Horwin Ranger-S Owner's Manual
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Horwin Ranger-S Owner's Manual

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  • Page 2: Table Of Contents

    Catalog 1 Means of representation...................9 1.1 Symbols used..........................9 1.2 Formats used..........................9 2 Safety advice......................9 Use definition - intended use....................9 Safety advice..........................9 Degrees of risk and symbols....................10 2.4 Safe operation........................10 2.5 Protective clothing.........................11 2.6 Work rules..........................11 2.7 Environment..........................11 2.8 User’ s manual........................11 3 Important notes ........................13 Manufacturer and implied warranty..................13...
  • Page 3 4 View of motorcycle ........................15 4.1 View of motorcycle, front left (example)................15 4.2 View of motorcycle, top (example)..................16 5 Serial numbers ..........................17 5.1 Chassis Number........................17 5.2 Nameplate..........................17 5.3 Motor number........................17 6 Controls ............................18 6.1 Front brake lever........................18 6.2 Rear brake lever........................18 6.3 Throttle grip..........................18 6.4 Key-Switch/Steering Lock....................18 6.5 Remote controller........................19...
  • Page 4 6.14 Charging dock........................22 6.15 Side stand..........................23 7 Speedometer ..........................23 7.1 Adjustment button.........................23 7.2 Speed display.........................23 7.3 Driving mode display......................24 7.4 Current display........................24 7.5 Odometer ..........................24 7.6 Temperature display......................24 7.7 Battery display........................25 7.8 Charging indicator.........................25 7.9 Steering indicator........................25 7.10 READY indicator........................26 7.11 High beam indicator......................26 7.12 Parking indicator.........................26 7.13 Error code indicator......................26...
  • Page 5 8.1 Checks and service when preparing for use................29 8.2 Starting..........................30 8.3 Starting off..........................31 8.4 Braking..........................31 8.5 Stopping, parking........................32 8.6 Shutting down the motorcycle....................33 8.7 Transporting the motorcycle....................33 8.8 Transporting the battery......................33 9 Service schedule ........................34 9.1 Required work........................34 9.2 Recommended inspection......................35 10 Motorcycle adjustment operation ..................36 10.1 Adjustment of rebound damping of front shock absorber...........36...
  • Page 6 11.2 Check the brake lining......................41 11.3 Checking the brake fluid.....................41 12 Wheels, tires ..........................42 12.1 Checking the status of wheels and tires ................42 12.2 Checking the tire pressure....................43 13 Battery ............................44 13.1 Install the battery.........................44 13.2 Removing the battery......................44 13.3 Battery charging........................44 14 Service for the Motor ......................47 14.1 Checking the gear oil......................47...
  • Page 7 18.1 Motor...........................56 18.2 Complete motorcycle......................56 18.3 Electrical System........................57...
  • Page 8 HORWIN Ranger accepts no liability for delivery options, deviations from illustrations and descriptions, misprints, and other errors. The models portrayed partly contain special equipment that does not belong to the regular scope of supply.

  • Page 9: Means Of Representation

    2 Safety advice Use definition - intended use HORWIN Ranger sport motorcycles are designed and made to withstand the normal stresses use. Info The motorcycle is authorized for public road traffic in the homologous (reduced) version only.

  • Page 10: Degrees Of Risk And Symbols

    An appropriate driver's license is needed to ride the motorcycle on public roads. Have malfunctions that impair safety promptly eliminated by an authorized HORWIN Ranger workshop. Adhere to the information and warning labels on the motorcycle.

  • Page 11: Protective Clothing

    Do not touch any parts such as the motor, shock absorber, or braking system before the motorcycle parts have cooled down. Protective clothing In the interest of your own safety, HORWIN Ranger recommends that you only operate the motorcycle while wearing protective clothing. Warning Missing or poor protective clothing presents an increased safety risk.
  • Page 12 If you would like to know more about the motorcycle or have questions on the material you read, please contact an authorized HORWIN Ranger dealer. The Owner's Manual is an important component of the motorcycle and should be handed over to the...

  • Page 13: Important Notes

    3 Important notes Manufacturer and implied warranty The work specified in the service schedule may only be performed in an authorized HORWIN Ranger workshop and must be recorded in both the Service & Warranty Booklet, otherwise any warranty coverage will become void. Damage or secondary damage caused by tampering with and/or conversions on the motorcycle is not covered by the warranty.

