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Simba X-PRESS Operator's Manual & Parts List

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ENGLISH
P17897B
19/07/11
OPERATORS MANUAL
& PARTS LIST

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Summary of Contents for Simba X-PRESS

  • Page 1 ENGLISH P17897B 19/07/11 OPERATORS MANUAL & PARTS LIST...
  • Page 2 LIT Jei prireiktų šio dokumento kopijos Jūsų gimtąja kalba, kreipkitės į savo platintoją arba į „Simba International Ltd“. (P17965) BUL Ако ви е необходимо копие на този документ на родния ви език, моля да се обърнете към вашия дилър или към Simba International Ltd. (P17966) RUM Dacă aveţi nevoie de o copie a acestui document în limba dumneavoastră natală vă rugăm să vă contactaţi dealerul sau...
  • Page 3 Declaration of Conformity DECLARATION OF CONFORMITY Simba International Limited hereby declare that the Simba X-Press, as defined by the Serial Number attached to the Machine Chassis, conforms with the following Directives and Regulations, and has been certified accordingly. EC Machinery Directive 2006/42/EC. The Supply of Machinery (Safety) Regulations 2008. The Provision and Use of Work Equipment Regulations 1998.
  • Page 4 4. Any claim under this warranty must be notified to the Company in writing specifying the matters complained of within 14 days from the date of repair. 5. Any claim under this warranty must be made by the original purchaser of the machine and is not assignable to any third party. 6. If the purchaser hires out the machine to any third party the warranty shall apply only to matters notified to the Company in writing within 90 days of the date of delivery and clause 1 shall be read as if the period of 90 days were substituted for the period of 12 months. 7. The warranty will cease to apply if: (a) any parts not made, supplied or approved in writing by the Company are fitted to the machine or (b) any repair is carried out to the machine other than by or with the express written approval of the Company or (c) any alterations not expressly authorized by the Company in writing are made to the machine or (d) the machine is damaged by accident or (e) the machine is abused or overloaded or used for a purpose or load beyond its design capabilities, or used in conjunction with a tractor whose power output capability exceeds the stated implement power requirement by more than 40%. For the purpose of these terms and conditions, “stated implement power requirement” refers to wheeled tractors unless specifically stated. These power requirements should be reduced by 20% when used in conjunction with tracked tractors. (f) the machine is operated as part of a ‘cultivation train’ where more than one implement is being towed, without the express written approval of Simba International Ltd. (g) any maintenance is not carried out in accordance with the service schedules in the operator’s manual. (h) the Installation and Warranty Registration Certificate is not received by Simba International Ltd., Service Dept., Woodbridge Road, Sleaford, Lincolnshire, England, NG34 7EW, within 7 days of installing a new machine. X-Press Operating Instructions...

  • Page 5: Machine Identification

    Machine Width Year of Construction Delivery Date First Operation Accessories Operating Instructions/Spare Parts List: July 2011 Dealer Address: Name: ________________________________________ Street: ________________________________________ Place: ________________________________________ Tel.: ________________________________________ Dealer’s Customer No.: ______________________________ SIMBA Address: SIMBA Woodbridge Road Ind. Est. Sleaford Lincolnshire NG34 7EW Tel.: +44 (0) 1529 304654 Fax: +44 (0) 1529 413468 E-Mail: simba.international@simba.co.uk SIMBA Customer No.: ______________________________ X-Press Operating Instructions...

