Matweld 03900A Manual
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Matweld 03900A Manual

Reversing rail saw
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03900A
REVERSING RAIL SAW
The Matweld Reversing Rail Saw is a
hydraulic powered abrasive rail saw
that can cut rail from either side of
the rail safely without disconnecting
or realignment; simply pivoting the
saw to the other side of the rail
provides the flexibility and safety that
is needed on track.
FLOW
10 gpm
(38 lpm)
Accessories:
00897 - 14" saw blades
00899 - 16" saw blades
MATWELD, INC.
Matweld reserves the right to change parts, features, or specifications without notice.
A
PRESSURE
RPM
2000 psi
3200
(140 bar)
PHONE:(270) 444-0085
P.O. Box 2816 • Paducah, KY 42002
Email: customerservice@matweld.com
C
DIMENSIONS
WEIGHT
A - 36"
B - 10"
C - 17"
CLAMP
CLAMP
L 36' x W 8" x H 11"
632 South 3rd Street
270-444-0085
Fax: 270-443-6180
Website: www.matweld.com
B
38 lbs
(17 kg)
20 lbs
(9 kg)
FAX:(270) 443-6180
08/09

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Summary of Contents for Matweld 03900A

  • Page 1 L 36’ x W 8” x H 11” (9 kg) Accessories: 00897 - 14” saw blades 00899 - 16” saw blades MATWELD, INC. PHONE:(270) 444-0085 FAX:(270) 443-6180 Matweld reserves the right to change parts, features, or specifications without notice. 08/09...
  • Page 2 03900A REVERSING RAIL SAW GENERAL NOTES: MATWELD, INC. PHONE:(270) 444-0085 FAX:(270) 443-6180 Matweld reserves the right to change parts, features, or specifications without notice. 08/09...

  • Page 3: General Safety Precautions

    TOOL. FAILURE TO FOLLOW THESE INSTRUCTIONS CAN RESULT IN PERSONAL INJURY OR EQUIPMENT DAMAGE. MATWELD HAS NO CONTROL OVER TOOL USE OR OPERATION ONCE IT LEAVES THE MATWELD PLANT. MATWELD HAS NO CONTROL OVER OPERATOR OR MAINTAINER SELECTION. THE CUS- TOMER MUST ASSUME RESPONSIBILITY FOR THE TOOL’S SUITABILITY FOR A PARTICULAR FUNC-...
  • Page 4 FAILURE TO DO SO MAY RESULT IN EQUIPMENT DAMAGE AND / OR PERSONAL INJURY OR DEATH. • CLEAN UP ANY OIL OR FLUID SPILLS IMMEDIATELY. MATWELD, INC. PHONE:(270) 444-0085 FAX:(270) 443-6180 Matweld reserves the right to change parts, features, or specifications without notice. 08/09...
  • Page 5 HAVE SUPERVISOR ADD ADDITIONAL PRECAUTIONS RELATING TO THE SPECIFIC WORK AREA AND LOCAL SAFETY REGULATIONS BELOW: MATWELD, INC. PHONE:(270) 444-0085 FAX:(270) 443-6180 Matweld reserves the right to change parts, features, or specifications without notice. 08/09...

  • Page 6: Safety Precautions

    USING, RUN NEW SAW BLADE FOR ONE MINUTE AT FULL SPEED TO CHECK FOR DEFECTS OR VIBRATION. 13. NEVER LET THE SAW BLADE CUT INTO ANY MATERIAL (TIE, BALLAST, ETC…) OTHER THAN THE RAIL BEING CUT. MATWELD, INC. PHONE:(270) 444-0085 FAX:(270) 443-6180 Matweld reserves the right to change parts, features, or specifications without notice. 08/09...
  • Page 7 LEM, IMMEDIATELY TURN OFF THE POWER SOURCE AND DISCONNECT THE HOSES BEFORE ATTEMPTING TO FREE THE BLADE. AFTER FREEING THE BLADE REPLACE IT WITH A NEW BLADE BEFORE CONTINUING THE CUT. MATWELD, INC. PHONE:(270) 444-0085 FAX:(270) 443-6180 Matweld reserves the right to change parts, features, or specifications without notice. 08/09...
  • Page 8 ROUTED AWAY FROM SPARKS. 8. AFTER FINISHING THE CUT, TURN THE POWER SOURCE “OFF” AND DISCONNECT HOSES BEFORE ATTEMPTING TO REMOVE THE SAW. MATWELD, INC. PHONE:(270) 444-0085 FAX:(270) 443-6180 Matweld reserves the right to change parts, features, or specifications without notice. 08/09...
  • Page 9 OTHER FLUIDS THAT MEET OR EXCEED THIS SPECIFICATION CAN BE USED. *SEE COLD WEATHER OPERATION HYDRAULIC OIL NOTE. 5. HAVE TOOL INSPECTED, AT LEAST ANNUALLY, BY MATWELD OR A MATWELD QUALIFIED SER- VICE REPRESENTATIVE TO DETERMINE IF TOOL IS IN NEED OF SAFETY CHANGES OR WORN PART REPLACEMENT.

