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Power
Termination Procedure
12) Tighten the 2 grub screws on the internal earth lug into
the earth conductor as tight as possible so that the earth
wire is sufficiently clamped. If earth is to be carried
through to a contact, crimp contact prior to tightening
grub screws.
GRUB SCREWS
13) Slide the spacer tube over the conductors and onto the
rear shell.
SPACER TUBE
14) a) CONTACT SIZES 50 - 240mm².
Push the insert assembly fully onto the crimp lugs.
The insert should push inside the spacer tube. Refit
the 4 screws into the ends of the contacts. Ensure
these are fully tightened.
SPACER TUBE
INSERT ASSEMBLY
REFIT SCREWS
b) CONTACT SIZES 300 – 630mm².
15) Slide the CP / CR shell over the insert and line the yellow
dot on the insert up with the required keying position 1
to 5 marked on the CP / CR shell.
REAR SHELL
16) Screw the rear engaging nut fully onto the CP / CR shell.
Measure the distance between the front of the rear
engaging nut to the back of the engaging nut which
should be no greater than the distance shown.
(AI365 Rev 5 – 01Mar16)
Push the rear retainer over the contact. Place the
split tube around the contact. Slide the front contact
retainer over the contact and split tube. Slide the
rear contact retainer over the rear of the contact and
tighten the screw fully.
Should be tight fit, Dictated by
spacer washers from step 9.
FRONT RETAINER
SCREW
Ex32P – Ex63P = 154.5mm
Ex75P = 164.5mm
CP / CR SHELL
SPLIT TUBE
REAR RETAINER
REAR ENGAGING NUT
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