Falcon FS 108Z vario Operator's Manual

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OPERATORS MANUAL

FALCON

FS 108Z

vario

MEWP in accordance with ANSI/SAIA A92.20-2018

Original Language

Dansk

English

Deutsch

WARNING

Do not use the platform without reading and following the instructions carefully. Failure to

comply with the correct operating procedures and safety instruction, can cause personnel

injury or death.

935-33400011

Table of Contents

Summary of Contents for Falcon FS 108Z vario

Page 1 OPERATORS MANUAL FALCON FS 108Z vario MEWP in accordance with ANSI/SAIA A92.20-2018 Original Language Dansk English Deutsch WARNING Do not use the platform without reading and following the instructions carefully. Failure to comply with the correct operating procedures and safety instruction, can cause personnel injury or death.
Page 2: Information
Information Congratulation with Your new Falcon . Based upon intensive and determined product development and deep environmental awareness, combined with national and international co-operation, it is our common goal to be able to enrich our surroundings with products and service, which represent the optimum and ultimate within: ·...
Page 3: Table Of Contents
Table of Contents Information Introduction Electrical equipment Hydraulic equipment Operators Instructions Description of switches Description of Display Indication symbols Replacing / recharge battery remote control Startup IDRC Lift Function Driving Outrigger Operating Alternate functions Emergency lowering General Emergency lowering General 6.0.2 Emergency basket levellig After end using the platform...
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Page 7: Introduction
Introduction In this chapter you will ﬁ nd: • How to handle by crane • How to remove the ropes • How to remove wooden blocks 935-33400011...
Page 8 FALCON Introduction 1.1.04 Turn main switch on 1.1.01 Handling by crane If the platform is received on truck and has to be handled with crane the platform can be lifted oﬀ the truck by a crane. The outriggers shall be...
Page 9 FALCON 1.1.06 Important • As soon as possible, the platform must be connected to mains outlet and charged. • Avoid leaving the platform for several days without charging. • Use a ramp while driving the platform of the container. • As soon as the platform has left the container set the axle width to the widest possible position.
Page 10: Electrical Equipment
FALCON Electrical equipment In this chapter you will ﬁ nd: • Engaging the electrical system • Stability system • Controls on the platform • About the charger • Basket rotator (Option) • Acoustic signals Operators Manual Electrical Equipment 935-33400011...
Page 11 FALCON WARNING WARNING Do not attempt to open any boxes Do not attempt to use the platform if containing electrical components when indicator lights at the outriggers are not power is connected to the machine. The ON, when the outriggers are in the stowed mains supply can cause injury or death.
Page 12 FALCON 3.1.05 Charge indicator WARNING On the charging box, under the cover in the Do not attempt to use the platform if rear end, you’ll ﬁ nd small lights (LED). indicator lights at the outriggers are not When the charger is connected to the mains, ON, when the outriggers are in the stowed the “ON”...
Page 13 FALCON 3.1.08 Acoustic signals The platform is equipped with an acoustic pulsing signal when using the chassis functions (Driving and outriggers functions). A slope alarm gives an acoustic signal, when the chassis reach a dangerous angel (There is danger that the platform will turn over) according to horizontal.
Page 14: Hydraulic Equipment
FALCON Hydraulic equipment In this chapter you will ﬁ nd: • A short description of the hydraulic equipment Operators Manual Hydraulical Equipment 935-33400011...
Page 15 FALCON Hydraulic equipment 4.1.05 Basket locked If the basket tilts more than 10º it will 4.1.01 Power transmission automatically secure its position. If possible move the main boom or the Link arm system in The platform is equipped with an oil pump the opposite direction, until the basket is back which is driven of the 24V DC motor.
Page 16: Operators Instructions
FALCON Operators Instructions In this chapter you will ﬁ nd: • Operators Instructions Operators Manual Operators instructions 935-33400011...
Page 17: Description Of Switches
FALCON Description of the switches (#) Basket Turning - left / right Start the remote control alternate functions are shown on constant light = ”ON” the display ﬂ ashing = Low battery Selector Emergency / oﬀ (turn to reset) Left - Lift features...
Page 18: Description Of Display
