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Gasboy CFN Series Startup Manual

Gasboy CFN Series Startup Manual

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CFN SERIES
SITE CONTROLLER II
& ISLANDER II
START-UP MANUAL
C01665
GASBOY INTERNATIONAL LLC

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  • Page 1 CFN SERIES SITE CONTROLLER II & ISLANDER II START-UP MANUAL C01665 GASBOY INTERNATIONAL LLC...
  • Page 3 GASBOY CFN SERIES SITE CONTROLLER II & ISLANDER II START-UP MANUAL C01665 Rev. 03/07/03 GASBOY INTERNATIONAL LLC LANSDALE, PA...
  • Page 4 The information in this document is confidential and proprietary. No further disclosure shall be made without permission from Gasboy International LLC. Gasboy International LLC believes that the information in this document is accurate and reliable. However, we assume no responsibility for its use, nor for any infringements of patents or other rights of third parties resulting from its use.

  • Page 5: Table Of Contents

    CONTENTS Section 1: STARTING A SITE CONTROLLER II SYSTEM Introduction....................Start-Up Overview ..................What You Need For Testing..............Filling Out the Start-Up Form ..............Using This Book ..................Section 2: SITE INFORMATION ................Section 3: BEGIN START-UP FORM Parts 1 Through 6..................Section 4: PHYSICAL SYSTEM LAYOUT Site Controller...................
  • Page 6 CFN Series System Section 6: SYSTEM POWER ..................Section 7: PUMP/DISPENSER MANUAL TEST............Section 8: COMPONENT POWER-UP AND CONFIGURATION ......Configuring the CheckPoint Console ............Fluorescent Display Board ..............Configuring the Profit Point Console ............Accessing the Main Menu ..............
  • Page 7 Introduction Section 12: START-UP COMMANDS Sign-on and Preliminary Steps ..............12-1 Receipt Header, Broadcast Messages............. 12-2 Load Fuel Products, Pumps, Tanks, Prices and Taxes ......12-2 Card Lockout .................... 12-5 Card Authorizations, Limitations............... 12-5 Site ID and Remote Communications ............12-6 Load Merchandise/Departments, Prices, Inventory .........
  • Page 8 CFN Series System Contents-4 03/07/03...

  • Page 9: Starting A Site Controller Ii System

    STARTING A SITE CONTROLLER II SYSTEM INTRODUCTION This Start-Up Manual is provided to assist you in the start-up of a GASBOY CFN Site Controller II or Islander II System. The CFN Series System is a computerized data acquisition system. As the start-up person, you should already be familiar with all the CFN Site Controller II and Islander II manuals.

  • Page 10: Start-Up Overview

    • helping the system user back up release disks and explaining backup procedures • making sure the system user understands how to use the system • filling out the GASBOY CFN System Start-up Form (CFN1-SUF) 03/07/03...

  • Page 11: What You Need For Testing

    A sample filled-out Start-up form appears at the end of this manual. You should already have blank copies of the Start-up form; however, if you do not, you can obtain more by calling GASBOY Customer Service. Throughout the procedures in this manual, you will find double-outlined boxes preceded by this symbol .

  • Page 12: Using This Book

    Please follow the step-by-step procedures in this manual. The following symbols are used in this manual: Means fill in the Start-up form entries explained in the box. Means mail the form to GASBOY. ↵ Means press the RETURN key. 03/07/03...