  • Page 14: Figures

    It is not always necessary to disassemble the component to perform the activity in question. Please follow the instructions in the text. Customer service Authorized HORWIN dealer will be happy to answer any questions you may have on motorcycle and HORWIN Ranger. The list of authorized HORWIN dealers can be found on the HORWIN website.

  • Page 15: View Of Motorcycle

    4 View of motorcycle View of motorcycle, front left (example) ③ ④ ⑤ ⑥ ② ⑦ ⑧ ① ⑨ ⑩ ⑪ ⑲ ⑱ ⑰ ⑯ ⑮ ⑭ ⑬ ⑫ ① Front shock absorber ② Front headlight ③ Rearview ④ Cushion ⑤ Rear shock absorber ⑥...

  • Page 16: View Of Motorcycle, Top (Example)

    View of motorcycle, top (example) ② ③ ④ ⑤ ⑥ ① ⑦ ⑩ ⑨ ⑧ ① Front switch light ② Front brake handle ③ Accelerating handle ④ Right handle switch ⑤ Front foot rest ⑥ Rear foot rest ⑦ Rear steering lamp ⑧ Start and stop button ⑨ Left hand handle switch ⑩...

  • Page 17: Serial Numbers

    5 Serial numbers Chassis Number The chassis number  is stamped on the right side of the steering head.  Nameplate The nameplate  is mounted on the chassis at the front right.  Motor number The engine number is stamped on the left side of the engine under the engine sprocket.

  • Page 18: Controls

    6 Controls Front brake lever The front brake handle  is fitted on the right side of the  handlebar. Rear brake lever The rear brake lever  is fitted on the left side of the handlebar.  Throttle grip The throttle grip ...

  • Page 19: Remote Controller

     The steering lock is used to lock the steering. Steering, and therefore riding is no longer possible.  Using the steering lock when parked prevents unauthorized use and helps prevent theft. Lock the steering 1. Turn the handlebar all the way to the left. 2.

  • Page 20: Headlight Switch

    Headlight Switch Flip the switch upward to , open the Headlight.  Flip the switch down to , open the Headlight. Driving mode Switch The driving mode switch  is on the right handle switch. Toggle between ECO, D(Dynamic), and S(Sport) modes. The ECO selection reduces the acceleration and top speed of the motorcycle but increases the amount of regeneration ...

  • Page 21: Headlight High/Low Beam Switch

    6.10 Headlight High/Low Beam Switch The headlight high/low beam  switch is on the left handle switch.  When the top of the switch is pressed, the headlight changes from low beam to high beam. It stays in the selected position until it is switched back.

  • Page 22: Seat/Helmet Lock

    6.13 Seat/helmet lock The seat/helmet lock is located at the rear left side of the  motorcycle. Open the seat Insert the key and turn clockwise. When you hear a click, grab the back of the seat and lift up. ...

  • Page 23: Side Stand

    6.15 Side stand Side stand is located at left side of motorcycle. Info Please fold the side stand before you ride it.  7 Speedometer Adjustment button The adjustment button  is located on the right back of  speedometer. And it operates in two ways. ...

  • Page 24: Driving Mode Display

    Driving mode display The riding mode is a shift switch located on the right-hand handle switch  economic mode normal mode motion mode    Current display The current indication displays the real-time current in the  form of a status bar. You can roughly determine the current real-time current through the status bar When the status bar is full, the current is about 80Ah Odometer...

  • Page 25: Battery Display

    Info Press the rear button for 2 seconds. When one of ODO, TRIP or RANGE starts flashing, press it again for 2 seconds. Short press can switch between battery temperature, controller temperature, motor temperature and external temperature Note: The temperature of the battery shall not be higher than 65 ℃;...

  • Page 26: Ready Indicator

    7.10 READY indicator “READY” indicates that the HV system is connected and  the motorcycle is ready to ride, while the speed is 0 km/h. 7.11 High beam indicator When the headlight high beam is on, this indicator  illuminates blue, and remains on until the high beam is turned off.

  • Page 27: Time Setting

    Caution Please stop immediately and check when this signal appears. 7.14 Time setting While the motorcycle is powered on, press and hold the adjustment button at the back of the instrument for 3s to enter the setting interface. The hour of time will begin to flash. At this time, short press ...

  • Page 28: Set The Mm/Inch

    7.16 Set the MM/INCH After setting the front tire diameter parameter, press and hold the adjustment button again to enter the MM/INCH setting.  At this time, km / h characters begin to flash. Press the adjustment button briefly and mph character ...

