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Summary of Contents for KEB DYNAMIC LINE III
- Page 1 DYNAMIC LINE III INSTRUCTIONS FOR USE | SERVO MOTORS SMH SIZE 01...F3 Translation of original manual Document 20092083 EN 08...
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Page 3: Preface
PREFacE Preface The described hard- and software are developments of the KEB Automation KG. The enclosed documents correspond to conditions valid at printing. Misprint, mistakes and technical changes reserved. Signal words and symbols Certain operations can cause hazards during the installation, operation or thereafter. -
Page 4: Laws And Guidelines
The customer may use the instruction manual as well as further documents or parts from it for internal purposes. Copyrights are with KEB Automation KG and remain valid in its entirety. Other wordmarks or/and logos are trademarks (™) or registered trademarks (®) of their... -
Page 5: Table Of Contents
TabLE OF cONTENTS Table of contents Preface ..............................3 Signal words and symbols ......................3 More symbols ..........................3 Laws and guidelines ........................4 Warranty ............................4 Support ............................4 Copyright ............................4 Table of contents ........................... 5 List of Figures ............................7 List of Tables ............................8 Glossary .............................. - Page 6 TabLE OF cONTENTS 3 Operating conditions ..........27 3.1 Product features of the DL3 servo motors .................. 27 3.2 Test flange for thermal determinations ..................28 3.3 coolant temperature at different site altitudes ................28 3.4 Degree of protection of servo motors ..................29 3.4.1 Usage of connector systems ....................
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Page 7: List Of Figures
LIST OF FIGURES List of Figures Figure 1: General speed-torque characteristic ................20 Figure 2: Example figure of an engine .................... 22 Figure 3: Varistor protective wiring ....................24 Figure 4: I / I0 to t characteristics ....................26 Figure 5: Top view of a DL3 motor ....................30 Figure 6: Connectors with a view to the connection pins at the motor .......... -
Page 8: List Of Tables
LIST OF TabLES List of Tables Table 1: Type code ........................19 Table 2: Product features.......................27 Table 3: Dimensions and material of the test flange ..............28 Table 4: Coolant temperature ......................28 Table 5: IP Degree of protection of servo motors ................29 Table 6: Permissible axial and radial forces .................. 34 Table 7: Technical data servo motors 0xSMHFx-xxxx .............. -
Page 9: Glossary
(DIN 5008) Safety function „Safe stop 1“ in ac- COMBIVERT KEB drive converters cordance with IEC 61800-5-2 COMBIVIS KEB start-up and parameterizing Synchronous serial interface for software encoder DC current or voltage Safety function „Safe Torque Off“ in... -
Page 10: Standards For Asynchronous And Synchronous Motors
STaNDaRDS FOR aSyNcHRONOUS aND SyNcHRONOUS MOTORS Standards for asynchronous and synchronous motors DGUV regulation 3 Electrical installations and equipment DIN 46228-1 Tubular end-sleeves without plastic sleeve DIN 46228-4 Tubular end-sleeves with plastic sleeve DIN IEC 60364-5-54 Low-voltage electrical installations - Part 5-54: Selection and erection of electrical equipment - Earthing arrangements, protective conductors and protec- tive bonding conductors EN 60204-1... - Page 11 STaNDaRDS FOR aSyNcHRONOUS aND SyNcHRONOUS MOTORS insulation systems (Type I) used in rotating electrical machines fed from voltage converters - Qualification and quality control tests (IEC 60034-18-41) EN 60034-18-42 Rotating electrical machines - Part 18-42: Partial discharge resistant electrical insulation systems (Type II) used in rotating electrical machines fed from voltage converters - Qualification tests (IEC 2/1798/CDV) IEC/TS 60034-24 Rotating electrical machines - Part 24: Online detection and diagnosis of...
- Page 12 STaNDaRDS FOR aSyNcHRONOUS aND SyNcHRONOUS MOTORS...
