CFN PLUS with OrTR and WGT In this configuration (see Figure 1-6), CFN PLUS encompasses most types of authorization devices. The Wireless Gateway Terminal (WGT) provides vehicle identification process in wireless mode while Orpak Tag Reader (OrTR) reads Orpak tag signals to complete any transaction. WGT communicates with CFN PLUS over the LAN (CAT-5E cable) and is powered directly by CFN PLUS.

  • Page 21: 1-5.6. Cfn Plus / Extension Box

    1-5.6. CFN PLUS / Extension Box CFN PLUS is supplied with the OrCU (Orpak Controller Unit) embedded in the unit. In this configuration, CFN PLUS performs as full station controller, providing functions such as authorization unit, central forecourt devices controller, link to the Head Office, etc. CFN PLUS supports up to four mechanical pumps.

  • Page 22: Security And Protection

    1-6.1. General The transaction activities of the CFN PLUS are secured and protected for transmission and authorization activities. 1-6.2. Network Security The Ethernet LAN is isolated from the external WAN by the Site Controller (OrCU). In case of remote maintenance, a firewall should be applied either at the router level or preferably at the Home Base Station level.

  • Page 23: Specifications

    The following physical, electrical and environmental specifications are applicable to CFN PLUS: Supply Voltage: 120 VAC or 240 VAC, 50/60 Hz, manual setting required, by means of two jumpers (Factory set). Power Consumption: 1A max. -22 F to +104 F (-30 C to +40 C) Operating Temperature: -22 F to +158 F (-30 C to +70 C) Storage Temperature:...

  • Page 24: Manual Structure

    This manual comprises of the following sections: Section 1: General Description This section provides a general description of the CFN PLUS system. Section 2: Preliminary Installation Procedures This section provides the preliminary installation requirements and procedures to be performed in the Home Base Station before installing CFN PLUS.

  • Page 25: Using This Manual

    This manual includes alerting comments inserted along the document, in order to draw the reader’s attention to important issues. The comments are accompanied by symbols for ease of reference. The following comment types are used: An operating procedure, practice, etc.’, that if not correctly followed, could result in injury or loss of life.

  • Page 26: References

    For additional and complementary information regarding the CFN PLUS system, please refer to the following manuals: • MDE-4812 8-Port CommVerter User’s Manual • MDE-4815 WGT Outdoor Unit Installation Manual • MDE-4816 Gilbarco’s Tag Reader Installation Manual • MDE-4817 SiteOmat In-House Station Controller Setup and Maintenance Manual •...

  • Page 27: Preliminary Installation Procedures

    This section provides the general installation procedures for the CFN PLUS. These procedures include: • Preliminary instructions • Wiring and Wire Conduits requirements 2-2.1. General Perform a site survey of the station prior to installation. Installation procedures and requirements depend, to some extent, on the specific fuel dispenser models and the site layout.

  • Page 28: Conduits Layout/Installation Specifications

    “Flammable and Combustible Liquids Code”, NFPA 30A “Code for Motor Fuel Dispensing Facilities and Repair Garages “National Electric Code (NEC ® )”, federal, state and local codes and any other applicable safety codes and regulations. System power may come from more than one source. Disconnect all power sources, ...

  • Page 29: 2-4.2. Conduit Requirements

    For UL/cUL listing, this product has only been evaluated for use without the optional glands. If you must make holes at locations other than those provided, contact Gasboy for approval. • After completing the installation, all open holes should be sealed.

  • Page 30: 2-4.4. Required Conduits In Station

    Figure 2-1 CFN PLUS Lower Panel (*) All glands in picture are optional. 2-4.4. Required Conduits in station The types of conduits in the station are a function of the different equipment, and their location in the station. Basically, there are two functional conduits: •...

  • Page 31: 2-4.5. Wiring Conduits In Cfn Plus

    • Grounding o At least 10 mm Grounding cable to pump chassis o At least 10 mm Grounding cable to CFN PLUS pole o Grounding cable to TLG - in accordance with TLG manufacturer instructions. • Tank conduit o TLG probe 2-4.5.

  • Page 32: 2-5.3. Sealing Conduits

    2-5.3. Sealing Conduits The conduits shall be sealed in accordance with NFPA requirements and local regulations, to prevent the passage of gases through conduits, cables and conductors. The fittings are requested wherever volatile liquids or gases are present in the surroundings (see Figure 2-2).

  • Page 33: Figure 2-3 Conduits Layout For Mechanical Pump

    Figure 2-3 Conduits Layout for Mechanical Pump MDE-4813D CFN PLUS Installation Manual · February 2018...