FALCON Description of Display Display (%) Indication, IDRC Turn to occupy a LED B, maximum Range better position relative to the basket (Only when IDRC is selected) LED C, slewing in the center position. Indication, Battery Level Remote (Flashes when the rotation is not...
Page 19: Indication Symbols
FALCON Indication Mode Selection %5 Preheat / Starter Lift Function Low fuel level No indication for 24V operation. Driving (Fast speed / horizontal surface) Indication maximum range %7 Driving (Slow Speed / Increased traction) maximum range is displayed with light...
Page 20 FALCON Indication Indication max. Wind speed %10 Direction relative to the basket %9 This symbol is displayed if close to the maximum allowable wind speed. The display shows the lift viewed from the front and the basket farthest Indication Emergency stop activated The display shows the lift seen from the left side, and the basket is to the right.
Page 21: Replacing / Recharge Battery Remote Control
FALCON Indication IDRC - Change Position %11 Connecting to Cable in the basket. When the IDRC is connected, this symbol is shown. If the relative position between remote and the lift is bad. One must then rotate either right or left to achieve better connection.
Page 22: Startup
FALCON Startup Turn on the main switch Turn the main switch in the ON position, which are located at the rear end of the lift Boot image without IDRC next to the emergency pump. Depending on the mode switch (# 9)
Page 23: Idrc
FALCON IDRC Disabling Simultaneously press the Alternative switch # 8 Option and the horn # 10 and bring the two right handle back simultaneously. IDRC is a inovativt System, which makes it possible to work with the remote control and the Enable - Disable - Emergency Stop # 3 and lift in an intuitive manner.
Page 24: Lift Function
FALCON driving Lift Function Before you can drive, all four outriggers must be Function selector switch to the left Position raised from the ground. and the following image appears on the display: Function switch # 9 placed in the middle position.
Page 25: Outrigger Operating
FALCON WARNING Do not attempt to use the platform if Warning lights on the outriggers or the Always use the maximum possible axle indicator lights are not ON “STABILITY” width that space allows. when the outriggers are in stowed position or the outriggers are without a load.
Page 26 FALCON Fig. 12 Outrigger turned away from the platform Fig. 16 Outrigger positions Fig. 13 Locking pin Fig. 14 Foot plate mounted and secured Fig. 17 Outrigger in standard position. Fig. 15 Axle and foot plate WARNING Outrigger plates must always be mounted at the outrigger and secured before attempting to lift the platform oﬀ...
Page 27 FALCON 5.2.01 Setting up the outriggers Place the legs as close to horizontal as from Chassis control panel possible. When all four outriggers are placed and Overview operations locations secured to the sandwich with the locking bolt they can be lowered with the outrigger control levers, located under the chassis control panel or remote control.
Page 28 FALCON Warning with IDRC Always use the maximum possible axle width that space allows. 5.2.02 Setting up the outriggers from the remote control The function selector # 9 placed in the right position and the following picture is displayed. Watch for this symbol:...
Page 29: Alternate Functions
FALCON 5.2.03 Alternate functions Press and hold down the push button #8 regardless the position of the function selector# 9 placed, the following picture is displayed. Depending on the options it could look like this example: First leaver from left will start the AC motor if pushing it away from you.
Page 30: Emergency Lowering General
FALCON Emergency lowering General In this chapter you will ﬁ nd: • Emergency lowering General • Electrical pump emergency lowering • Emergency lowering Telescopes • Emergency lowering Levelling (electrical) • Emergency lowering manual hand pump PICTURES • Basket levelling (Manual) •...
Page 31: Emergency Lowering General
FALCON Emergency lowering General If Stability is not “OK ”it is only possible In emergencies or in case of failure of electrical to move main boom or Z-link down when functions may need to use emergency pump or simultaneously pressing the valve under the the manual hand pump.
Page 32 FALCON Operators Manual Emergency Lowering General 935-33400011...
Page 33 FALCON The blue override tool can be used to keep the LS valve activated. IMPORTANT Using emergency lowering tools the stability function does not stop any dangerous movement. Use extreme caution The valve handle can be mounted so that the valve function is maintained in the...
Page 34: Emergency Basket Levellig
FALCON 6.0.2 Basket leveling emergency valves on chassis (electrical) ﬁ g. 36 In emergency lowering situations, the basket levelling has to be done manually. It is needed to have two persons to adjust the basket. Person 1 at the ground and Person 2 in the basket.
