Exhaust Systems - Bombardier-Rotax 377 UL Operator's Manual

Equipped with contact breaker ignition system and bing carburetor
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Section 8
8.) Exhaust systems:
Considerable effort has gone into the design of the ROT AX exhaust systems. Any changes may
severely deteriorate performance, reliability, engine life, fuel economy, and the system's ability to
reduce noise to acceptable levels. Do not use other exhaust systems claimed to improve over the stock
components. Do not make any changes to the exhaust system supplied.
Vibration due to
improper
suspension is any exhaust system's worst enemy. Properly mounted and
maintained, your
exhaust
system
will provide a long service life.
.•.
Never remove coupling spring with a sharp object which could mark the spring material. A rounded
screw-driver shank or a hook fashioned from 1/8" bar is
ideal.
Safety-wiring of springs is highly re-
commended.
Exhaust ball sockets should be kept lubricated by a heat resistant grease to allow for
movement between engine and
muffler.
Section 9
9.)
Propeller gear:
9.1) Mounting instructions:
9.1.1) Gearbox
Type
"A"
(with adaptor):
Carefully clean contact areas between crankcase and adaptor flange, insert O-ring and
install adaptor flange with 4 Allen screws M10 x 45 to crankcase. The seat of the screw
heads
must be plane and free of marks or burrs. Apply LOCTITE 221 to the thread and
LOCTITE 648 on the seat of the screw head.
NOTE:
Torque 55 Nm (485 in.lb.). Use wrench for
int.
hex. with centering extension,
ROT AX part no. 277 817
.
ATTENTION: Verify that heads ofMlO Allen screws are free of marks or burrs toensure
full contact on their seat (version "A" only).
Clean and de-grease taper and 1/2" int. thread of p.t.o. crankshaft, as well as inside taper
of drive gear. Install drive gear, apply LOCTITE 221 on hex. screw 1/2"-20 UNF x 50
and torque to 60 Nm (530 in.lb.). Do not apply LOCTITE on the taper!
Carefully clean contact areas between adaptor flange and gearbox housing. Apply
LOCTITE 648 on adaptor flange, insert new O-ring and keep it on its location with some
grease. Apply LOCTITE 221 on 4 stud threads M8 and screw them into adaptor flange.
Install
gearbox assembly and tighten it with 4 hex. nuts M8. All 6 nuts M8 to be torqued
to 22 Nm (195 in.lb.).

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