  • Page 34: Figure 2-4 Conduits Layout For Electronic Pump

    Figure 2-4 Conduits Layout for Electronic Pump MDE-4813D CFN PLUS Installation Manual · February 2018...

  • Page 35: Cables

    2-6.1. General This paragraph describes the requirements and procedures for the insertion of cables in the conduits. All devices in the system must be connected to the same electric power phase. The type of cable needed to vary in accordance with the device it connects.

  • Page 36: 2-6.3. Cables Routing

    Table 2-2. CFN PLUS, Cable Types Function Type AC Power from Office Power cable, 3x1.5 mm NYY (14 AWG), in Control to pumps (valves or engine) accordance with local standards In-use signal Coil (Barrier) Data communication cable, 300 V RMS, 90ºC, shielded twisted pair, oil resistant, 24 AWG, Pulser low capacitance below 60 PF/meter similar to...

  • Page 37: 2-6.3.1. Lan Cable Routing

    2-6.3.1. LAN Cable Routing Due to Federal Communications Commission (FCC) requirements, the LAN cable entering the system box should be exposed (near the entry point, inside the box), and the exposed shielded wire of the cable must be connected to the nearest ground point on the bottom plate. Use only LAN cable with RJ-45 metal connector connected to the shield.

  • Page 38: Figure 2-6 Power Distribution And Grounding In Mechanical Pump Station

    Figure 2-6 Power Distribution and Grounding in Mechanical Pump Station MDE-4813D CFN PLUS Installation Manual · February 2018...

  • Page 39: Figure 2-7 Power Distribution And Grounding In Electronic Pump Station

    Figure 2-7 Power Distribution and Grounding in Electronic Pump Station MDE-4813D CFN PLUS Installation Manual · February 2018...

  • Page 40: 2-7.3. Connecting The Power Equipment

    2-7.3. Connecting the Power Equipment Proceed as follows: • External Mains o Connect Mains power to the Mains Circuit Control Box (MCC) • Uninterruptible Power Supply (UPS) o Connect the MCC to the UPS. • Power Distribution Box (PDB) o Connect the UPS to the PDB o Check the PDB wiring and insure a separate Mains Circuit Breaker (MCB) for each socket/device that requires power.

  • Page 41: 2-7.5. Grounding

    CFN PLUS is shipped configured for 110 VAC Mains power supply. Take care to set it according to your local Mains power supply specifications. Failure to do so may result in damages. Figure 2-9 VAC Power Supply - Jumpers Setup 2-7.5.

  • Page 42: 2-8.2. Tlg Wiring

    • For an electronic pump, wire RS-485 / Current Loop / Tokheim communication cable from the CFN PLUS to the pump head. • Wire one 0.4-inch (10 mm) ground cable from the Mains ground connection to the pump chassis. • The communication cable shield must be connected to ground at one end-side only, preferably at the controller installation side (see Figure 2-10).

  • Page 43: Cfn Plus Installation Procedures

    This section provides the installation procedures for the CFN PLUS. These procedures include: • CFN PLUS installation • Wiring • Post installation check 3-2.1. General Perform a site survey of the station prior to installation Installation procedures and requirements depend, to some extent, on the specific fuel dispenser models and the site layout.

  • Page 44: Figure 3-1 Cfn Plus - Installation Control Drawing

    CFN PLUS is designed and approved for installation and use at a convenient location at or near fuel Island in the appropriate hazardous (classified) location: • Where hazardous location is classified as Class 1, Division 2 and it does not extend higher than 18 inches (0.5 m) from surface and •...

  • Page 45: Home Base Station - Overview

    3-3.1. General Prior to installation, you are required to obtain an overview of the Home Base Station functional architecture. This overview is required in order to draw an architecture diagram with all components and their communication links. Figure 3-2 shows a functional diagram of the links within the Home Base Station with mechanical pumps.

  • Page 46: Figure 3-2 Home Base Station With Mechanical Pumps - System Diagram

    Figure 3-2 Home Base Station with Mechanical Pumps - System Diagram MDE-4813D CFN PLUS Installation Manual · February 2018...

  • Page 47: Figure 3-3 Home Base Station With Electronic Pumps - System Diagram

    Figure 3-3 Home Base Station with Electronic Pumps - System Diagram MDE-4813D CFN PLUS Installation Manual · February 2018...

  • Page 48: Mapping The Site- Example

    3-4.1. General This paragraph shows an example of the mapping of a site. This procedure consists of the following steps: • Locating and mapping all objects of the site. • Assigning logical identifications (Id.) to the devices. • Assigning the Ethernet and Serial addresses of devices linked to the network. •...