  • Page 13: Site Information

    Section 2 SITE INFORMATION Before the Site Controller II or Islander II system is operational, you must load in site information. This section provides a template for you to fill in the information needed to perform the start-up commands in Section 12. Do not perform the commands at this time. Confirm with the customer and fill in the information that he or she will be using (e.g., fuel authorizations, limitations, etc.).
  • Page 14 CFN Series System RECEIPT MESSAGES (Reference: Site Manager's Manual: LO H command) Receipt Heading and Footing Messages (24 Characters Maximum) Line # 1 Heading Line _____________________________________________________ Line # 2 Heading Line _____________________________________________________ Line # 3 Heading Line _____________________________________________________ Line # 4...
  • Page 15 Site Information BROADCAST MESSAGES (Reference: Site Manager's Manual: LO ME command) Broadcast Message (20 characters maximum) Display Time in Seconds ________ Message # 1. _________________________________ Display Time in Seconds ________ Message # 2. _________________________________ Display Time in Seconds ________ Message # 3. _________________________________ Display Time in Seconds ________ Message # 4.
  • Page 16 CFN Series System LOAD PRODUCT - FUELS (Reference: Site Manager's Manual, LO PRO command) Use the following table to list the site's fuel products. Use one product code for each different fuel product. These product codes can be linked to authorization codes when used with private-issue cards.
  • Page 17 Site Information LOAD TANK (Reference: Site Manager's Manual, LO TA command) Use this table to enter the initial tank inventory, product code and the reorder level for each tank. See also Load Fuel Inventory. TANK QUANTITY PRODUCT REORDER NUMBER CODE LEVEL LOAD PRICES (Reference: Site Manager's Manual, LO PR command;...
  • Page 18 CFN Series System LOAD FUEL (Reference: Site Manager's Manual, LO F command) Use this table to specify products, prices, and tanks for up to five hoses per pump. If you need additional space, photocopy this chart. PUMP HOSE PRODUCT PRICE...
  • Page 19 Site Information 11. LOAD CUTOFF (Reference: Site Manager's Manual, LO CU command) Use this table to note the amount the Site Controller will authorize or request authorization for when a customer requests a FILL. When you encode a limitation code on privately-issued cards, that code overrides the pump fill limit.
  • Page 20 CFN Series System 15. CRON COMMANDS (Reference: Site Manager's Manual, LO CR command) Use the following table to define any cron commands you wish to have executed. You may find some crons already loaded. Command # Command 16. SITE NUMBER (Reference: Site Manager's Manual, LO SIT command) Your site number can be found on the release disk in the SYS_PAR (PAGE 1) section of your configuration.
  • Page 21 Site Information 18. CHECK POINT DEFAULT KEYBOARD This drawing shows the default keyboard for the Check Point. The keyboard can be re-configured to meet individual needs. See the Check Point Reference Manual and the Site Controller II Configuration Manual. 19. LOAD MERCHANDISE PRODS/DEPTS (Reference: Site Manager's Manual, LO PRO command) Use the following table to list the site's merchandise products or departments.
  • Page 22 CFN Series System 20. LOAD MERCHANDISE INVENTORY (Reference: Site Manager's Manual, LO IN command) Use the following table to load the initial inventory amounts and the reorder levels for your merchandise products. Once you have loaded the initial inventory amounts, you will use ADd INventory to add to the inventory amount for the product.
  • Page 23 Site Information 22. PROFIT POINT PRODUCT LAYOUT (Reference: Site Manager's Manual, LO PRO command and Profit Point Reference Manual, Prompts for PLU Fields) Before configuring the Profit Point, your site controller should already be set up with the following: products/departments, prices (fuels only), tanks, pumps, and taxes. You can transfer this information directly to the Profit Point by using the POS.CMD command.
  • Page 24 CFN Series System 2-12 03/07/03...
  • Page 25 Site Information 03/07/03 2-13...
  • Page 26 CFN Series System 2-14 03/07/03...
  • Page 27 Site Information 23. PROFIT POINT DEFAULT KEYBOARD This drawing shows the default keyboard for the Profit Point. The keyboard can be re-configured to meet individual needs. See the Profit Point Reference Manual for information. 03/07/03 2-15...
  • Page 28 CFN Series System 24. WORKSHEET FOR PUMP/CRIND (IF USED) Pump Pump Type # of CRIN Read (H111, MPD-3, etc.) Wire Slot Hose Addr Addr Price levels used at site 0 1 2 3 4 5 (Circle levels) Price at level 0 is same as price at level 2: Yes No (Circle one)

  • Page 29: Begin Start-Up Form

    Section 3 BEGIN START-UP FORM PARTS 1 THROUGH 6 This section covers Parts 1 through 6 of the Start-up form. Parts 7 through 13 are covered in subsequent sections. A blank copy of the Start-up forms should be attached to the back cover of this manual.
  • Page 30 CFN Series System 2. SYSTEM IDENTIFICATION Site #: Number of the site. Checkmark the components that this site has: Indicate the serial number, program version number for each of the following: SC II/Islander II: SC II/Islander II unit. Also indicate the program name and debug version.
  • Page 31 Begin Start-up Form RESET: The type of reset used in the pump (Veeder-Root, Tokheim #77, etc.) TYPE SUC/SUB: The type of pump used to dispense the fuel. Submersible pump (SUB) located in the tank or is it a suction pump (SUC) located in the pump housing? Circle one.
  • Page 32 What components are on power conditioner? Fill in all that apply. What components are on AC Surge Protector? Fill in all that apply. Are all GASBOY components on same breaker? Answer Y or N. NOTE: The power conditioner must be on its own separate breaker. The Site Controller II, data terminal, modem, standalone receipt printer, and console should be connected to the output of the power conditioner.