  • Page 6: Table Of Contents

    2.4 Hitching Up ......................16 2.4.1 Hitching up a Tractor to the X-Press / Preparing for Transport ......16 2.5 Folding and Unfolding ..................17 2.5.1 Unfolding into the Work Position ................17 2.5.2 Folding into the Transport Position ...............17 2.6 Air Brake Coupling Procedure ................18 2.6.1 When Coupling ....................18 2.6.2 When De-coupling ....................18 2.7 Preceding & Trailing Implements .................19 2.7.1 Hitching a Disc Harrow to the X-Press ..............19 2.7.2 Transporting an X-Press Towed Behind a Disc Harrow ........20 2.7.3 Changing from Work to Road Transport (X-Press Behind a Disc Harrow) ...20 2.7.4 Hitching a Rear Roll to the X-Press ..............20 2.8 When Driving on the Road ...................21 2.9 Parking the Machine.....................21 Technical Data X-Press ..............23 X-Press Operating Instructions...
  • Page 7 5.2 Cleaning .......................32 5.3 Disc Hub Maintenance ..................32 5.3.1 Tightening Disc Hubs ...................32 5.3.2 Bearing Seals .......................33 5.4 Brakes & Wheel Hubs ..................33 5.5 Double Disc Axles ....................33 5.6 DD Light Roll ......................33 5.7 To Adjust the System Pressure ................34 5.8 Preparation for Storage ..................35 5.9 Operator Support....................35 5.10 Maintenance Intervals ..................35 5.11 Maintenance Overview ..................36 5.12 Lubricating the Machine ..................37 5.13 Handling of Lubricants..................37 5.14 Lubricants & Hydraulic Oil ...................38 Faults and Remedies ..............39 Parts & Assembly ................41 X-Press Operating Instructions...

  • Page 8: Introduction

    The period of liability for material defects of your machine. Pay attention to the safety (warranty) relating to our products is 12 instructions! months. In the case of written deviations from the statutory provisions, these agreements SIMBA will not accept any responsibility shall apply. for any damage or malfunctions resulting from failure to comply with the Operating They shall become effective upon installation Instructions. of the machine with the end customer. All wear parts are excluded from the warranty.

  • Page 9: Safety Data

    Watch out for escaping No passengers are allowed pressurised fluids! Follow on the machine! the instructions in the Operating Instructions! Ne v er re ac h int o a n y Never reach into areas revolving parts! where there is a danger of being crushed by moving parts! X-Press Operating Instructions...
  • Page 10 Operating Instructions and all the warning signs on the machine are read carefully. Ensure that the warning signs are legible. Replace any signs that are missing or damaged. These instructions must be followed in order to prevent accidents. Inform other users of the warnings and safety instructions. Do not carry out any operations which may affect safe use of the machine. All references to left and right in this manual are made from the rear of the machine, facing the direction of travel (unless otherwise stated). X-Press Operating Instructions...

  • Page 11: Use For The Intended Purpose

    Purpose The machine is to be put in operation only after instruction has been provided The SIMBA X-Press is built using the by an employee of the authorised dealer latest technology and in accordance with or an employee of SIMBA. The “Machine the relevant recognised safety regulations.

  • Page 12: Road Traffic Safety

    The hydraulic circuit contains and other compounds during operation or specialised fittings which should maintenance, and the possibility of stones not be tampered with under any being ejected at high speed during work. circumstances. Do not attempt to modify hose routings or hose clamping arrangements, doing so my cause serious damage to the machine and/or injury. X-Press Operating Instructions...

  • Page 13: Changing Equipment

    If in doubt, consult trained personnel (such as your 1.6.4 During Operation local Simba Dealer) to ensure such valves Ensure that the working range and the area are depressurised to the correct procedure around the machine are clear (children!) before removing or servicing any parts before operating the machine. connected downstream of these valves. Always ensure adequate visibility! X-Press Operating Instructions...

  • Page 14: Operating Areas

    • Strong protective gloves (to provide protection against sharp-edged machine Lubricate all the lubricating points to force components). out any trapped water. • Protective goggles (to stop dirt getting into When carrying out servicing and main- your eyes). tenance work, retighten any loose screw connections. When servicing the machine take precauti- ons against soil, dust, seed coatings, oil or any other hazardous substances that you might encounter. X-Press Operating Instructions...

  • Page 15: Transportation And Installation

    • The machine can be lifted off with a crane or other suitable lifting equipment. The machine must not be used in any way beforehand! The machine can only be re- • The machine should be hitched to a tractor leased for operation after instructions have and driven off a low-loader. been provided by our service technicians or 2.2 Transportation authorised distributors. The X-Press can be transported on public • If any modules or parts have been removed roads by hitching it up to a tractor or on a for transportation, these shall be mounted by low-loader. our service technicians/authorised dealers before the instruction takes place. • It is important to observe the permitted • Check all important screw connections! dimensions and weights when transporting • Lubricate all nipples and joints! the machine. • Check all hydraulic connections and lines for damage.