  • Page 29: How To Drive This Motorcycle

    8 How to drive this motorcycle Checks and service when preparing for use Info Before each drive, check the condition of the motorcycle to ensure safe operation. Before riding the Ranger intelligent electric motorcycle, please check the following items, which will guarantee your safety on the road.

  • Page 30: Starting

    ￫ If there is any fault warning light on the instrument panel after power-on. ￫ Whether the head and tail lights, brake lights and direction lights are working properly. ￫ Whether the horn is working properly. ￫ The rearview mirror is clean and adjusted to an appropriate angle. Please contact KOLLTE Customer Service Center for any abnormalities or operational doubts.

  • Page 31: Starting Off

    3) Start with one key ￫ Use the remote controller’s unlock key  to unlock the  motorcycle ￫ At this time, the indicator light in the start-stop button is  flashing. ￫ Tap the start/stop button. ￫ Motorcycle starts Starting off Info The side stand must be folded while driving.

  • Page 32: Stopping, Parking

    Warning Moisture and dirt impair the braking system. – Brake carefully several times to dry out and remove dirt from the brake linings and the brake discs. Info The rear brake handle is located on the left side of the steering handle - When braking, please release the Throttle grip and operate the front and rear brakes at the same time.

  • Page 33: Shutting Down The Motorcycle

    be damaged and the motorcycle may tip over. Brake motorcycle to stop. Shut down the motorcycle. Park the motorcycle on a solid ground. Shutting down the motorcycle - Use the key to shut down - If you use the key to start the motorcycle, you shall also use the key to shut down the motorcycle. - Turn the key to the position and the motorcycle is shut down .

  • Page 34: Service Schedule

    It is recommended that you refer to the following suggestions to take care of your car. Required work The new motorcycle must be inspected and maintained for the first time at HORWIN Ranger Service Center 1,500 kilometers or two months after delivery, whichever comes first.

  • Page 35: Recommended Inspection

    Every3000km (1864mi) The first 1500km (932mi) Whether there is any crack, damage, abrasion, foreign body puncture or adhesion on the tire ○ ● surface. Whether the tread depth is enough and greater than 0.8 mm. ○ ● If there is any fault warning light on the instrument panel after power-on. Whether the head and tail lights, brake lights and direction lights are working properly.

  • Page 36: Motorcycle Adjustment Operation

    Motorcycle adjustment operation 10.1 Adjustment of rebound damping of front shock absorber The hydraulic rebound damping system determines the   performance of the front suspension when it bounces up. The adjusting bolt is located at the upper end of the front suspension leg.

  • Page 37: Adjusting The Spring Preload Of The Rear Shock Absorber

    10.2 Adjusting the spring preload of the rear shock absorber Main Work:  Loosen nut   Turn adjusting ring  until the spring is no longer under  tension  Measure the overall spring length while the spring is not ...

  • Page 38: Adjusting The Chain Tension

    Push the chain at the lower end of the chain support  upward to check the tension of the chain between the chain and the chain support.  Ⓐ Chain tightnessⒶ 0-5 mm  If the chain tension does not conform to the regulations. - Adjust the chain tension.

  • Page 39: Checking Chain Dirt Accumulation

    - Loosen the rear axle nut. - Loosen the nut. - Adjust the chain tension by rotating the left and right adjusting bolts Requirement Chain tension 0-5 mm Rotate the left and right adjusting bolt  to ensure the relative positions between the marks of the left and right chain tensioners ...

  • Page 40: Clean The Chain

    10.6 Clean the chain - Lift the motorcycle with the rear tire support - Clean the chain regularly. - Rinse large pieces of dirt with soft water. - Use chain cleaner to remove used lubricant residues. - Spray chain spray after drying 11 Braking system 11.1 Checking the brake disc...

  • Page 41: Check The Brake Lining

    11.2 Check the brake lining Warning Worn-out brake linings reduce the braking effect. - Make sure that worn-out brake linings are replaced as soon as possible. (Your authorized workshop will be glad to help.) - Observe the lining from the top or rear of the pump under the rear disc brake.

  • Page 42: Wheels, Tires

    Warning - Overuse of brake fluid reduces the braking effect. - Make sure that brake fluid for the front and rear brake is changed in accordance with the service schedule. (Your authorized workshop will be glad to help.) Warning - Brake fluid may cause skin irritation. - Keep brake fluid out of the reach of children.