  • Page 49: Connections To Cfn Plus

    All connections to the CFN PLUS must be performed to the Terminal Block located at the bottom of the CFN PLUS pedestal by (see Figure 3-4). The required connections are: 1. Dispenser wiring connections: • Pulser (Low Voltage) • In Use signal (High voltage) •...

  • Page 50: Installing The Cfn Plus

    3-6.1. General CFN PLUS is mounted in the safe area of the Home Base Gas Station on a wall or any flat surface up from ground (panel, billboard). CFN PLUS is installed with wall mounting brackets that provide a wall distance of 10 mm. The brackets are attached to four holding padded holes in the inner rear wall of CFN PLUS.

  • Page 51: Figure 3-5 Rear Panel Support Holes

    3. Attach to each support hole in the rear panel a wall bracket (see, 2 in Table 3-1), with nut, M8 x 20 screw and flat washer (3/4/5 in Table 3-1). Set the bracket so that they fit to the proper installation, as shown in Figure 3-6.

  • Page 52: 3-6.5. Sealing Conduits

    Figure 3-7 Wall Bracket, Dimensions (mm) 3-6.5. Sealing Conduits The conduits shall be sealed in accordance with NFPA requirements and local regulations, to prevent the passage of gases through conduits, cables, and conductors. The fittings are requested wherever volatile liquids or gases are present in the surroundings (see Figure 3-8).

  • Page 53: Wiring

    3-7.1. General After completing the installation procedure, perform the following wiring procedures. The wiring is performed in the CFN PLUS Terminal Block only. The wires should be pulled from the conduits that protrude from the Installation Base, or in the opposite direction, from the Terminal Block to the device in the Home Base Station.

  • Page 54: Mechanical Pump - Wiring

    • RS-232/485/422/Tokheim/Pulser - Communication cable, twisted pair, separately shielded, low capacitance The shield should be connected to Ground in one side of the cable only, preferably on the CFN PLUS side. • Antenna cable - Communication cable, Twisted pair, separately shielded, low capacitance 3-8.1.
  • Page 55 Table 3-1. CFN PLUS Terminal Block - Mechanical Pump - Connections Definition Terminal No. Signal Name Functional Description TX-RS-232 Transmit (optional RS-232 connection) GND-RS-232 RS232 Ground (optional RS-232 connection) RX-RS-232 Receive (optional RS-232 connection) RS-485 (+) (+) RS-485 (optional equipment interface) RS-485 (-) (-) RS-485 (optional equipment interface) RS-485 GND...

  • Page 56: Figure 3-10 Terminal Block

    Table 3-1. CFN PLUS Terminal Block - Mechanical Pump - Connections Definition Terminal No. Signal Name Functional Description LINE 4 Pump control 120/240 VDC Input - Nozzle 4 LINE IN (115/230 V) Input AC voltage NEUTRAL IN (115/230 V) Neutral line GROUND IN Ground Figure 3-10 Terminal Block...

  • Page 57: Figure 3-11 Terminal Block - Mechanical Pump - Wiring List Label

    Figure 3-11 Terminal Block - Mechanical Pump - Wiring List Label Figure 3-12 Terminal Block -Wiring List Label Installed on Protective Cover MDE-4813D CFN PLUS Installation Manual · February 2018...

  • Page 58: 3-8.3. Mechanical Pump - Required Connections

    3-8.3. Mechanical Pump - Required Connections This paragraph describes the required wiring connections between the mechanical pump and the CFN PLUS. Figure 3-13 and show a schematic diagram of the connections between the CFN PLUS and the mechanical pump components. Figure 3-15 shows a detailed wiring diagram between the CFN PLUS terminal block and the pump components.

  • Page 59: Figure 3-13 Mechanical Pump - Single Dispenser Connections

    Figure 3-13 Mechanical Pump - Single Dispenser Connections MDE-4813D CFN PLUS Installation Manual · February 2018...

  • Page 60: Figure 3-14 Mechanical Pump - Twin Dispenser Connections

    BREAKERS Figure 3-14 Mechanical Pump - Twin Dispenser Connections MDE-4813D CFN PLUS Installation Manual · February 2018...

  • Page 61: Figure 3-15 Cfn Plus And Mechanical Pump - Terminal Block Detailed Connections

    Figure 3-15 CFN PLUS and Mechanical Pump - Terminal Block Detailed Connections MDE-4813D CFN PLUS Installation Manual · February 2018...