  • Page 16: Hitching Up

    2. Transportation / Installation 2.4 Hitching Up Connect the tractor to the drawbar using the hydraulics to raise or lower 2.4.1 Hitching up a Tractor the height of the shackle. to the X-Press / Preparing for Open the rear axle taps Transport Carefully operate the hydraulics to When hitching-up the machine, lower the drawbar and tilt the X-Press ensure that no-one is between the onto the road transport wheels. Fully tractor and the machine. extend the drawbar and axle cylinders. When the X-Press is parked for...

  • Page 17: Folding And Unfolding

    2.5 Folding and Unfolding By rotating anticlockwise the pressure will be reduced (see page 34 for more 2.5.1 Unfolding into the Work details). Pressurise to unfold until the required pressure is achieved. Position 10. Draw the X-Press into work then Ensure that the taps on the rear axle set the desired pitch of the machine cylinder (Fig. 2.01, taps A and B) are in by adding or removing shims from the open position (ie. in line with flow). the drawbar cylinder or disc frame adjusters. The chassis should ideally...

  • Page 18: Air Brake Coupling Procedure

    2. Transportation / Installation 2.5.3 Following Harrow Use the pin in the outer quadrant plate to the lowest position permitted that it Operation will lock the harrow arm down. Into Work: Continue folding the X-Press in accordance with the operating Arrive in field and unfold machine instructions. according to operating instructions 2.6 Air Brake Coupling Whilst at rear of machine closing axle Procedure taps move Pins (qty 2) from front most holes (by lug) to rear hole. Please refer to the following procedure when coupling or decoupling any item of SIMBA Remove pin on outer quadrant plate...

  • Page 19: Preceding & Trailing Implements

    Connect the four hydraulic hoses or horizontal even when the downward load from the X-Press into the disc harrow from the X-Press is applied to the drawbar rear outlets ensuring that the two of the disc harrow. wing hoses are together and the two drawbar cylinder hoses are together. The frame may be levelled by altering the Ensure that the folding circuits and lift rearward tilt of the X-Press to increase or drawbar circuits are coupled correctly. reduce the loading on the disc rear drawbar. X-Press Operating Instructions...

  • Page 20: Transporting An X-Press Towed Behind A Disc Harrow

    Towed Behind a Disc Harrow) Couple the rear roll wing (fold) circuit 1. Remove the disc harrow wing locking to the wing (fold) circuit of the X-Press. bolts. 2. Operate the hydraulics to raise the disc Fully raise the X-Press and the roll and X-Press. clear of the ground. 3. Operate the hydraulics to fold the Check that all transport straps / devices wings on both the disc harrow and the are fitted. X-Press. 4. Fit the transport straps to both machines.

  • Page 21: When Driving On The Road

    In order to avoid damage as a result of moisture, the machine should be parked, if possible, indoors or under cover. When manoeuvring the machine, pay attention to your surroundings. Ensure that nobody is in the manoeuvring area (watch for children!). •Park the machine on level and solid ground. •Fit wheel chocks. • With the machine raised move the parking stands into position. • Lower the machine onto the parking stands ensuring that it is stable. • Remove the drawbar pin and drive forward slowly until hitch is clear of tractor drawbar. • Lower the drawbar to the ground. • Switch off the tractor. • Disconnect hydraulic lines from the tractor. Fig. 2.04. Wheel chocks X-Press Operating Instructions...
  • Page 22 2. Transportation / Installation X-Press Operating Instructions...

  • Page 23: Technical Data X-Press

    3. Technical Data 3. Technical Data X-Press 4.6m 5.5m 6.6m Working Width 4600mm 5500mm 6600mm Transport Width 2950mm 2950mm 2950mm Transport Height 2790mm 2790mm 2790mm Length 6700mm 6700mm 6700mm Weight 5540Kg 6350Kg 7570Kg Tractor Power Required * 140-150Hp 160-180Hp 200-220Hp Drawbar Load **...