  • Page 33: Physical System Layout

    RS-485 junction box. NOTE: If using Tokheim DPT's, consult Gasboy's Technical Service. CONSOLE PORT modular cable must be directly connected to the modular jack on the rear of the Check Point console labeled Site Controller or to the converter if connecting to a Profit Point.

  • Page 34: Island Card Reader Assembly

    CFN Series System Remove the six screws from the two upper side pedestal covers. Unlock and remove covers. Remove the four screws from the lower pedestal cover(s) and remove cover(s) from the pedestal. The lower cover(s) will still be attached to the pedestal by a grounding wire and tether.

  • Page 35: Checkpoint Console (Optional)

    Circle Good, Fair, or Bad. Is shielded cable (as specified in the Installation Manual) used? Indicate if GASBOY C09655 or equivalent cable was used for communications wiring. Circle Y for yes or N for no. CHECKPOINT CONSOLE (OPTIONAL)

  • Page 36: Profit Point Console (Optional)

    CFN Series System PROFIT POINT CONSOLE (OPTIONAL) Verify that the Profit Point and any optional equipment is located in an office type environment and is correctly installed according to the Site Controller II or Profit Point Installation Manual. Verify that the AC power cord for the Profit Point is directly connected to the output of the AC Surge Protector Strip (C01218).

  • Page 37: Tank Monitoring System (Optional)

    GASBOY P/N C04500 (cross) modular cable. Other devices (Site Controller, Console to junction box, etc.) can use GASBOY P/N C05670 (1:1 cable). Verify that the two wire current loop communications is correctly wired to the distribution box according to the Gilbarco Interface Unit Installation Manual, C01745.
  • Page 38 CFN Series System 03/07/03...

  • Page 39: Jumpers & Switch Settings

    Section 5 JUMPERS & SWITCH SETTINGS This section covers the jumper and switch settings for the various components of your Site Controller II system. It is important that the jumpers and switch settings be set properly to ensure correct operation. For further information on jumpers and switch settings, refer to the CFN Diagnostic Manual, C01759.

  • Page 40: Jumpers

    CFN Series System Jumpers K1 and K2, Port 1 and Port 3 Configuration Jumpers K23-K37 CPU Board Jumpers 03/07/03...

  • Page 41: Switches

    Jumpers & Switch Settings Switches DSW1 - Backup Sign-on, Hard Disk Access, Boot Modes Switches DSW1-7 and DSW1-8 control three things: • the site controller mode (BOOT or MONITOR) when the site controller is reset or powered • the status of the LED's (NORMAL or SCAN). •...

  • Page 42: Pump Control Unit

    CFN Series System PUMP CONTROL UNIT Figure 5-1 shows the pump control unit layout. Refer to this layout when performing steps 1 through 5 on the next page. Figure 5-1. Pump Control Unit Component Location 03/07/03...

  • Page 43: Pump Control Expmux Cpu Board

    Jumpers & Switch Settings Pump Control EXPMUX CPU Board Unlock and open the front door of the pump control unit. Make sure all override switches are in the AUTO position. See Figure 5-1. Make sure the AC power and battery switches, located in the upper righthand corner of the power supply are turned OFF (down).
  • Page 44 CFN Series System Address: Verify that the pump control CPU board switch bank, SB (1 through 4), is set for the proper address. address must be set to identify the pump control unit when it is connected to the CFN System. This address is a unique identifier for multiple PCU's that are connected on the same RS-485 line.
  • Page 45 Jumpers & Switch Settings 10. The settings for switch bank SC (1 through 4) determine when the pump control unit begins counting pulses for a particular pump. When a switch is open, the PCU begins counting pulses when the corresponding pump is activated. When a switch is closed, as it should be for most configurations using mechanical pumps, the PCU doesn't count pulses for the corresponding pump until the mechanical reset has completed.

  • Page 46: Pump Control I/O Pcb

    CFN Series System Pump Control I/O PCB The Pump Control I/O PCB, shown below, consists of two parts: the PCB itself and a cover plate. In order to set the jumpers and switches on the I/O PCB, you must remove all the connectors and the cover plate.
  • Page 47 Jumpers & Switch Settings Pulse Connection: Verify that the K1 through K4 jumpers (pulse type jumpers) match the type pulser being used for each pump position. Use the table below to determine your settings. WARNING K1 to K4 jumpers must be set in the configurations shown before turning on power to the PCU or damage to the system components may occur.

