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Gas Analysis
Sample gas cooler
TC-MIDI (+)
Installation and Operation Instructions
Original instructions
BE440025
Bühler Technologies GmbH, Harkortstr. 29, D-40880 Ratingen
10/2018
Tel. +49 (0) 21 02 / 49 89-0, Fax: +49 (0) 21 02 / 49 89-20
E-Mail: analyse@buehler-technologies.com
Internet: www.buehler-technologies.com
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Table of Contents
Related Manuals for Buhler TC-MIDI Series
Summary of Contents for Buhler TC-MIDI Series
- Page 1 Gas Analysis Sample gas cooler TC-MIDI (+) Installation and Operation Instructions Original instructions BE440025 Bühler Technologies GmbH, Harkortstr. 29, D-40880 Ratingen 10/2018 Tel. +49 (0) 21 02 / 49 89-0, Fax: +49 (0) 21 02 / 49 89-20 E-Mail: analyse@buehler-technologies.com Internet: www.buehler-technologies.com...
- Page 2 Bühler Technologies GmbH, Harkortstr. 29, D-40880 Ratingen Tel. +49 (0) 21 02 / 49 89-0, Fax: +49 (0) 21 02 / 49 89-20 Internet: www.buehler-technologies.com E-Mail: analyse@buehler-technologies.com Read this instruction carefully prior to installation and/or use. Pay at- tention particularly to all advises and safety instructions to prevent in- juries.
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Page 3: Table Of Contents
TC-MIDI (+) Contents Introduction............................................. 3 Intended use ......................................... 3 Overview .......................................... 3 Type plate .......................................... 3 Scope of delivery ........................................ 3 Ordering instructions ...................................... 4 1.5.1 Gas cooler models with one gas path inside the heat exchanger.................. 4 1.5.2 Gas cooler models with two gas paths insides the heat exchanger.................. 5 1.5.3 Gas cooler models with two heat exchangers .......................... - Page 4 TC-MIDI (+) Gas cooler technical data .................................... 34 Technical Data - Options .................................... 36 Flow diagrams........................................ 37 Dimensions (mm)...................................... 38 Performance data...................................... 40 Heat exchanger......................................... 40 9.6.1 Heat exchanger description ................................ 40 9.6.2 Heat exchanger overview................................. 41 10 Attached documents ........................................ 42 Bühler Technologies GmbH BE440025 ◦ 10/2018...
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Page 5: Introduction
1.2 Overview The TC-MIDI series was designed specifically for high cooling capacities and high ambient temperatures. The TC-MIDI+ series was designed specifically for the requirements in so-called automated measuring systems (AMS) according to EN 15267-3. The series connection of the heat exchangers will cool in two cycles to minimise wash out effects. -
Page 6: Ordering Instructions
TC-MIDI (+) 1.5 Ordering instructions 1.5.1 Gas cooler models with one gas path inside the heat exchanger martThe item number is a code for the configuration of your unit. Please use the following model code: 4496 1 X 1 X X X X X X X X 0 X 0 Product characteristic Gas cooler models TC-MIDI 6111: Ambient temperature 40 °C... -
Page 7: Gas Cooler Models With Two Gas Paths Insides The Heat Exchanger
TC-MIDI (+) 1.5.2 Gas cooler models with two gas paths insides the heat exchanger The item number is a code for the configuration of your unit. Please use the following model code: 4496 1 X 1 X 2 X X X X X X X 0 X 0 Product characteristic Gas cooler models TC-MIDI 6111: Ambient temperature 40 °C TC-MIDI 6112: Ambient temperature 60 °C... -
Page 8: Gas Cooler Models With Two Heat Exchangers
TC-MIDI (+) 1.5.3 Gas cooler models with two heat exchangers The item number is a code for the configuration of your unit. Please use the following model key: 4496 2 X 1 X 2 X X X X X X X 0 X 0 Product characteristic Gas cooler models TC-MIDI 6121: Ambient temperature 40 °C TC-MIDI 6122: Ambient temperature 60 °C... -
Page 9: Gas Cooler Models With Two Heat Exchangers In Series
TC-MIDI (+) 1.5.4 Gas cooler models with two heat exchangers in series The item number is a code for the configuration of your unit. Please use the following model code: 4496 2 X 1 X X X X X X X X 0 0 0 Product characteristic Gas cooler models TC-MIDI+ 6121: Ambient temperature 40 °C TC-MIDI+ 6122: Ambient temperature 60 °C... -