  • Page 24: Adjustment/Operation

    4. Adjustment / Operation 4. Adjustment/Operation 4.1 Description 7 8 9 Fig. 4.01: Simba X-Press Drawbar Parking Stands Discs DD700 Roll Disc Angle Adjusters Disc Frame Pitch Adjusters 7. Rear Drawbar 8. Wheel Chocks 9. Transport Wheels X-Press Operating Instructions...
  • Page 25 It can be used in reduced tillage systems to incorporate stubble or to work down ploughing on lighter soil types. Like all Simba machines it features the latest innovations which combine to give an efficient, well-built unit with unrivalled reliability. Consolidation is key to most operations. The design of the X-Press ensures that this is not compromised during use. This is because the penetration of the front discs is achieved by angling the disc gangs and not by transferring weight from the rear roller onto the discs. The in line rear roller ensures uniform consolidation is achieved across the field.

  • Page 26: Disc Units

    4. Adjustment / Operation 4.2 Disc Units Sprung Pro-Active leaves offer protection against damage as well as offering a degree The X-Press features two rows of discs of contour following as they flex up and down which chop and mix the crop residue. A in work. disc spacing of 250mm ensures a fine tilth and being arranged in a symmetrical format The centre disc unit can be adjusted around the centre line of the machine,...

  • Page 27: Double Disc Roller

    Even in heavy, wet soils it can easily be Even in heavy, wet soils it can easily be operated with minimal blockages occurring. operated with minimal blockages occurring. The rear DD Light roller carries a proportion of The rear DD roller carries a proportion of the the machine’s weight to ensure consolidation. machine’s weight to ensure consolidation. It also regulates the depth of the disc units. It also regulates the depth of the disc units. The corrugated surface left by the roller is The corrugated surface left by the roller is weatherproof both for wet or dry situations. weatherproof both for wet or dry situations. Fig. 4.04: DD Light Roll Fig. 4.03: Double Disc Roll X-Press Operating Instructions...

  • Page 28: Work Settings

    • The more the trash the less the angle shiny again. on the discs and forward speed will have to be decreased. The X-Press should be run with the chassis slightly nose high by extending the drawbar • On ploughed land reduce the disc angle cylinders to the necessary position. In to give a cutting/chopping action. practice it is possible to use the X-Press on ground conditions that are unsuitable to • In hard conditions increase the disc achieve the desired effect, and it is usually angle to increase penetration. possible to operate the press without regular blockage under such unsuitable conditions, Disc Angle Setting assuming that the axles are tight and rings smooth. As such, especially under wet...

  • Page 29: Using Shims

    4.6 Using Shims 4.7 Starting Settings Before using shims to alter machine settings The following pages detail the recommended ensure the machine is stationary and the starting settings for the X-Press. These tractor is turned off with the keys out. Ensure settings can then be used as a base for that all operators are clear of the machine further adjustment in order to get the and that no load is being held on any existing optimum performance from your machine.

  • Page 30: Variation Of Settings

    The centres of the adjuster should be factory set to 640mm when the machine is received. This is an ideal starting point before beginning to add shims to set the disc pitch. Disc Angle Adjustment Jacks Front Gang Rear Gang 4.7.1 Variation of Settings If working conditions change (for example, from dry to wet conditions) then the following table should be consulted as a rough guide.                  X-Press Operating Instructions...

  • Page 31: Adjusting Disc Frame Depth

    • Switch off the tractor. be lowered, making it easier to tighten the • Disconnect hydraulic lines from the tractor. adjuster against the shims. 4.10 Checks 4.9 Work Instructions The working quality depends on the Driving speed adjustments and checks made prior to and The X-Press can be driven at speeds of up during work, as well as on regular servicing to 12 km/h. and maintenance of the machine. This depends on the field conditions (type Before beginning work it is therefore of soil, surface trash, etc.). important to carry out any necessary servicing and to lubricate the machine as Drive more slowly if the conditions are diffi- required.

  • Page 32: Servicing And Maintenance

    0.1 / 0.2mm will The housing, screwed connections and ball not reduce the bearings’ life and, in bearings are not watertight. addition, prevents overheating. If the 5.3 Disc Hub adjustment is correct the hub should Maintenance turn freely with the only friction being from the seal. Grease every disc hub until grease shows from the seals according to the lubricating intervals outlined on page 36. Check disc hubs regularly for tightness. Fig. 5.01: Checking Disc Bearing Adjustment X-Press Operating Instructions...