  • Page 48: Island Card Reader

    CFN Series System ISLAND CARD READER Dip Switches The island card reader has an S2 bank of 10 dip switches. Switches 1 through 6 provide functional settings; switches 7 through 10 are address settings. The settings and functions are shown in the following tables.

  • Page 49: Icr Cpu Pcb Jumper Settings

    Jumpers & Switch Settings An S3 switch enables the diagnostic mode of the ICR. Diagnostic mode is enabled when the switch is in the down position. Diagnostic tests can be started by keeping the face of the ICR open and pressing the START OVER key on the keypad.

  • Page 50: Communication Switch Settings

    CFN Series System Communication Switch Settings For the CPU switch settings, refer to the Site Controller CPU Switches settings earlier in the section. When viewing the head of the Islander from the rear, the Site Controller CPU board is located on the inside of the right partition.

  • Page 51: Disable Pumps Pc Board Jumper Settings

    When the internal modem is used, no connection to the terminal block cables should be made. RS-422 communications must be connected to a Gasboy Short Haul Modem at the remote end (see the Islander Installation Manual for details). When the 10-position connector cable assembly is connected to the RS-422 connector on the Site Communication I/O board (P6), half of the connector will hang off to the right side.

  • Page 52: Rs-232/Rs-485 Converter

    CFN Series System RS-232/RS-485 CONVERTER The following chart shows the default jumper settings for the RS-232/422 converter board. NOTE: If using a tank monitor or Profit Point, be sure all jumpers are set to their default settings. POS DISTRIBUTION BOX (D-BOX) The following chart shows the default jumper settings for the POS D-Box.

  • Page 53: Fuel Point Reader

    Jumpers & Switch Settings FUEL POINT READER The switches on the Fuel Point Reader (FPR) CPU PCB must be set as shown to work with the CFN system. Figure 5-5. Fuel Point Reader (FPR) CPU PCB Switch SW1 Switch Setting 03/07/03 5-15...

  • Page 54: Standalone Star Printer

    CFN Diagnostic Manual for details. PUMPS AND DISPENSERS If you are using GASBOY Series 9800 pumps and dispensers, there are switches that must be set correctly to insure proper operation of your CFN system.

  • Page 55: Cabling And Port Jumper Configuration For Wayne Pumps

    Jumpers & Switch Settings A C07263 cable is also needed on the Site Communication I/O board from P10 connector to pins 6 through 10 of P3 (for port1) or P4 (for port 3). This cable is installed in the head of the Islander at the factory.

  • Page 57: System Power

    Section 6 SYSTEM POWER Verify that the AC power for the CFN Series System is in accordance with the Site Controller II or Islander II Installation Manual. AC Power for the CFN system components, CRT terminal/printer, and external modem must come from a separate, dedicated circuit breaker.

  • Page 59: Pump/Dispenser Manual Test

    Section 7 PUMP/DISPENSER MANUAL TEST Verify that the general guidelines listed below were met when installing the system's pumps and dispensers. Suction Pumps The CFN System is capable of directly driving pump motors up to 3/4 HP at 120/240 VAC or 1-1/2 HP at 240 VAC.
  • Page 60 CFN Series System Turn off all hoses. Place the system override switch, for Hose 1 in the ON position. Repeat Steps d through h for all remaining hoses. Substitute the hose number being tested for hose 1 until all hoses have been tested.

  • Page 61: Component Power-Up And Configuration

    CPU board are flashing. Electronic Pumps and Dispensers Locate and turn on power switches. Refer to pump documentation or call GASBOY Technical Service for information. Standalone Receipt Printer (optional) Locate the AC power switch on the front of the unit. Push the switch to the right (ON) position.
  • Page 62 CFN Series System Fuel Point Reader (if used) Locate and turn on the power switch in the top-left side of the FPR. Verify that the power supply LED, visible through the perforated screen, is lit. Verify that the two RS-485 LEDs, DL3 and DL4 on the FPR CPU PCB, are flashing.