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Page 13: Basic Safety Instructions
Hazards and risks through ignorance. ► Read the instructions for use! ► Observe the safety and warning instructions! ► If anything is unclear, please contact KEB! 1.1 Target group This instruction manual is determined exclusively for electrical personnel. Electrical per- sonnel for the purpose of this instruction manual must have the following qualifications: •... -
Page 14: Installation
baSIc SaFETy INSTRUcTIONS To prevent damage to the motor: • Check if necessary and do not remove anti-corrosive coat at the shaft ends, flange surfaces etc. • No vibrations may occur in the storage location. • In case of storage longer than 3 months, rotate the motor in both directions at a slow speed (<... -
Page 15: Connection Instructions
baSIc SaFETy INSTRUcTIONS 1.4 connection instructions DaNGER Voltage at the terminals and in the motor ! Danger to life due to electric shock! ► Never work on the open device or touch exposed parts. During the operation (even at zero speed) the motors posses dangerous live parts. -
Page 16: Emc-Compatible Installation
Observance of the limit values required by EMC law is the responsibility of the manufac- turer of the installation or machine. Notes on EMC-compatible installation can be found here. https://www.keb.de/fileadmin/media/Manuals/emv/0000neb0000.pdf 1.5 Start-up and operation The drive converter must not be started until it is determined that the installation com- plies with the machine directive; Account is to be taken of EN... -
Page 17: Maintenance
In case of malfunction, unusual noises or smells inform a person in charge! DaNGER Unauthorized exchange, repair and modifications! Unpredictable malfunctions! ► Modification or repair is permitted only by KEB Automation KG au- thorized personnel. ► Only use original manufacturer parts. ► Infringement will annul the liability for resulting consequences. -
Page 18: Product Description
2.1 Specified application The KEB synchronous servo motors are exclusively designed for the operation at digital servo controllers. They are intended for industrial systems only. They comply with the harmonized standards of the series VDE 0530 60034-2-3. -
Page 19: Type Code
Design 2: Without brake, without featherkey, IP54 3: With KEB brake, without featherkey, IP54 Cooling F: Self-cooling with flange B5 Motor type H: Three-phase synchronous motor Dynamic Line III Unit type SM: Synchronous-servo motor Size / Construction length 01...F3 Tabelle 1: Part code... -
Page 20: General Speed-Torque Characteristic
PRODUcT DEScRIPTION 2.4 General speed-torque characteristic Definition characteristic Stall torque (n=0) max. torque Rated torque Rated speed max. speed DC link voltage Figure 1: General speed-torque characteristic 2.5 General project design 2.5.1 Selection of the servo motor Calculate the following values before you selection the servo motor: •... -
Page 21: Selection Of The Servo Controller
PRODUcT DEScRIPTION 2.5.2 Selection of the servo controller The selection of the servo controller occurs via the max. short time current limit and the output rated current. • Stall current (I Lmax Max. short time –––––––––––––––––––––––––––––––––– current Stall torque (M effective torque (M ) •... -
Page 22: Construction And Definition
PRODUcT DEScRIPTION 2.7 Construction and definition 2.7.1 Drive end and direction of rotation Drive end of the motor View 60034-7 the two ends of a motor are defined as follows: D (Drive End): Drive end (AS) of the motor. N (Non-Drive End): Non-drive end (BS) of the motor. Direction of rotation of the motor When the motor terminals U1, V1, W1 are connect- ed to the drive converter output with U, V, W (with... -
Page 23: Winding And Insulation System