Page 10: Safety Instructions
TC-MIDI (+) 2 Safety instructions 2.1 Important advice Operation of the device is only valid if: – the product is used under the conditions described in the installation- and operation instruction, the intended application according to the type plate and the intended use. In case of unauthorized modifications done by the user Bühler Technolo- gies GmbH can not be held responsible for any damage, –... -
Page 11: General Hazard Warnings
TC-MIDI (+) 2.2 General hazard warnings The equipment must be installed by a professional familiar with the safety requirements and risks. Be sure to observe the safety regulations and generally applicable rules of technology relevant for the installation site. Prevent malfunctions and avoid personal injuries and property damage. -
Page 12: Transport And Storage
TC-MIDI (+) 3 Transport and storage Only transport the product inside the original packaging or a suitable alternative. The equipment must be protected from moisture and heat when not in use. It must be stored in a covered, dry and dust-free room at a temperature of -20 °C to 60 °C (-4 °F to 140 °F). -
Page 13: Installation And Connection
TC-MIDI (+) 4 Installation and connection 4.1 Installation site requirements The unit is only intended for wall-mounted use in enclosed areas. Adequate protection from the weather must be provided when used outdoors. Install the unit leaving enough room below the cooler to discharge the condensate. Leave room above for the gas supply. Be sure to maintain the approved ambient temperature. -
Page 14: Sample Gas Pump Connection Gas Lines (Optional)
TC-MIDI (+) 4.2.4 Sample gas pump connection gas lines (optional) On coolers ordered with attached sample gas pump these are already installed and wired. Add-on parts ordered at the same time are already installed and connected to the sample gas pump. The sample gas pump may be installed both below and next to the cooler. -
Page 15: Electrical Connections
TC-MIDI (+) On glass heat exchangers the correct position of the seal is important when connecting the gas lines (see image). The seal con- sists of a silicone ring with a PTFE sleeve. The PTFE side must face the glass thread. Glass PTFE 4.3 Electrical connections... -
Page 16: Signal Outputs
TC-MIDI (+) Connection via plug The device is equipped with connectors according to EN 175301-803 for mains and status output. If the cables are mounted prop- erly, they cannot be interchanged. Please make sure that the connectors are remounted correctly after connecting the cable. The following figures show the pin assignment with respect to the numbers printed on the connector. - Page 17 TC-MIDI (+) Description of signal outputs Function / contact Description type Regarding S2) internal changeover the following device statuses can Contact between 3 and 2 closed (alarm) contact: max. be indicated via two switching – No mains voltage and/or actual temperature 250 V AC / 150 V DC, outputs: outside the alarm thresholds...
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Page 18: Operation And Control
TC-MIDI (+) 5 Operation and control NOTICE The device must not be operated beyond its specifications. After switching on the cooler the block temperature will be displayed. The display will flash until the block temperature has reached the preset target value (± adjustable alarm range). The status contact is in the Alarm position. Once the target temperature range has been reached, the temperature will continuously be displayed and the status contact switches over. -
Page 19: Use Of Menu Functions
TC-MIDI (+) 5.3 Use of menu functions Brief description of the operating principle: The unit is operated using 5 keys. Their functions are: Button Section Functions Display – Switches from the measurement display to the main menu Menu – Selects the menu item displayed Enter –... -
Page 20: Overview Of The Menu Items
TC-MIDI (+) 5.3.2 Overview of the menu items When pressing the OK button in normal mode, the display will show the prompt code if the menu is locked. Use the ▲ and ▼ buttons to enter the correct code and press OK. If an incorrect code or no code is entered, the menu will not be unlocked and you will not be able to access all menu items. - Page 21 TC-MIDI (+) Display Main menu Submenu 1 Submenu 2 Parameter tc. M d tEmP 5°C Display TC MIDI Temperature Input Target temp. Cooling block Temperature CH1 Device designation 2 . . . 20 °C A hi 3°C Settings menu Input Display Alarm hysteresis 1 .