  • Page 10: Repair Troubleshooting

    LATED BACK AND FORTH WHILE CUTTING. THE AVERAGE CUTTING TIME IS 1 - 2 MINUTES FOR 132 LB RAIL. • THE PROPER RPM OF THE MATWELD SAW IS 3200 ( + 100) RPM AT 10 GPM. • THE SAW RPM IS PROPORTIONAL TO THE FLOW PROVIDED. IF THE FLOW DROPS TO 8 GPM THE RPM OF THE SAW WILL BE 2400 RPM, MUCH TOO SLOW FOR CUTTING RAIL.

  • Page 11: Tool Circuit

    BLOW. THIS IS WHY IT IS VERY IMPORTANT TO DIRECT THE FLOW INTO THE TOOL CORRECTLY. REVERSING THE HOSES TO TEST MAY RESULT IN BLOWN SEALS, DAMAGE TO THE TOOL, AND PERSONAL INJURY. MATWELD, INC. PHONE:(270) 444-0085 FAX:(270) 443-6180 Matweld reserves the right to change parts, features, or specifications without notice. 08/09...
  • Page 12 03900A REVERSING RAIL SAW 9/2/99 REV 1/01 MATWELD, INC. PHONE:(270) 444-0085 FAX:(270) 443-6180 Matweld reserves the right to change parts, features, or specifications without notice. 08/09...
  • Page 13 5/16-24 x 1 SHCS 03932A SPLINE ADAPTOR KEY 355-08-06 3/8 NPT x 3/8 JIC 45 ELBOW 01631 INTERNAL SEAL KIT 01612 SHAFT SEAL KIT MATWELD, INC. PHONE:(270) 444-0085 FAX:(270) 443-6180 Matweld reserves the right to change parts, features, or specifications without notice. 08/09...
  • Page 14 03900A REVERSING RAIL SAW REV 4 ON 7/22/03 MATWELD, INC. PHONE:(270) 444-0085 FAX:(270) 443-6180 Matweld reserves the right to change parts, features, or specifications without notice. 08/09...
  • Page 15 3/8 NPT x 3/8 JIC 45 ELBOW 01631 INTERNAL SEAL KIT 01612 SHAFT SEAL KIT A2050 3/8-16 NYLOCK NUT A6200 1/4 DETENT PIN MATWELD, INC. PHONE:(270) 444-0085 FAX:(270) 443-6180 Matweld reserves the right to change parts, features, or specifications without notice. 08/09...
  • Page 16 03940A CLAMP ASSEMBLY REV. 2 3/28/03 MATWELD, INC. PHONE:(270) 444-0085 FAX:(270) 443-6180 Matweld reserves the right to change parts, features, or specifications without notice. 08/09...
  • Page 17 1/2-13 x 2 HEX HEAD BOLT A1087 1/2-13 x 2 1/2 HEX HEAD BOLT A3930A CRANK HANDLE KNOB RKK 5/8-11 5/8-11 KEEN SERT MATWELD, INC. PHONE:(270) 444-0085 FAX:(270) 443-6180 Matweld reserves the right to change parts, features, or specifications without notice. 08/09...

  • Page 18: Decal Legend

    03900A REVERSING RAIL SAW DECAL LEGEND: MATWELD, INC. PHONE:(270) 444-0085 FAX:(270) 443-6180 Matweld reserves the right to change parts, features, or specifications without notice. 08/09...
  • Page 19 HOSES, COUPLERS, BITS, SOCKETS, AUGERS, AND BATTERIES. LIMITATION OF LIABILITY EXCEPT AS PROVIDED ABOVE, MATWELD SHALL IN NO EVENT BE LIABLE OR RESPONSIBLE FOR ANY INJURY, LOSS OR DAMAGE, DIRECT, INCIDENTAL OR CONSEQUENTIAL, ARISING OUT OF THE USE OR MISUSE OR INABILITY TO USE THE PRODUCT, HOWEVER CAUSED AND ON ANY THEORY...

  • Page 20: General Notes

    03900A REVERSING RAIL SAW GENERAL NOTES MATWELD, INC. PHONE:(270) 444-0085 FAX:(270) 443-6180 Matweld reserves the right to change parts, features, or specifications without notice. 08/09...
  • Page 21 03900A REVERSING RAIL SAW GENERAL NOTES MATWELD, INC. PHONE:(270) 444-0085 FAX:(270) 443-6180 Matweld reserves the right to change parts, features, or specifications without notice. 08/09...

  • Page 22: Customer Information

    Name _____________________________________________________ Company___________________________________________________ Serial # of your Matweld tool___________________________________ (Upon receiving your Matweld tool, make sure to list serial number above so that a good record is kept for order information.) MATWELD HYDRAULIC TOOL LIST All Matweld Hydraulic Tools operate at 5 or 10 GPM @ 2000 PSI POWER UNITS: 00100K –...

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