  • Page 62: 3-8.4. Mechanical Pump - Pulser Connections

    This paragraph describes the required wiring connections between the Pulser in the mechanical pump and the CFN PLUS. The system can accept many types of pulsers, please contact Gasboy for more information. Two types of pulser can be found in trucks:...

  • Page 63: 3-8.4.2. Mechanical Pulser

    3-8.4.2. Mechanical Pulser • Two-Wire Pulser, powered by the CFN PLUS. Figure 3-17 shows a schematic diagram of the connections between the Terminal Block and a two-wire Pulser. Figure 3-17 Terminal Block and Two-Wire Pulser - Wiring Connections MDE-4813D CFN PLUS Installation Manual · February 2018...

  • Page 64: Electronic Pump - Wiring Description

    3-9.1. General The wiring in the Terminal Block differs in accordance with the type of electronic pump installed in the Home Base Station. There are several types of electronic pumps. The wiring of some of the major one are described below. The major pumps are: •...

  • Page 65: Figure 3-18 Cfn Plus Terminal Block - Wiring List Label

    Figure 3-18 CFN PLUS Terminal Block - Wiring List Label MDE-4813D CFN PLUS Installation Manual · February 2018...

  • Page 66: 3-9.2. Tokheim Electronic Pump

    3-9.2. Tokheim Electronic Pump The wiring for the Tokheim electronic pump is provided as follows: • Figure 3-19 shows the specific wiring connections between CFN PLUS and the Tokheim pump nozzle, and the terminals that differ from the Mechanical Pump. •...

  • Page 67: 3-9.3. Current Loop Electronic Pump

    3-9.3. Current Loop Electronic Pump The wiring for the Current Loop electronic pump is provided as follows: • Figure 3-20 shows the specific wiring connections between CFN PLUS and the Current Loop pump nozzle, and the terminals that differ from the Mechanical Pump. The figure shows the serial connection between two Current Loop pumps and the Terminal Block.

  • Page 68: 3-9.4. Rs-485 Electronic Pump

    3-9.4. RS-485 Electronic Pump The wiring for the RS-485 electronic pump is provided as follows: • Figure 3-21 shows the specific wiring connections between CFN PLUS and the RS-485 pump nozzle, and the terminals that differ from the Mechanical Pump. The figure shows the parallel connection between two RS-485 pumps and the Terminal Block.

  • Page 69: Wiring To General Components

    3-10.1. General The following paragraphs show the specific wiring between the CFN PLUS Terminal Block and components common in both types of Home Base Stations, either with mechanical or electronic pump. 3-10.2. Connection to TLG Controller Figure 3-22 shows the required connection between the TLG controller in the gas tank and the Terminal Block (RS-232 type).

  • Page 70: Post-Installation Checklist

    After completing the installation procedure, inspect carefully the connection between the CFN PLUS and the external power mains and the data sources. In particular, pay attention to the following issues: • Correct wiring o Is all the wiring inserted in metal conduits? o Is the AC and the DC wiring inserted in separate conduits, throughs and so o Is the system/peripheral equipment powered on a separate dedicated breaker? o Is the system grounded properly?

  • Page 71: Maintenance

    This section provides general maintenance instructions for the CFN PLUS as well as a comprehensive troubleshooting guide. The next paragraphs provide a list of common pump/system problems that may be encountered when using the CFN PLUS system, as well as corrective action instructions, covering the following problems related to the system and its peripherals: •...
  • Page 72 1. Check for shorts in the Power failure Does the unit shut down power line cable. immediately after being turned ON? 2. Check grounding. Circuit breaker is Is breaker OFF or tripped? Turn breaker ON, if OFF Is 115 V being switched Replace breaker if 115 V is through breaker? not being switched.
  • Page 73 Fault Probable Cause Checks Corrective Action Mechanic pump does not refuel (Continued) Pump does not Faulty connection to Check Control cables Make good electrical supply fuel pump from CFN PLUS to pump. connection. If it is off, use a voltmeter 8-port failure Verify that Power LED is to check power supply to...
  • Page 74 Fault Probable Cause Checks Corrective Action Mechanic pump does not refuel (Continued) Faulty In Use Replace In Use terminal terminal block block. Faulty MPI-C board Verify that the Call red If the red LED is not lit, LED is lit when nozzle is replace MPI-C board.
  • Page 75 Fault Probable Cause Checks Corrective Action Mechanic pump does not refuel (Continued) Device limit was Verify that the device is For testing only, remove passed within the limits of its any rule associated to this rule. device. 1. Log in to FHO and go Device was set as Change the device setting Devices Management.