  • Page 43: Checking The Tire Pressure

    This means that the tires have not been ridden on for at least 3 hours. Always replace the air tap cap after adjusting tire pressures. Model Front tire Rear tire Ranger-S 225 kPa 235 kPa Ranger-X 200 kPa 210 kPa...

  • Page 44: Battery

    13 Battery 13.1 Install the battery Caution - You must leave your motorcycle on the charger if you expect it to sit in storage or unused for over 90 days. - Steps to install the battery pack. » Hold up the motorcycle with the side stand. »...
  • Page 45 - Dispose of the power pack according to your state and local laws. It is encouraged that the power pack be recycled rather than disposed of in landfills. - Please contact us via info@horwin.eu or contact the recycling center in your area. Motorcycle charging Preparatory work - Stop the motorcycle on the flat ground.
  • Page 46 - The charger indicator turns green, indicating that the battery is fully charged - Warning - Pay attention to water resistance to prevent the battery pack from being drenched and invaded by water; - Operating temperature during charging: 0-45 ℃, operating temperature during discharging: - 20 - 65 ℃;...

  • Page 47: Service For The Motor

    Service for the Motor 14.1 Checking the gear oil Preparatory work  - Stop the motorcycle on the flat ground. - Shut down the motorcycle. Main work - - Rotate the oil gauge and use a paper towel to clean the oil stains on it.

  • Page 48: Cleaning And Service

    - Remove oil drain bolt. - Remove the oil gauge. - Let the gear oil drain fully. - Mount and tighten the oil drain bolt. Oil drain M10x1.5x16 20 N.m bolt - Fill gear oil 0.35 L with special oil pot. - Clean the oil splashed on the outside surface.

  • Page 49: Inspection And Service For Use During

    15.2 Inspection and service for use during winter Note - If the motorcycle is used in the winter, the case that salt is sprinkled on the roads for snow melting should be taken into consideration. Precautions need to be taken against corrosive salt for snow melting.
  • Page 50 - Clean the chain.

  • Page 51: Storage

    16 Storage 16.1 Storage - The motorcycle shall be stored in a dry and cool room as far as possible to reduce sun exposure and rain, so as to avoid reduction of service life due to corrosion of parts. - When storing the motorcycle for a long time, please shut down the air switch and disconnect the battery power supply circuit to prevent the battery from discharging excessively.
  • Page 52 Install the battery pack. Turn on the power. Implement inspection and service measures. Try riding...

  • Page 53: Troubleshooting

    1) Poor contact of charging main 1) Check whether the main plug is be charged plug plugged in place 2) Wrong charger 2) Use HORWIN Ranger special 3) Battery aging or normal scrap charger 3) Replace the battery Fault code11 Controller communication fault...
  • Page 54 Fault code14 controller suspended Please stop for a while before starting ( undervoltage or overvoltage ) Fault code15 Controller suspends operation Please stop for a while before starting (over temperature ) Fault code16 Power tube fault, drive power fault Please contact your after-sales service or dealer Fault code17 Controller verification fault, illegal...
  • Page 55 Other abnormal battery warnings Please contact your after-sales service ( battery open circuit / battery or dealer Fault code41 differential voltage greater than 0.3V ) Fault code51 Communication bus fault Please contact your after-sales service or dealer Fault code61 Grip fault Please check the grip line or replace it at the after-sales service center...

  • Page 56: Technical Data

    18 Technical Data 18.1 Motor Motor type Permanent magnet synchronous motor Rated power 3 kW Maximum power 5 kW Maximum torque 30 N.m Maximum speed 6000 rpm Primary transmission ratio 1:2.19 Cooling mode Natural air cooling Gear oil grade Gear oil (SAE 85W/90) Gear oil capacity 0.35L 18.2 Complete motorcycle...
  • Page 57 3.5 mm disc Minimum thickness of rear brake 3 mm disc Tire Front tire size 110/70-17 or 100/80-17 for Ranger-S 3.00-21 for Ranger-X Rear tire size 120/70-17 for Ranger-S 4.10-18 for Ranger-X Front tire pressure 225 kPa (Ranger-S) 200 kPa (Ranger-X)
  • Page 58 Output voltage 84 V Voltage converter output fuse USB charger fuse Battery specification remote CR 2032 controller Front headlight LED 24W Steering lamp Rear tail lamp Rear license plate lamp W5W 12V 5W...

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