  • Page 63: Configuring The Checkpoint Console

    Component Power-Up and Configuration CONFIGURING THE CHECKPOINT CONSOLE With prior console models, configuration was accomplished with switches and jumpers. This configuration procedure replaces the switch and jumper settings. If the console has never been configured or if its configuration has been erased, it will go into configuration mode at power up.

  • Page 64: Fluorescent Display Board

    CFN Series System To configure the console: Turn the key to MGR position and press the NO SALE key. Access diagnostic mode, self- test 7, if necessary. See the Check Point Reference Manual if further assistance is required. The message ***Configuration** appears and the display scrolls through the keystrokes needed to change the values.

  • Page 65: Configuring The Profit Point Console

    Component Power-Up and Configuration CONFIGURING THE PROFIT POINT CONSOLE Accessing the Main Menu To access the Main Menu from the Profit Point console, turn the Manager's key to MGR position. Sign on (if required). Press SPEC FUNC, 0 and ENTER. The Main Menu displays. To return to POS mode, select 1 on the Main Menu and press ENTER.

  • Page 66: Scanner Configuration

    Point Reference Manual for details. Scanner Configuration When purchased from Gasboy, the scanner should be set up at the factory. If it is not, it is programmed by scanning bar codes supplied with the scanner. A configuration instruction sheet, including a list of required bar codes, is packed with the scanner. Refer to the Profit Point Reference Manual for scanner port parameters.

  • Page 67: Link Mc5 Terminal And Okidata Printer

    Install and complete the setup of the terminal as specified in the manufacturer's setup instructions. Then you'll need to enter the Setup Mode and change parameters on five screens. This enables the terminal to function properly with both the Okidata printer and your GASBOY Fuel Management System.
  • Page 68 CFN Series System Communications Setup Main Baud 9600 Aux Baud 9600 Main Data/Parity 8/None Aux Data/Parity 8/None Main Stop Bits Aux Stop Bits Main Rcv Hndsk XON/XOFF Aux Rcv Hndsk NONE Main Xmt Hndsk NONE Aux Xmt Hndsk XON/XOFF Main Rcv Level...
  • Page 69 Component Power-Up and Configuration Press F5 or PAGE DOWN to display the next Setup Screen, ANSI Setup. ANSI Setup FKey Lock Send Feature Lock Print National Keypad Numeric Send Area Screen Cursor Keys Normal Print Area Screen Xfer Term Send Term None Char Mode Multinational...

  • Page 70: Okidata 184 Setup

    CFN Series System Okidata 184 Setup To prepare the Okidata printer for operation with the LINK MC5 terminal and your GASBOY Fuel Management System, perform the following steps. Install and complete the setup of the printer as specified in the manufacturer's setup instructions. Then set up the switches as follows:...

  • Page 71: Series 9800 Electronic Pumps And Dispensers

    • If using Tokheim Dispenser Payment Terminals (DPTs), refer to DPT Instructions available from GASBOY Technical Service. • If using a CheckPoint or Profit Point, refer to the appropriate manuals listed in Section 1 for any special configuration considerations.

  • Page 73: Dc Power Measurement And Adjustment

    Section 9 DC POWER MEASUREMENT AND ADJUSTMENT The following steps describe, for each of the components, how to measure the voltages required in Section 9. DC POWER of the Start-up form. If any of the measured DC voltages are outside of the tolerances noted (except for +5 which can be adjusted), immediately shut off the AC POWER switch of the unit and diagnose the problem.

  • Page 74: Site Controller Ii

    CFN Series System SITE CONTROLLER II +5 VDC Measurement Remove the four Phillips screws from the sides of the unit and remove the cover. On the CPU PCB, measure at the Vcc and Vss test points, with the positive (+) probe on Vcc and the negative (-) probe on Vss.

  • Page 75: Islander

    DC Power ISLANDER +5 VDC Measurement Unlock and open rear door on head of unit. On the CPU PCB, measure at the Vcc and Vss test points, with the positive (+) probe on Vcc and the negative (-) probe on Vss. The voltage should be +5.00 to +5.10 VDC. If the voltage does not fall within this range, adjustment is necessary.

  • Page 76: Pump Control Unit(S)

    CFN Series System PUMP CONTROL UNIT(S) +5 VDC Measurement Turn off the AC and DC power switches on the supply assembly. Locate the connector labeled POWER in the upper left-hand corner of the motherboard. Remove the black plastic cover. Turn on the AC and DC power switches.