  • Page 33: Dd Light Roll

    b e f o r e u s i n g t h e the assemblies are tight, and scrapers are machine. correctly set. Check for hydraulic fluid and air The scraper is intended to clear dirt from leaks. blocking between adjacent DD rings. If adjustment to the scrapers is required Brake and hub maintenance and ensure that the scraper cannot contact the servicing should be carried out by spacer even under load. Regularly inspect an authorised Simba dealer. the spacers for signs of wear and adjust any scrapers to ensure no contact can be made. X-Press Operating Instructions...

  • Page 34: To Adjust The System Pressure

    Maintain hydraulic pressure unfolding attempt to adjust or loosen fittings wings & adjust the screw whilst without prior reference to your pressurising. authorised simba dealer, and detailed maintenance instructions. • Turning adjuster clockwise increases pressure. It is normal to operate at 10-20 bar. This can • Turning adjuster anti-clockwise be increased to 40-50 bar max, or reduced decreases pressure.

  • Page 35: Preparation For Storage

    w h e n w o r k i n g problems which may occur and provide you underneath! Do not work under with support at all times. a machine which is not supported! In order to enable your dealer to deal with On a new machine tighten all nuts and problems as quickly as possible, it helps if bolts after 5 hours work and again after 15 you can provide them with the following data. hours. This also applies to parts that have Always state the: been moved or replaced. After the initial 15 hours of work a once a week check should • Customer Number be sufficient depending on daily work rates. • Name and Address • Machine Model • Serial Number of Machine • Date of Purchase and Operating Hours • Type of Problem X-Press Operating Instructions...

  • Page 36: Maintenance Overview

    Wheel Nut Torque: Roll Bearings DD700 Roll 270Nm (not shown) Tyres: Bearings Hubs 500x/50-17 14 Ply Scrapers Max Tyre Pressure: 50psi / 3.5bar   200 Hours 10 Hours  Before Each Use  600 Hours  One pump only! 10 Hours X-Press Operating Instructions...

  • Page 37: Lubricating The Machine

    It is important to take extreme care when • Never wash oil residue from your skin with handling waste oil as it may contain other petrol, diesel fuel or paraffin. irritants. • Avoid skin contact with any oily clothing. • Do not keep any oily rags in your pockets. Vapours given off by cleaning agents and • Wash soiled clothing before wearing it oils are also a potential health hazard. again. You should therefore not carry any oily cloths • Ensure that any oily footwear is disposed around. Change soiled work clothing as of in the proper manner. soon as possible. X-Press Operating Instructions...

  • Page 38: Lubricants & Hydraulic Oil

    Lubricants Skin irritation caused by oil imba strongly recommend the use of In case of prolonged skin contact, wash off Lithium Complex EP2 Grease in the disc the oil with soap and water. and wheel hubs of your X-Press. This Oil Spills grease is a Lithium Complex soap dispersed in a mineral oil and is interpreted by IARC as Use either sand or a suitable granular being non-carcinogenic. Grease cartridges absorbent to soak up any spilt oil. Dispose are available from Simba (P12710). Using...

  • Page 39: Faults And Remedies

    6. Faults and Remedies 6. Faults and Remedies X-Press Troubleshooting Fault Possible Cause Remedy Wings riding up at outside Wings not pressured down. Raise onto transport of machine. wheels and pressure wings down. Wing pressure too low. Increase wing pressure. Hard conditions. Increase wing pressure. Centre section riding up. Wing pressure too high. Reduce wing pressure. Machine ‘bouncing’ in work. Disc angle too great. Reduce disc angle. Speed too fast. Reduce speed (<12kmh). DD Roll blocks regularly. Scrapers incorrectly Adjust scrapers to clear dirt adjusted from between DD Rings. Conditions may not be Wait for more favourable ideal for using machine. conditions. X-Press Operating Instructions...
  • Page 40 Notes Space for Notes: X-Press Operating Instructions...