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Page 22: Description Of Menu Functions
TC-MIDI (+) 5.4 Description of menu functions 5.4.1 Main menu Peltier Cooler TC-MIDI (tc.Md) Display → tc. M d This will take you to the cooler target temperature and the tolerance range setting (alarm threshold). Global setting (ToP Settings) Display → This menu is used to configure the global cooler settings. - Page 23 TC-MIDI (+) upper alarm limit (alarm high) Display → Cooler → A hi Here you can set the upper threshold for the visual signal and the alarm relay. The alarm limit is set based on the cooler temperature setting. Parameter range: 1 °C to 7 °C (1.8 °F to 12.6 °F) Factory setting: 3 °C (5.4 °F)
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Page 24: Submenu 1 (Global Settings)
TC-MIDI (+) 5.4.3 Submenu 1 (global settings) Temperature unit Display → → unit Used to select the temperature display unit. Parameter range: °C, °F Factory setting: °C Analog output Display → → This submenu is used to specify the settings for analog output 1, see chapter Submenu 2 (Analog Output 1) Note: This menu will be hidden if the menu is locked. - Page 25 TC-MIDI (+) Moisture detector: error cleared automatically after cable break Display → → bLtc (bLtc = broken wire latch). The setting applies to all connected moisture detectors. Determines whether the cable break alarm must be reset manually or will automatically clear on valid measuring signal.
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Page 26: Set Favourite Menu
TC-MIDI (+) 5.4.3.1 Submenu 2 (Analog Output 1) The analog output will display the actual cooler temperature. Signal behaviour In normal mode (noP) the measuring point will output the actual temperature. For testing purposes you can generate constant values hi, or hALF. -
Page 27: Maintenance
TC-MIDI (+) 6 Maintenance The basic version of the cooler does not require maintenance. However, it may have different options depending on the cooler model. In this case the following maintenance must be per- formed regularly: – Option peristaltic pump: Checking hoses (see chapter Replacing the hoses of the peristaltic pump (option)) –... -
Page 28: Service And Repair
TC-MIDI (+) 7 Service and repair This chapter contains information on troubleshooting and correction should an error occur during operation. Repairs to the unit must be performed by Bühler authorised personnel. Please contact our Service Department with any questions: Tel.: +49-(0)2102-498955 or your agent If the equipment is not functioning properly after correcting any malfunctions and switching on the power, it must be inspected by the manufacturer. -
Page 29: Error Messages On The Display
TC-MIDI (+) 7.1.1 Error messages on the display If an error occurs, the display will read "Err". Press the " " button to show the error number(s). Error messages will appear until the unit has been restarted or the error is cleared using the "Func" button. It can only be cleared if the cause for the error has been corrected. -
Page 30: Safety Instructions
TC-MIDI (+) Status text Possible cause Action H2o.1 – Moisture alarm moisture detector 1 – Dry – Check condensate trap H2o.2 – Moisture alarm moisture detector 2 – Dry – Check condensate trap init – Initialisation phase – Wait PuMP –... -
Page 31: Cleaning And Removal Of The Heat Exchanger
TC-MIDI (+) 7.3 Cleaning and removal of the heat exchanger Heat exchangers only need to be replaced or maintained if clogged or damaged. If they are clogged, we recommend checking if using a filter will avoid future occurrences. – Close gas supply. –... -
Page 32: Drying Of The Moisture Detector (Option)
TC-MIDI (+) 7.6 Drying of the moisture detector (option) The moisture detector must be dried if moisture enters. – Close the gas supply. – Switch off and unplug the device. – Loosen the swivel nut for the moisture detector connection line and disconnect the line. –... -
Page 33: Replacing The O-Ring On The Bypass Valve (Optional)