  • Page 77: Island Card Reader

    DC Power ISLAND CARD READER +5 VDC Measurement Unlock, unscrew, and lower the face of the island card reader. Measure the +5 VDC between the top of the resistor R7 (+) and the case of crystal Y1 (-). The voltage should be +5.00 to +5.10 VDC.

  • Page 78: Islander (Satellite Reader)

    CFN Series System ISLANDER (SATELLITE READER) +5 VDC Measurement Loosen and remove the two wing nuts that hold the hood on the head of the unit. Remove the four screws from the outside of the hood. Lift hood straight up and remove it.

  • Page 79: Checkpoint

    DC Power CHECKPOINT +5 VDC Measurement Turn off power to the console. Remove the four screws from the bottom of the console and carefully separate the upper housing from the lower housing. Turn on the power to the console. On the CPU PCB, measure at the TP1 and TP2 test points, with the positive (+) probe on TP1 and the negative (-) probe on TP2.

  • Page 80: Fuel Point Reader (Fpr)

    CFN Series System +9 VDC Measurement 14. Locate TP5 on the CPU PCB. Measure the +9VDC between TP5 and TP2 on the CPU PCB. Voltage should be +6.00 to +10.00 VDC. NOTE: This voltage is not adjustable. 15. Turn off power to the console and carefully set the upper half of the console on the lower half.

  • Page 81: Profit Point

    DC Power PROFIT POINT There are no DC power adjustments in the Profit Point. CURRENT LOOP INTERFACE Consult the Current Loop Interface Unit Installation Manual for voltage measurement specifications. 03/07/03...
  • Page 82 CFN Series System 9-10 03/07/03...

  • Page 83: Communication Tests

    When a CRT or data terminal is used with the system it should be located in a clean, office- type environment. It should not be installed over a hazardous location. CRTs/data terminals supplied by GASBOY have an operative temperature range of 32 F to 104 F.
  • Page 84 CFN Series System Islander Verify the wiring for the four communication ports meets the installation requirements listed below. All wiring is to be installed and used in accordance with National Electrical Code (NFPA 70) and the Automotive and Marine Service Station Code (NFPA 30A). Wiring is also to conform to local codes.

  • Page 85: Data Terminal

    When connected to the port 0, the system goes into the monitor mode. MODEM If modem is not supplied by GASBOY, it must be set up using the following parameters: modem hangs up with on/off transmission of DTR auto answer enabled...

  • Page 86: Tank Monitor (Serial Port)

    CFN Series System TANK MONITOR (SERIAL PORT) If you have a tank monitor connected via one of the serial ports and not the RS-485, use the following to verify communications. The tank monitor must be set up with the following...

  • Page 87: Pump/Dispenser Automatic Test

    Section 11 PUMP/DISPENSER AUTOMATIC TEST The automatic test verifies pump operation and ensures that transactions are accurately recorded and that quantities and prices agree with those displayed on the pumps. As each transaction is completed, it should print on the data terminal attached to the logger port. For remote sites not using the monitor mode, either a data terminal can be temporarily connected to the logger port or the information will have to be manually polled.

  • Page 88: Checkpoint - Postpay Pump Activation Test (Optional)

    CFN Series System Verify that the quantity displayed on the Hose 1 register matches the quantity (and price, if applicable) recorded on the system printout. Repeat Steps 2 through 7 for all hose outlets. NOTE: Continue with Steps 9 through 13 only if you are using dispensers or dual hose single motor suction pumps.

  • Page 89: Profit Point - Postpay Pump Activation Test (Optional)

    Pump/Dispenser Automatic Tests Press START on the CheckPoint to start pump 1. Drawer opens. Close drawer. Use the pump handle to turn on pump 1 and squeeze the nozzle. Pump product until it stops. Pump 1 will dispense product in fast flow until the slow cutoff is reached, then the pump will dispense slowly until cutoff.

  • Page 90: Before Using Fuel Point

    SYS_PAR.BIN, using the CFN III Configuration Manual for Windows NT C09326. configurations to FUELPT.BIN must match the factory-configuration of the vehicle module programmer. If you do not know how your programmer is configured, call GASBOY Technical Services for assistance. FUEL POINT SETUP FOR GROUND LOOP FUELING 1.

  • Page 91: Reader Entries And Fuel Point

    Pump/Dispenser Automatic Tests 5. After a few gallons, hang the nozzle back on the pump. Verify that the correct EID and VM data have been recorded. 6. Repeat for all hose outlets. READER ENTRIES AND FUEL POINT If your system was ordered with the reader entry option, you must enter data at the card reader with every Fuel Point transaction.