  • Page 41: Parts & Assembly

    Double Disc Roll ......96 Stickers ........168 Double Disc Roll Assembly 4.6m RH ..96 Sticker Layout 4.6m ......168 Double Disc Roll Assembly 4.6m LH ..98 Sticker Layout 5.5m ......170 Double Disc Roll Assembly 5.5m RH .. 100 Sticker Layout 6.6m ......172 Double Disc Roll Assembly 5.5m LH ... 102 Double Disc Roll Assembly 6.6m RH .. 104 Double Disc Roll Assembly 6.6m LH ... 106 Double Disc Axle Assembly 5 rings ..108 Double Disc Axle Assembly 6 rings ..110 Double Disc Axle Assembly 7 rings ..112 Double Disc Pillar Assembly ....114 X-Press Operating Instructions...
  • Page 42 7. Parts and Assembly X-Press Operating Instructions...
  • Page 43 7. Parts and Assembly 4.6m X-PRESS TOP LEVEL AS4091 ASSEMBLY ITEM PART NO DESCRIPTION COMMENTS AS2157 DISC FRAME ADJUSTER ASSEMBLY AS2158 LIFT CIRCUIT - HYD. COMPONENT LAYOU AS2748 WING CIRCUIT - HYD. COMPONENTS AS2849 LOADBINDER ASSEMBLY 530mm AS3258 DD700 ROLL ASSEMBLY RH AS3259 DD700 ROLL ASSEMBLY LH AS3806 X-PRESS DRAWBAR ASSEMBLY AS3808 LIFT AXLE ASSEMBLY AS4088 CHASSIS ASSEMBLY AS4094 DISC FRAME LH - 4.6m AS4095 DISC FRAME RH 4.6m AS4100 WING ASSEMBLY - RH 4.6m AS4101 WING ASSEMBLY - LH 4.6m AS4145 STICKER KIT X-PRESS 4.6m...
  • Page 44 7. Parts and Assembly X-Press Operating Instructions...
  • Page 45 7. Parts and Assembly 5.5m X-PRESS TOP LEVEL AS4092 ASSEMBLY ITEM PART NO DESCRIPTION COMMENTS AS2157 DISC FRAME ADJUSTER ASSEMBLY AS2158 LIFT CIRCUIT - HYD. COMPONENT LAYOU AS2160 WING CIRCUIT - HYD. COMPONENTS AS2849 LOADBINDER ASSEMBLY 530mm AS3260 DD700 ROLL ASSEMBLY - 5.5m RH AS3261 DD700 ROLL ASSEMBLY - 5.5m LH AS3806 X-PRESS DRAWBAR ASSEMBLY AS3808 LIFT AXLE ASSEMBLY AS4088 CHASSIS ASSEMBLY AS4096 DISC FRAME ASSEMBLY 5.5m LH AS4097 DISC FRAME ASSEMBLY 5.5m RH AS4102 WING ASSEMBLY - RH 5.5m AS4103 WING ASSEMBLY - LH 5.5m AS4146 STICKER KIT X-PRESS 5.5m...
  • Page 46 7. Parts and Assembly X-Press Operating Instructions...
  • Page 47 7. Parts and Assembly 6.6m X-PRESS TOP LEVEL AS4093 ASSEMBLY ITEM PART NO DESCRIPTION COMMENTS AS2157 DISC FRAME ADJUSTER ASSEMBLY AS2158 LIFT CIRCUIT - HYD. COMPONENT LAYOU AS2160 WING CIRCUIT - HYD. COMPONENTS AS2849 LOADBINDER ASSEMBLY 530mm AS3262 DD700 ROLL ASSEMBLY - 6.6m RH AS3263 DD700 ROLL ASSEMBLY - 6.6m LH AS3806 X-PRESS DRAWBAR ASSEMBLY AS3808 LIFT AXLE ASSEMBLY AS4088 CHASSIS ASSEMBLY AS4098 DISC FRAME ASSEMBLY 6.6m LH AS4099 DISC FRAME ASSEMBLY 6.6m RH AS4104 WING ASSEMBLY - RH 6.6m AS4105 WING ASSEMBLY - LH 6.6m AS4147 STICKER KIT X-PRESS 6.6m...
  • Page 48 7. Parts and Assembly X-Press Operating Instructions...