PRODUcT DEScRIPTION 2.7.2 Winding and insulation system The insulation materials we use ensure insulation class 155 (F) 60034-2-3. There- fore, the winding temperature may be max. 105 K at a coolant temperature of +40°C. The insulation system of the motors is designed such that they can be connected to a drive converter with a maximum DC link voltage U = 840 V DC (constant 690 V DC). -
Page 24: Speed And Shaft Position Measuring System
PRODUcT DEScRIPTION ATTENTION Avoid voltage peaks when switching off! If the excitation current of the holding brake is switched off on the DC side, a voltage peak occurs which can be higher than 1000 V. It is caused by the inductance of the holding brake. A varistor should be connected in parallel to the coil to prevent this voltage peak. -
Page 25: Temperature Monitoring
PRODUcT DEScRIPTION 2.7.5 Temperature monitoring KTY84 sensors are installed as standard (except 0xSMH) in the NDE winding head to protect the motor against thermal overload when the temperature change is slow (tem- perature change in minutes or hours). ATTENTION Max. 30 VDc at temperature sensor! The maximum operating voltage of the temperature sensors must not exceed 30 VDC. -
Page 26: Figure 4: I / I0 To T Characteristics
PRODUcT DEScRIPTION ATTENTION Observe the effective value of the motor current! The characteristics apply in case of a failure. They must not be applied for normal motor operation! The effective value of the motor current is not permitted to exceed the rated continuous current! 0xSMHFx-xxxx axSMHFx-xxxx I / I... -
Page 27: Operating Conditions
At size 0: Plug (rotatable, yTec) Connection From size C: angular flange socket, Size 1 From size F: (E2 separately ventilated), angular flange socket, size 1.5 Encoder system connection socket (rotatable, y / iTec -compatible) 2-pole Resolver pretended by KEB Encoder system Stegmann Hiperface Singleturn SKS36, 128 increments per revolution Stegmann Hiperface Multiturn SKM36, 128 increments per revolution Cooling... -
Page 28: Test Flange For Thermal Determinations
OPERaTING cONDITIONS 3.2 Test flange for thermal determinations The rated power (rated torque) applies for continuous operation (duty type S1) at ambi- ent temperature of 40°C and site altitude of up to 1,000 m above sea level. Motor type Material Dimension of the test flange in mm 0xSMH Aluminium... -
Page 29: Degree Of Protection Of Servo Motors
OPERaTING cONDITIONS 3.4 Degree of protection of servo motors The housings of the servo motors SMH series are generally designed to meet degree of protection IP 54 as specified in DIN EN 60034-5. See table below for the respective sealing. Shaft sealing Degree of protection User information The effect to moisture in the shaft and Standard IP54 flange area must be kept to a mini-... -
Page 30: Connection
cONNEcTION 4 connection 4.1 Rotatability of flange sockets The connection must be carried out in such a way that a permanently safe, electrical connection is maintained. By manually turning the flange sockets any outgoing cable direction can be adjusted in the range of 300°. In addition, there are four locking points at 90°. -
Page 31: Connectors
cONNEcTION 4.2 connectors Size 0xSMH…bxSMH Encoder connection Motor connection Size c1SMH ... E3SMH Encoder connection Motor connection Size FxSMH Encoder connection Motor connection Figure 6: Connectors with a view to the connection pins at the motor... -
Page 32: Motor Connection
cONNEcTION 4.3 Motor connection Size 0xSMH...bxSMH c1SMH...E3SMH connection Signal connection Signal Motor phase U Motor phase U Motor phase V Motor phase V Motor phase W Motor phase W Brake + (option) Brake + (option) Brake - (option) Brake - (option) Temperature detector Temperature detector Temperature detector -... -
Page 33: Encoder Connection
cONNEcTION 4.4 Encoder connection WaRNING adjustment of the measuring system The measuring system of synchronous motors must be adjusted to the respective drive converter. Any mis-adjustment may lead to uncontrolled motor response or complete failure of the motor. In order to avoid any risk, the motor must be put into operation only in no-load operation, without connection to the system. -