TC-MIDI (+) To assemble the sample gas pump, perform the steps in reverse order. When tightening the inlet and outlet valves be sure to ob- serve the required tightening torque of max. 1 Nm. CAUTION! Tightening the valves more will permanently deform the pump body, requiring replacement. -
Page 34: Spare Parts And Accessories
TC-MIDI (+) 7.11 Spare parts and accessories Please also specify the model and serial number when ordering parts. Upgrade and expansion parts can be found in our catalog. Available spare parts: Item no. Description 91 00 10 00 07 Display module MCD400 91 44 05 00 79 Connecting cable controller board display module 91 00 11 01 80... -
Page 35: Disposal
TC-MIDI (+) 8 Disposal The heat exchanger is charged with glycol-based coolant. Dispose of parts so as not to endanger the health or environment. Follow the laws in the country of use for disposing of elec- tronic components and devices as well as hazardous materials during disposal. BE440025 ◦... -
Page 36: Appendices
TC-MIDI (+) 9 Appendices 9.1 Gas cooler technical data TC-MIDI Gas Cooler Technical Data Ready for operation after max. 10 minutes Ambient temperature 5 °C to 60 °C Gas outlet dew temperature preset: 5 °C adjustable: 2 °C…20 °C or Delta T-control Protection class IP 20 Mechanical load... - Page 37 TC-MIDI (+) TC-MIDI+ Gas Cooler Technical Data Ready for operation after max. 10 minutes Ambient temperature 5 °C to 60 °C Gas outlet dew temperature preset: 5 °C adjustable: 2 °C…20 °C Protection class IP 20 Mechanical load Tested to DNVGL-CG-0339, Table 6 2 Hz-13.2 Hz Amplitude ±...
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Page 38: Technical Data - Options
TC-MIDI (+) 9.2 Technical Data - Options Analogue Output Cooler Temperature Technical Data Signal 4-20 mA or 2-10 V corresponds to -20 °C to +60 °C cooler temperature Connection M12x1 plug, DIN EN 61076-2-101 Technical Data Peristaltic Pumps CPsingle / CPdouble Flow rate 0.3 L/h (50 Hz) / 0.36 L/h (60 Hz) with standard hose Vacuum inlet max. -
Page 39: Flow Diagrams
TC-MIDI (+) 9.3 Flow diagrams TC-MIDI Standard hoses each gas path 1 Cooler 4.2 Sample Gas Pump, Pressure Operation (Optional) 2 Moisture detector (optional) 5.1 Condensate pump (optional) 3 Filter (optional) 5.2 Automatic Condensate Drain (Optional) 4.1 Sample Gas Pump, Suction Operation (Optional) TC-MIDI+ 1 gas path in series 1 Cooler... -
Page 40: Dimensions (Mm)
TC-MIDI (+) 9.4 Dimensions (mm) TC-MIDI 101.5 Sample gas Moisture detector IN/OUT (optional) Filter (optional) Condensate Sample gas pump Peristaltic pump - side mounting - (optional) (optional) Sample gas pump - support - (optional) S1 = electric supply S2 = alarm contact S3 = analogue output Bühler Technologies GmbH BE440025 ◦... - Page 41 TC-MIDI (+) TC-MIDI+ 101.5 Moisture Sample gas detector IN/OUT (optional) Filter (optional) Sample gas pump Condensate - side mounted - Peristaltic pump (optional) (optional) Sample gas pump - support - (optional) S1 = electric supply S2 = alarm contact S3 = analog output BE440025 ◦...
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Page 42: Performance Data
TC-MIDI (+) 9.5 Performance data TC-MIDI TC-MIDI 6111 (X2) TC-MIDI 6112 (X2) TV-SS Ambient temperature (°C) Note: The limit curves for the heat exchangers exchanger apply to a dew point of 50 °C. TC-MIDI+ TC-MIDI+ 6121 (X2) TC-MIDI+ 6122 (X2) STV-2 in series (55°C) STV-2 in series (70°C) Ambient temperature (°C) -
Page 43: Heat Exchanger Overview
TC-MIDI (+) TC-MIDI+ The energy content of the sample gas and the required cooling capacity of the gas cooler is determined by three parameters: gas temperature ϑ , dew point τ (moisture content) and volume flow v. The outlet dew point rises with increasing energy content of the gas. -
Page 44: Attached Documents
TC-MIDI (+) 10 Attached documents – RMA - Decontamination Statement Bühler Technologies GmbH BE440025 ◦ 10/2018...
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