  • Page 92: Using The Chain Pump Feature With Fuel Point

    CFN Series System USING THE CHAIN PUMP FEATURE WITH FUEL POINT The chain pump feature is used when activation of a fuel dispenser also turns on a bank of fluid reels. In this application, the dispenser is known as the master of the chain. Only the master of the chain has a nozzle ring, so its hose must remain in the fill pipe until all fueling and fluid hoses are finished pumping.

  • Page 93: Start-Up Commands

    NOTES: If the GASBOY password does not connect you to the system, use the default sign- on switch, SW1-1 on the site controller PCB. Issuing some of these commands may require a higher permission level or that the Manager's key be turned on.

  • Page 94: Receipt Header, Broadcast Messages

    CFN Series System Type LO DA and press A*LO DA↵ RETURN to load the date Month? 8↵ and time into the system. Day of month? 23↵ Use military time. Year? 90↵ Hour? 12↵ Minute? 31↵ Thu 8/23/90 12:31PM, Trans = 57, Seq = 624 SCII v1.0 Receipt Header, Broadcast Messages Type LO H;IC to load into the system the...
  • Page 95 Start-up Commands Type LO PRO;AC to load the system's fuel A*LO PRO;AC↵ product codes, categories, names, and Product code? 1↵ pricing data. Category? 1↵ Product name? Regular↵ Minimum price? 0↵ Maximum price? 0↵ Taxes? 0↵ Product code? ↵ Type LO IN;C to load inventory amounts A*LO IN;C↵...
  • Page 96 CFN Series System 12. Type LO F;C to load the pump number, A*LO F;C↵ hose number, product code, price code, Pump number? 2↵ and tank number. Hose number? 1↵ NOTES: If your site is using MPD's, you Product code? 2↵...

  • Page 97: Card Lockout

    Start-up Commands Card Lockout 16. If the customer chose a negative lockout A*U CA;A↵ file, type U CA;A to validate all cards in the system. 17. If the customer chose a positive lockout A*LOC CA;A↵ file, type LOC CA;A to invalidate all cards in the system.

  • Page 98: Site Id And Remote Communications

    CFN Series System 20. Use the LO CR;IC command to load any A*LO CR;IC↵ cron commands. Cron commands Command number? 1↵ instruct the Site Controller II to execute Command? ! CRASH Command number? ↵ commands or recorded files at a specified...

  • Page 99: Load Merchandise/Departments, Prices, Inventory

    Start-up Commands Load Merchandise/Departments, Prices, Inventory 23. Type LO PRO;AC to load the system's A*LO PRO;AC↵ merchandise product codes, categories, Product code? 3↵ names, and pricing data. Category? 3↵ Product name? Soda↵ Minimum price? .01↵ Maximum price? 1.55↵ Taxes? 0↵ Product code? ↵...

  • Page 100: Cash Drawer, Shifts

    CFN Series System 28. Type E PU;I to enable all the pumps. A*E PU;I↵ 29. Type E RE;I to enable the readers. A*E RE;I↵ 30. Type E CO;I to enable the console. A*E CO;I↵ Cash Drawer, Shifts 31. Type RE TO;A. This resets the daily and A*RE TO;A↵...

  • Page 101: Reset Transaction File

    Start-up Commands 36. If you use the MPG option, type LO V;IC A*LO V;IC↵ to clear the vehicle file and load vehicles Vehicle number? 100↵ and odometer readings. Odometer reading? 22954↵ Vehicle number? ↵ Reset Transaction File 37. The following command sequence enables A*FIX TR;I↵...

  • Page 102: Verification And Backup

    CFN Series System 41. Type P DI. This prints diagnostics so you A*P DI↵ can verify that the system is okay. Verification and Backup 42. Verify all data is loaded correctly by using the following commands. If any information displayed is not correct, return to the appropriate step and reload it.

  • Page 103: Profit Point Setup

    Start-up Commands c. If the site has two floppy disk drives, insert the Release disk into drive A and a blank formatted disk into drive B. Type SWAPCOPY + and press ENTER. When SWAPCOPY is done, remove disk from drive B and label BACKUP RELEASE. Remove disk from drive A.
  • Page 104 CFN Series System 12-12 03/07/03...