Page 34: Technical Data
TEcHNIcaL DaTa 5 Technical Data 5.1 Permissible axial and radial forces The maximum permissible axial and radial forces must not be exceeded in order to en- sure smooth running of the motor. The forces charge the mid-shaft end. The radial forces F are depending on the speed n The max. -
Page 35: Shaft End
TEcHNIcaL DaTa The endurance strength of the shaft and the bearing life (30.000 h) are decisive for the permissible radial forces F . Taking the endurance strength into consideration F not permitted to be exceeded even during dynamic processes (acceleration, braking). Axial force Radial force Length of the rotor shaft up to the center of the radial force... -
Page 36: Technical Data Servo Motors 0Xsmhfx-Xxxx
TEcHNIcaL DaTa 5.3 Technical data servo motors 0xSMHFx-xxxx Motor type Stall torque / Nm 0.38 0.52 Current at stall torque 0.76 1.65 Rated motor frequency f / Hz Rated current 0.73 Max. torque / Nm 0.68 1.37 2.04 Max. current 4.55 Max. -
Page 37: Technical Data Of The Holding Brake 02P1320-0407
TEcHNIcaL DaTa 5.3.1 Technical data of the holding brake 02P1320-0407 Holding brake 02P1320-0407 Motor type Holding torque at 120°C / Nm Rated voltage Br_dc Power input at 24V Brake release time / ms Brake closing time / ms Rotor inertia / kgcm 0.052 0.071... -
Page 38: Figure 13: Speed-Torque Characteristics For 0Xsmhfx-Xxxx
TEcHNIcaL DaTa 230V 3AC Speed in rpm 230V 3AC Speed in rpm 230V 3AC Speed in rpm Figure 13: Speed-torque characteristics for 0xSMHFx-xxxx... -
Page 39: Technical Data Servo Motors Axsmhfx-Xxxx
TEcHNIcaL DaTa 5.4 Technical data servo motors axSMHFx-xxxx Motor type Stall torque / Nm 1.21 Current at stall torque 0.85 Rated motor frequency f / Hz Rated current 0.85 1.85 Max. torque / Nm 2.69 4.18 6.36 Max. current 11.4 Max. -
Page 40: Technical Data Of The Holding Brake 03P1320-1417
TEcHNIcaL DaTa 5.4.1 Technical data of the holding brake 03P1320-1417 Holding brake 03P1320-1417 Motor type Holding torque at 120°C / Nm Rated voltage Br_dc Power input at 24V Brake release time / ms Brake closing time / ms Rotor inertia / kgcm 0.205 0.324... -
Page 41: Figure 15: Speed-/Torque Characteristics For Axsmhfx-Xxxx
TEcHNIcaL DaTa 230V 3AC 400V 3AC 480V 3AC 9000 1000 2000 3000 4000 5000 6000 7000 8000 Speed in rpm 230V 3AC 400V 3AC 480V 3AC 9000 1000 2000 3000 4000 5000 6000 7000 8000 Speed in rpm 230V 3AC 400V 3AC 480V 3AC 1000... -
Page 42: Technical Data Servo Motors Bxsmhfx-Xxxx
TEcHNIcaL DaTa 5.5 Technical data servo motors bxSMHFx-xxxx Motor type Stall torque / Nm 1.38 2.37 3.22 Current at stall torque 1.95 2.95 Rated motor frequency f / Hz Rated current 2.75 Max. torque / Nm 6.07 11.6 17.71 Max. current 10.7 17.2 24.6... -
Page 43: Technical Data Of The Holding Brake 03P1320-1177 And 05P1320-1077
TEcHNIcaL DaTa 5.5.1 Technical data of the holding brake 03P1320-1177 and 05P1320-1077 Holding brake 03P1320-1177 05P1320-1077 Motor type Holding torque at 120°C / Nm Rated voltage Br_dc Power input at 24V Brake release time / ms Brake closing time / ms Rotor inertia / kgcm 0.541... -
Page 44: Figure 17: Speed-/Torque Characteristics For Bxsmhfx-Xxxx
TEcHNIcaL DaTa 400V 3AC 480V 3AC 230V 3AC 1000 2000 3000 4000 5000 6000 7000 Speed in rpm 230V 3AC 400V 3AC 480V 3AC 1000 2000 3000 4000 5000 6000 7000 Speed in rpm 400V 3AC 230V 3AC 480V 3AC 17,5 12,5 1000... -
Page 45: Technical Data Servo Motors Cxsmhfx-Xxxx
TEcHNIcaL DaTa 5.6 Technical data servo motors cxSMHFx-xxxx Motor type Stall torque / Nm 2.45 5.65 Current at stall torque Rated motor frequency f / Hz Rated current 4.75 Max. torque / Nm 9.14 18.90 29.25 Max. current 13.6 22.7 31.0 Max. -
Page 46: Technical Data Of The Holding Brake 06P1320-1247
TEcHNIcaL DaTa 5.6.1 Technical data of the holding brake 06P1320-1247 Holding brake 06P1320-1247 Motor type Holding torque at 120°C / Nm Rated voltage Br_dc Power input at 24V Brake release time / ms Brake closing time / ms Rotor inertia / kgcm 1.74 2.63... -
