Matweld 03900A Owner's Manual
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Matweld 03900A Owner's Manual

Reversing rail saw
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03900A
REVERSING RAILSAW
The Matweld Reversing Rail Saw
is a hydraulic powered abrasive rail
saw that can cut rail from either side
of the rail safely without disconnect-
ing or realignment. Simply pivoting
the saw to the other side of the rail
gives this saw flexibility and ensur-
ing safety that is needed on track.
FLOW
10 gpm
(38 lpm)
Accessories:
00897 - 14" saw blades
00899 - 16" saw blades
MATWELD, INC.
Matweld reserves the right to change parts, features, or specifications without notice.
A
PRESSURE
RPM
2000 psi
3200
(140 bar)
PHONE:(270) 444-0085
P.O. Box 2816 • Paducah, KY 42002
Email: customerservice@matweld.com
B
DIMENSIONS
WEIGHT
A - 36"
SAW
B - 10"
38 lbs. (17kg)
C - 17"
CLAMP
CLAMP
20 lbs. (9 kg)
L36" x W8" x H11"
FAX:(270) 443-6180
632 South 3rd Street
270-444-0085
Fax: 270-443-6180
Website: www.matweld.com
C
REV.8/04

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Summary of Contents for Matweld 03900A

  • Page 1 CLAMP 20 lbs. (9 kg) L36" x W8" x H11" Accessories: 00897 - 14” saw blades 00899 - 16” saw blades MATWELD, INC. PHONE:(270) 444-0085 FAX:(270) 443-6180 Matweld reserves the right to change parts, features, or specifications without notice. REV.8/04...
  • Page 2 MATWELD, INC. PHONE:(270) 444-0085 FAX:(270) 443-6180 Matweld reserves the right to change parts, features, or specifications without notice. REV.8/04 9/99...

  • Page 3: General Safety Precautions

    SAFETY OR MAINTENANCE OF THIS TOOL. FAILURE TO FOLLOW THESE INSTRUCTIONS CAN RESULT IN PERSONAL INJURY OR EQUIPMENT DAMAGE. MATWELD HAS NO CONTROL OVER TOOL USE OR OPERATION ONCE IT LEAVES THE MATWELD PLANT. MATWELD HAS NO CONTROL OVER OPERATOR OR MAINTAINER SELECTION. THE CUSTOMER MUST ASSUME RESPONSIBILITY FOR THE TOOL’S SUITABILITY FOR A PARTICU-...
  • Page 4 ABRASIONS. FAILURE TO DO SO MAY RESULT IN EQUIPMENT DAMAGE AND / OR PER- SONAL INJURY OR DEATH. • CLEAN UP ANY OIL OR FLUID SPILLS IMMEDIATELY. MATWELD, INC. PHONE:(270) 444-0085 FAX:(270) 443-6180 Matweld reserves the right to change parts, features, or specifications without notice. REV.8/04 9/99...
  • Page 5 HAVE SUPERVISOR ADD ADDITIONAL PRECAUTIONS RELATING TO THE SPECIFIC WORK AREA AND LOCAL SAFETY REGULATIONS BELOW: MATWELD, INC. PHONE:(270) 444-0085 FAX:(270) 443-6180 Matweld reserves the right to change parts, features, or specifications without notice. REV.8/04 9/99...

  • Page 6: Safety Precautions

    FOR DEFECTS OR VIBRATION. 13. NEVER LET THE SAW BLADE CUT INTO ANY MATERIAL (TIE, BALLAST, ETC…) OTHER THAN THE RAIL BEING CUT MATWELD, INC. PHONE:(270) 444-0085 FAX:(270) 443-6180 Matweld reserves the right to change parts, features, or specifications without notice. REV.8/04 9/99...
  • Page 7 BEFORE ATTEMPTING TO FREE THE BLADE. AFTER FREEING THE BLADE REPLACE IT WITH A NEW BLADE BEFORE CONTINUING THE CUT. MATWELD, INC. PHONE:(270) 444-0085 FAX:(270) 443-6180 Matweld reserves the right to change parts, features, or specifications without notice. REV.8/04 9/99...
  • Page 8 CHANGING POSITIONS. ENSURE HOSE IS ROUTED AWAY FROM SPARKS. 8. AFTER FINISHING THE CUT, TURN THE POWER SOURCE “OFF” AND DISCONNECT HOSES BEFORE ATTEMPTING TO REMOVE THE SAW. MATWELD, INC. PHONE:(270) 444-0085 FAX:(270) 443-6180 Matweld reserves the right to change parts, features, or specifications without notice. REV.8/04 9/99...
  • Page 9 OTHER FLUIDS THAT MEET OR EXCEED THIS SPECIFICATION CAN BE USED. *SEE COLD WEATHER OPERATION HYDRAULIC OIL NOTE. 5. HAVE TOOL INSPECTED, AT LEAST ANNUALLY, BY MATWELD OR A MATWELD QUALIFIED SERVICE REPRESENTATIVE TO DETERMINE IF TOOL IS IN NEED OF SAFETY CHANGES OR WORN PART REPLACEMENT.