  • Page 76: 4-2.2. Communication Troubleshooting

    4-2.2. Communication Troubleshooting The troubleshooting procedure for problems related to communication to peripherals and consequent corrective actions are described in Table 4-2. Table 4-2. Communication Troubleshooting Fault Probable Cause Checks Corrective Action No communication between FHO and SO controller 1. Verify that LAN2 Port LED No connection to Cabling issue Visually inspect the...
  • Page 77 Table 4-2. Communication Troubleshooting Fault Probable Cause Checks Corrective Action No communication to the pumps (8-port CommVerter) (Continued) 2. Check the status of the All pumps are Incorrect 8-port Check network LEDs on the 8-port (upper showing CommVerter setup connectivity by right corner of the board): “warning”...
  • Page 78 Table 4-2. Communication Troubleshooting (Cont'd) Fault Probable Cause Checks Corrective Action No communication to nozzles (Wireless Gateway) (Continued) 3. Connect to the Wireless Can’t read the Check the Gateway through the 9-pin vehicles and/or programming of the serial port and open no authorization WNRs.

  • Page 79: Cleaning

    The CFN PLUS itself as a standalone unit should be cleaned periodically at short intervals, due to the harsh environment of the Home Base Station where they operate. The following instructions are valid for the CFN PLUS box and for OrTR (Optional). •...
  • Page 80 This page is intentionally left blank. MDE-4813D CFN PLUS Installation Manual · February 2018...

  • Page 81: Glossary

    ComVerter LAN/232/485/422/C.L./Tokheim Communication Converter DataPass Vehicle Data Transceiver Fleet and Fuel Head Office Mechanical Pump Interface MPI-C Mechanical pumps Interface Card Non-Intrinsically Safe Nozzle Reader (Wireless Nozzle Reader unit) OrCU Orpak embedded Controller Unit OrCU 3000 Orpak site Controller Unit OrIC Orpak Island Controller OrIT...

  • Page 82: Communication Glossary

    An internetworking device that seamlessly connects wired and wireless networks Access Point together. Ad Hoc A peer- to-peer wireless network without Access Point. A group of wireless clients consistent with an independent wireless LAN. Backbone The core infrastructure of a network, the portion of the network that transports information from one central location to another central location.

  • Page 83: Appendix A Site Survey

    Date: _______ Prepared by: Name: ______ e-mail: __________ Phone: _______ Gas station info: Company Name __________________ Tel: ____________ Contact Person : __________________ Mobile Phone : _____ Fax : ____________ A. STATION INFORMATION • Power line 110VAC 220VAC Other____ • Power stabilizer/UPS available? ______________ Spec _________________ •...
  • Page 84 B. STATION MODE OF OPERATION How do the pumps being authorized? o Console o Preset Money, Preset Volume o From office o Auto-authorized (free mode) Do they provide receipts? Y/N (attach samples) C. DISPENSER INFORMATION (CONNECTED TO FCC) • Dispenser No._________________ •...
  • Page 85 D. NOZZLE EQUIPMENT-1 • HOSE SIZE: ________ 3/4” 1” other • Hose Length ___________________ • Break Away: Location on the hose: ________ • Vapor Recovery: • NOZZLE/HOSE THREAD: INCH (NPT) MILLIMETER (DSP) • HOSE THREAD : Male Female • MANUFACTURER: ___________________ •...
  • Page 86 G. Tanks Is tank gauge reading required How many tanks and what type? _______________________________________ Do they use a TLS, what type? _________________________________________ How do they read tanks today? _________________________________________ H. Site inspection (draw the station and attach photos): Pay attention to the following: •...

  • Page 87: Figure B-1 Cfn Plus - Wiring Diagram (Mechanical Pump)

    This appendix provides the wiring diagram of the CFN PLUS, as follows: • Figure B-1 CFN PLUS - Wiring Diagram (Mechanical Pump) • Figure B-2 CFN PLUS - Wiring Diagram (Electronic Pump) MDE-4813D CFN PLUS Installation Manual · February 2018...
  • Page 88 Figure B-1 CFN PLUS - Wiring Diagram (Mechanical Pump) MDE-4813D CFN PLUS Installation Manual · February 2018...
  • Page 89 Figure B-2 CFN PLUS - Wiring Diagram (Electronic Pump) MDE-4813D CFN PLUS Installation Manual · February 2018...
  • Page 90 This page is intentionally left blank. MDE-4813D CFN PLUS Installation Manual · February 2018...

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