Cobra Fi2000 Instruction Manual

Items Supplied >
1 – POWRPRO Fuel Injection Module
4 – Zip Ties 6"
1 – Zip Tie 4"
1 – Velcro Stripe
Instruction Manual >
Read all instructions carefully and completely before installing your new POWRPRO module. It is
recommended that a qualified mechanic or technician install this product.
1. Remove the seat, and air cleaner assembly, remove both front and rear gas tank mounting bolts. Prop the rear of
the gas tank up approximately 2"-4" with a small block.
2. Remove left side cover by pressing plastic tab upward and pulling bottom of steel cover outward and up to release
from upper retaining tabs, see Figure 1.
3. Pull engine ECU outward by releasing from retaining tab to allow for Powrpro wire harness installation, Figure 2.
4. Pull existing wire harnesses out from under the seat frame area. Place the Powrpro tuner and harness in the area
which is under the seat, see Figure 3. Route the two longer Powrpro harnesses through the left side cover area
where the ECU was pulled out, see Figure 2, and continue routing both through the hole at the front of the left side
cover inner housing, be sure to REVIEW in Figure 2! The longest harness must be routed to the right side of the
motorcycle next to the starter, and ground lug on case. The other harness will go to the injectors. Once
harnesses have been pulled into place, be sure to reinstall engine ECU back into place, being sure none of the
harnesses get stuck on the other electrical components, it must snap back into place under the tab.
5. Route the injector harness to the front and rear fuel injectors located between the cylinder heads, along the right
side of the upper frame backbone. Place the harness in the plastic harness channel provided along the frame.
Locate the factory connector on each fuel injector. Depress the clip on the connector and pull the connector free
and move it out of the way. Note: A pair of needle nose pliers and a long flat blade screwdriver helps with this
job. Attach the pair of Powrpro module's injector plugs labeled "FRONT" to the front injector. Take the original HD
connector and insert the corresponding Powrpro connector into it, refer to Figure 4.
6. Attach the Powrpro module's remaining injector plugs labeled "REAR" onto the rear injector. Then take the
original HD connector and insert the corresponding Powrpro connector into it, refer to Figure 4. Secure the
Powrpro injector harness to one of the existing HD harnesses, at the front of the plastic harness tray, along the
frame rail, under the tank, using the supplied 4" zip tie.
7. Remove right side cover by removing Phillips screw at bottom of cover and lifting bottom of cover outward and up
to release from upper tabs. Route the black ground wire from the Powrpro through the gap just under the frame
and to the rear of the battery box. Attach the ring terminal to the negative post of the battery.
8. Route the longest Powrpro oxygen sensor harness from rear of engine area to below battery and next to starter.
Remove the nut securing ground wire and pull off ground wire to allow connectors to pass through between rear of
transmission case and harness sheath in front of swingarm, see Figure 5. Reinstall nut.
9. Continue routing connectors and harness forward along lower right frame rail, be sure to keep clear of brake rod
and linkage. Route forward to voltage regulator. Remove the two Allen bolts holding the voltage regulator onto
the lower front frame, see Figure 6. Let it drop down, then directly behind that is a black plastic panel. Hinge that
panel down to access the plugs behind it. Continued to next page!
DISCLAIMER: NOT LEGAL FOR SALE OR USE IN CALIFORNIA ON ANY POLLUTION CONTROLLED
.
MOTOR VEHICLES
DOCUMENT NO. 0017 REV. A
10/16
23801 E. La Palma Ave., Yorba Linda, Ca 92887 Ph. 714.692.8180, Fax. 714.692.5016
®
Application(s) >
HARLEY DYNA
692-1616B
1
www.cobrausa.com
2012-2016
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