Page 47: Figure 19: Speed-/Torque Characteristics For Cxsmhfx-Xxxx
TEcHNIcaL DaTa 230V 3AC 400V 3AC 480V 3AC 1000 2000 3000 4000 5000 6000 7000 Speed in rpm 230V 3AC 400V 3AC 480V 3AC 1000 2000 3000 4000 5000 6000 Speed in rpm 400V 3AC 230V 3AC 480V 3AC 6000 1000 2000 3000... -
Page 48: Technical Data Servo Motors Dxsmhfx-Xxxx
TEcHNIcaL DaTa 5.7 Technical data servo motors DxSMHFx-xxxx Motor type Stall torque / Nm 11.4 Current at stall torque 4.75 Rated motor frequency f / Hz Rated current Max. torque / Nm 17.76 35.34 53.13 Max. current 20.9 33.6 50.9 Max. -
Page 49: Technical Data Of The Holding Brake 06P1320-1247 And 06P1320-1257
TEcHNIcaL DaTa 5.7.1 Technical data of the holding brake 06P1320-1247 and 06P1320-1257 Holding brake 06P1320-1247 06P1320-1257 Motor type Holding torque at 120°C / Nm 13.0 Rated voltage Br_dc Power input at 24V Brake release time / ms Brake closing time / ms Rotor inertia / kgcm... -
Page 50: Figure 21: Speed-/Torque Characteristics For Dxsmhfx-Xxxx
TEcHNIcaL DaTa 400V 3AC 230V 3AC 480V 3AC 17,5 12,5 1000 2000 3000 4000 5000 6000 Speed in rpm 230V 3AC 400V 3AC 480V 3AC 1000 1500 2000 2500 3000 3500 4000 5000 Speed in rpm 230V 3AC 400V 3AC 480V 3AC 1000 1500... -
Page 51: Technical Data Servo Motors Exsmhfx-Xxxx
TEcHNIcaL DaTa 5.8 Technical data servo motors ExSMHFx-xxxx Motor type Stall torque / Nm 12.8 21.1 29.0 Current at stall torque 12.4 17.2 Rated motor frequency f / Hz Rated current Max. torque / Nm 37.08 74.16 110.84 Max. current 27.0 54.0 80.9... -
Page 52: Technical Data Of The Holding Brake 07P1320-1147 And 08P1320-1097
TEcHNIcaL DaTa 5.8.1 Technical data of the holding brake 07P1320-1147 and 08P1320-1097 Holding brake 07P1320-1147 08P1320-1097 Motor type Holding torque at 120°C / Nm 20.0 36.0 Rated voltage Br_dc Power input at 24V Brake release time / ms Brake closing time / ms Rotor inertia / kgcm... -
Page 53: Figure 23: Speed-/Torque Characteristics For Exsmhfx-Xxxx
TEcHNIcaL DaTa 230V 3AC 400V 3AC 400V 3AC 1000 1500 2000 2500 3000 3500 Speed in rpm 480V 3AC 230V 3AC 400V 3AC 1000 1500 2000 2500 3000 3500 Speed in rpm 230V 3AC 400V 3AC 480V 3AC 1000 1500 2000 2500 3000... -
Page 54: Technical Data Servo Motors Fxsmhfx-Xxxx
TEcHNIcaL DaTa 5.9 Technical data servo motors FxSMHFx-xxxx Motor type Stall torque / Nm 31.8 54.6 72.6 Current at stall torque 17.8 20.6 27.9 Rated motor frequency f / Hz Rated current 11.6 15.3 15.8 Max. torque / Nm 79.81 172.49 275.32 Max. -
Page 55: Technical Data Of The Holding Brake 09P1320-0617
TEcHNIcaL DaTa 5.9.1 Technical data of the holding brake 09P1320-0617 Holding brake 09P1320-0617 Motor type Holding torque at 120°C / Nm 70.0 Rated voltage Br_dc Power input at 24V Brake release time / ms Brake closing time / ms Rotor inertia / kgcm 68.3 110.9... -
Page 56: Figure 25: Speed-/Torque Characteristics For Fxsmhfx-Xxxx
TEcHNIcaL DaTa 230V 3AC 400V 3AC 480V 3AC 1000 1500 2000 2500 3000 3500 Speed in rpm 400V 3AC 480V 3AC 230V 3AC 1000 1500 2000 2500 Speed in rpm 230V 3AC 400V 3AC 480V 3AC 1000 1500 2000 2500 Speed in rpm Figure 25: Speed-/torque characteristics for FxSMHFx-xxxx... -
Page 57: Certification
In this case the operator may need to take corresponding measures. 6.1.2 UL certification Acceptance according to UR and cUR is marked at KEB servo mo- tors with the adjacent logo on the type plate as well as by the E-file 6.2 Further information and documentation You find supplementary manuals and instructions for the download under www.keb.de/service/downloads... - Page 58 NOTES...
- Page 59 Room 1709, 415 Missy 2000 725 Su Seo Dong E-Mail: vb.belgien@keb.de Internet: www.keb.de Gangnam Gu 135- 757 Seoul Republic of Korea Tel: +82 2 6253 6771 Fax: +82 2 6253 6770 E-Mail: vb.korea@keb.de KEB South America - Regional Manager brazil Rua Dr.
- Page 60 Automation with Drive www.keb.de KEB Automation KG Suedstrasse 38 32683 Barntrup Tel. +49 5263 401-0 E-Mail: info@keb.de...
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