  • Page 10: Repair Troubleshooting

    CILLATED BACK AND FORTH WHILE CUTTING. THE AVERAGE CUTTING TIME IS 1 - 2 MIN- UTES FOR 132 LB RAIL. • THE PROPER RPM OF THE MATWELD SAW IS 3200 ( + 100) RPM AT 10 GPM. • THE SAW RPM IS PROPORTIONAL TO THE FLOW PROVIDED. IF THE FLOW DROPS TO 8 GPM THE RPM OF THE SAW WILL BE 2400 RPM, MUCH TOO SLOW FOR CUTTING RAIL.

  • Page 11: Tool Circuit

    IMPORTANT TO DIRECT THE FLOW INTO THE TOOL CORRECTLY. REVERSING THE HOSES TO TEST MAY RESULT IN BLOWN SEALS, DAMAGE TO THE TOOL, AND PERSONAL INJURY. MATWELD, INC. PHONE:(270) 444-0085 FAX:(270) 443-6180 Matweld reserves the right to change parts, features, or specifications without notice. 9/99 REV.8/04...
  • Page 12 03900A REVERSING RAIL SAW 9/2/99 REV 1/01 MATWELD, INC. PHONE:(270) 444-0085 FAX:(270) 443-6180 Matweld reserves the right to change parts, features, or specifications without notice. 9/99 REV.8/04...
  • Page 13 5/16-24 X 1” SHCS 03932A SPLINE ADAPTOR KEY 355-08-06 3/8 NPT X 3/8 JIC 45 01631 INTERNAL SEAL KIT 01612 SHAFT SEAL KIT MATWELD, INC. PHONE:(270) 444-0085 FAX:(270) 443-6180 Matweld reserves the right to change parts, features, or specifications without notice. REV.8/04 9/99...
  • Page 14 03900A REVERSING RAIL SAW 9/2/99 REV 4 7/22/03 NEW STYLE REAR HANDLE MATWELD, INC. PHONE:(270) 444-0085 FAX:(270) 443-6180 Matweld reserves the right to change parts, features, or specifications without notice. REV.8/04 9/99...
  • Page 15 INTERNAL SEAL KIT 01612 SHAFT SEAL KIT A2050 3/8-16 NYLON LOCK NUT A6200 ¼ DETENT PIN * SOLD IN KIT FORM ONLY MATWELD, INC. PHONE:(270) 444-0085 FAX:(270) 443-6180 Matweld reserves the right to change parts, features, or specifications without notice. 9/99 REV.8/04...
  • Page 16 03940A CLAMP ASSEMBLY REV. 2 3/28/03 MATWELD, INC. PHONE:(270) 444-0085 FAX:(270) 443-6180 Matweld reserves the right to change parts, features, or specifications without notice. REV.8/04 9/99...
  • Page 17 ½-13 JAM NUT A1085 ½-13 X 2” GR. 5 ZP A1087 ½-13 X 2-1/2” GR. 5 ZP A3930A CRANK HANDLE KNOB MATWELD, INC. PHONE:(270) 444-0085 FAX:(270) 443-6180 Matweld reserves the right to change parts, features, or specifications without notice. 9/99 REV.8/04...

  • Page 18: Decal Legend

    03900A REVERSING RAIL SAW DECAL LEGEND: MATWELD, INC. PHONE:(270) 444-0085 FAX:(270) 443-6180 Matweld reserves the right to change parts, features, or specifications without notice. 9/99 REV.8/04...
  • Page 19 ON ANY THEORY OF LIABILITY INCLUDING, WITHOUT LIMITATIONS, BREACH OF CONTRACT, TORT, (INCLUDING NEGLIGENCE OR STREET LIABILITY) AND NOT WITHSTANDING ANY FAIL- URE OF ANY REMEDY HERIN OF ITS ESSENTIAL PURPOSE, EVEN IF MATWELD WAS AWARE OF THIS POSSIBILITY OF SUCH DAMAGE. MATWELD’S LIMITED WARRANTY AS SET FORTH...

  • Page 20: General Notes

    03900A REVERSING RAIL SAW GENERAL NOTES MATWELD, INC. PHONE:(270) 444-0085 FAX:(270) 443-6180 Matweld reserves the right to change parts, features, or specifications without notice. REV.8/04 9/99...
  • Page 21 03900A REVERSING RAIL SAW GENERAL NOTES MATWELD, INC. PHONE:(270) 444-0085 FAX:(270) 443-6180 Matweld reserves the right to change parts, features, or specifications without notice. 9/99 REV.8/04...

  • Page 22: Customer Information

    Name _____________________________________________________ Company___________________________________________________ Serial # of your Matweld tool___________________________________ ( Upon receiving your Matweld tool, make sure to list serial number above so that a good record is kept for order information.) MATWELD HYDRAULIC TOOL LIST All Matweld Hydraulic Tools operate at...

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