  • Page 105: Customer Training

    Section 13 CUSTOMER TRAINING Explain to the terminal operator how the data terminal/CRT responds to all commands. Review the Site Manager's Manual and all relevant commands. Have the terminal operator perform the commands. Explain the importance and show how and when to use the backup commands. Refer the user to the Data Terminal/CRT/printer manuals for any periodic maintenance.
  • Page 106 Insert the card lengthwise and move it from side to side. Magnetic Card Readers Use the GASBOY cleaning card. Order GASBOY P/N C08757 for a box of 50 cleaning cards. Slide the cleaning card through several times. Turn the card around and slide it through several times. By turning the card around, you will use the entire cleaning area.
  • Page 107 Customer Training g. Valid types are 4 and 5. Type a number 4 or 5 and press RETURN or just press RETURN if you are using version 1.0 or above. The Site Controller prompts you to Verify. h. Type Y and press RETURN. You will hear the drive activate. Wait 20 to 30 seconds. i.
  • Page 108 CFN Series System 13-4 03/07/03...

  • Page 109: Finish Start-Up

    Include these printouts with the Start-up form. 11. CUSTOMER KNOWLEDGE Briefly describe the customer's understanding of the CFN Series System. Write in the amount of time spent on training and who was trained. Check to see that the test cards are locked out (Step 5) and indicate the name of the person with whom the test cards were left.
  • Page 110 CFN Series System Turn over the keys and test cards for the system, and the socket bit for the island card reader to the person in charge of the site. Date/Time of Departure: Fill in date and time of departure in Section 1 of start-up form.
  • Page 111 GASBOY MOTOR FUEL MANAGEMENT SYSTEM CFN SYSTEM START-UP 1. SITE IDENTIFICATION DJP Trucking 9-5-98 8:30am Customer: _____________________ Date/Time of Arrival: _______ Dave Christopher 9-5-98 5:15pm Contact: __________________ Date/Time of Departure: ________ ABC Fuels 215-222-5555 Customer Phone: 215-555-1111 ______________ Distributor: _________/Phone: 10 Christine St.
  • Page 112 ____________ _____ _____ _____ _____ _____ _____ _____ _____ What components are on power conditioner? _____ _____ _____ _____ SCII Data Terminal, Console What components are on AC surge protector? Are all GASBOY components on same breaker? Y / N...
  • Page 113 Wiring Neatness: Good/Fair/Bad Is shielded cable (as specified in the Installation Manual) used? Y / N If you answered NO to the above questions, contact GASBOY before proceeding. 8. SYSTEM POWER Power Conditioner: Hot to Neutral __ VAC Hot to Ground _...
  • Page 114 Use the commands PR DA, PR TR, PR PU, PR AU, PR LIM, PR DI, PR PRI, PR PRO, and STATUS. 13. PARTS USED Return defective parts with completed Gasboy Service Report. Please return white, yellow, and pink copies of report in box with parts. 14. SITE LAYOUT...
  • Page 115 GASBOY MOTOR FUEL MANAGEMENT SYSTEM CFN SYSTEM START-UP 1. SITE IDENTIFICATION Customer: _________________________________ Date/Time of Arrival: _______ ____________________ Contact: __________________________________ Date/Time of Departure: ____ ____________________ Customer Phone: ___________________________ Distributor: ______________/Phone: ______________ Site Location: ______________________________ Installer: ________________/Phone: ______________ __________________________________________ Start-up Person: __________ ____________________ Electrician: ________________________________ Co.
  • Page 116 _____ _____ _____ FPR'(s): ____________ _____ _____ _____ _____ _____ _____ _____ _____ What components are on power conditioner? _____ _____ _____ _____ What components are on AC surge protector? Are all GASBOY components on same breaker? Y / N...
  • Page 117 Wiring Neatness: Good/Fair/Bad Is shielded cable (as specified in the Installation Manual) used? Y / N If you answered NO to the above questions, contact GASBOY before proceeding. 8. SYSTEM POWER Power Conditioner: Hot to Neutral ________ VAC Hot to Ground _____ VAC Neutral to Ground _____ VAC...
  • Page 118 Use the commands PR DA, PR TR, PR PU, PR AU, PR LIM, PR DI, PR PRI, PR PRO, and STATUS. 13. PARTS USED Return defective parts with completed Gasboy Service Report. Please return white, yellow, and pink copies of report in box with parts. 14. SITE LAYOUT...

  • Page 119: Warranty

    Parts Only - During the warranty period, Gasboy will, at its option, repair or replace defective parts returned transportation prepaid to its factory.

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