Page 35 FALCON WARNING 6.0.3 Basket levelling When activating the Emergency valves (Manual) at the turret, the safety system of the platform is out of function. In emergency lowering situations, the basket It is necessary to operate the platform levelling has to be done manually.
Page 36: After End Using The Platform
FALCON After end using the platform In this chapter you will ﬁ nd: • After end using the platform Operators Manual After Using the Platform 935-33400011...
Page 37: After End Using The Platform
FALCON After end using the platform CAUTION stability lights at the outriggers MUST come on when the outriggers are Control the platform from the Chassis control raised from the ground. panel. Failure in the safety system can cause injury or death.
Page 38: Transporting The Platform
FALCON Transporting the platform In this chapter you will ﬁ nd: • Transporting the platform • Strapping Operators Manual Transporting the Platform 935-33400011...
Page 39: Transporting The Platform
FALCON 8.0 Transporting the platform Transportation over longer distances can be done by truck, trailer, etc. The platform can load and oﬀ load itself by using the outriggers. Lock the outriggers in standard position- green (45° to the chassis) Fig. 58 Platform lifted at the outriggers Fig.
Page 40: Safety Instructions
FALCON Safety Instructions In this chapter you will ﬁ nd: • Safety Instruction Operators Manual Safety Instructions 935-33400011...
Page 41: Safety Instructions
FALCON Safety Instructions According to the CE- and national prescriptions only persons with the necessary instructions may use the platform. When using the platform you must always make sure that the necessary stability is When the platform is used for welding work, maintained.
Page 42: Inspection And Maintenance
FALCON 10.0 Inspection and maintenance In this chapter you will ﬁ nd: • Inspection and maintenance • Daily inspection and maintenance check • Monthly inspection and maintenance check • Yearly inspection and maintenance check • Control of the chains • Inspection and maintenance of stability system •...
Page 43: Daily Inspection And Maintenance Check
FALCON Inspection and maintenance 10.2 Weekly inspection and maintenance check Perform inspection and maintenance for the diesel engine (Option), generator (Option) Tighten the crawler belts, according to etc. according to the Operators/Maintenance section 10.7. manual for these parts. Check bolts on axle locking plates 10.1...
Page 44: Yearly Inspection And Maintenance Check
FALCON 10.4 Yearly inspection Platform model Bolts in outer Bolts in inner and maintenance check circle (top) circle (buttom) FS108Z M16/215 Nm. M16/215 Nm. The platform must go through an annual inspection performed by a certiﬁ ed aerial lift Nm Table company.
Page 45: Inspection And Maintenance Af Stability System
FALCON 10.5 Inspection and maintenance of stability system To perform check of the stability system, a scale, with a capacity at minimum 6600 lb, is required. The minimum readout tolerance of the scale shall be no more than 11 lb.
Page 46 FALCON WARNING If the lights do not light up or the scale does not show allowed weight according to table column A, call an authorized service centre immediately. Failure in the safety system can result in injury or death. Retract the Telescopes until the light on the outrigger at the scale turns oﬀ...
Page 47: Spare Parts Modifi Cation
FALCON 10.6 Spare parts modiﬁ cation Spare parts are listed in separate spare parts catalogue. Do not repair with unauthorised components. Do not make any modiﬁ cations without prior written approval. 10.7 Tightening of the crawler belts Platforms with 1 set of belts Fig.
Page 48: Lubrication Diagram
FALCON Operators Manual Inspection and Maintenance 935-33400011...
Page 49 FALCON Spot: Place for servicing No. of Type of Lubrication etc. Quantity/ Service spots maintenance interval/ hours Telescopes Grease Molycote BR2 Plus Once a year Chains in main boom 2-12 Lubrication Kema KK-2000 Thin Once a year chains spray Ball bearing...
Page 50: Appendix
FALCON Appendix In this chapter you will ﬁ nd: • Appendix A: Sliding tracks • Appendix B: Key switch at the turret • Appendix C: Outriggers with hinged joints • Appendix D: Reduced working height • Appendix E: Twin wheels...
Page 51: Appendix A: Sliding Tracks
FALCON Appendix A: Sliding tracks for the outriggers on the Platform (Option). The platform can optionally be equipped with sliding tracks for the outriggers to protect sensible surfaces against marks and scratches. The sliding tracks may ONLY be mounted, when the outriggers are turned away from the...