  • Page 49 7. Parts and Assembly X-PRESS DRAWBAR ASSEMBLY AS3806 ITEM PART NO DESCRIPTION COMMENTS P00002 BOLT U M12 GR8.8 70x54 P00045 BOLT M36x200 GR. 8.8 P02007 NUT LOCK M12 P02012 NUT LOCK M36 P02483 LYNCH PIN CAT 1 P02600 WASHER FLAT M10 P02601 WASHER FLAT M12 P02604 WASHER FLAT M24 Ø50 P02609 WASHER FLAT M39 P03089 BOLT M12x65 GR. 8.8 P04754 NUT LOCK M8 P05400 WASHER FLAT M6 P05492 NUT LOCK 1" UNF P05534 NUT LOCK M10 P05535 WASHER FLAT M8 P06651 BOLT M10x25 GR. 8.8...
  • Page 50 7. Parts and Assembly X-Press Operating Instructions...
  • Page 51 P04753 BOLT M8x60 GR. 8.8 P05122 SERIAL PLATE P07543 PLASTIC END CAP 40x40 P08802 SHIM KIT 7 PIECE P08817 WASHER SPRING M8 P09112 CLAMP ½" BSP PAIR P09113 CLAMP - TOP PLATE P10049 BOLT M8x25 STAUFF STACK P10234 LOCK CLIP P10278 BOLT M8x45 GR. 8.8 P11689 BOLT M8x110 GR. 8.8 P12610 BOLT M24x120 GR 10.9 STR STRUCTURAL P14003 PARKING STAND - X-PRESS P14027 PIN Ø25x118 HANDLED P14028 PIN Ø30x159 P14031 BUSH Ø45xØ36.5x40 P14963 CHASSIS P16016 TRAILER SOCKET BULKHEAD X-Press Operating Instructions...
  • Page 52 7. Parts and Assembly X-Press Operating Instructions...
  • Page 53 WASHER FLAT M16 P02789 BOLT M8x20 GR. 8.8 P03088 BOLT M12x60 GR. 8.8 P03788 WHEEL ASSEMBLY - 500/50 P04754 NUT LOCK M8 P05535 WASHER FLAT M8 P08817 WASHER SPRING M8 P09597 BOLT M8x25 GR. 8.8 P13033 HUB ASSEMBLY 6 STUD COMPLETE P14007 BOTTOM AXLE P14024 BACK PLATE P14025 PIN Ø30x129 P15945 LIFT AXLE P16899 LIGHT ARM MOUNT LH P16900 LIGHT ARM MOUNT RH P16901 LIGHT ARM REAR LH P16902 LIGHT ARM REAR RH P17386 CHOCK TYPE UK46St P17387 CHOCK CARRIER UK46ST X-Press Operating Instructions...
  • Page 54 7. Parts and Assembly X-Press Operating Instructions...
  • Page 55 7. Parts and Assembly REAR DRAWBAR ASSEMBLY AS2364 ITEM PART NO DESCRIPTION COMMENTS P08836 HELPER LEAF P02608 WASHER FLAT M30 P14026 PIN Ø32x138 HANDLED P02483 LYNCH PIN CAT 1 P02011 NUT LOCK M30 P00006 BOLT M12x80 GR. 8.8 P02601 WASHER FLAT M12 P02007 NUT LOCK M12 P14006 REAR HITCH P00056 BOLT M30x240 GR. 8.8 X-Press Operating Instructions...
  • Page 56 7. Parts and Assembly X-Press Operating Instructions...
  • Page 57 7. Parts and Assembly ERADICATOR KIT AS1637 X-PRESS ITEM PART NO DESCRIPTION COMMENTS P12809 ERADICATOR TINE BEAM P05207 PIN Ø16x73 P12524 TINE CLAMP UNIT P12525 BUSH Ø25xØ16.5x26 P12575 RETAINING PLATE P02602 WASHER FLAT M16 P02008 NUT LOCK M16 P11494 BOLT M16x55 GR. 8.8 P07546 PLASTIC END CAP 80x80 P12573 PRO-ACTIVE 150x12 P12574 BOLT U M16 130/115-86 GR8.8 P00007 BOLT M16x40 GR. 8.8 P02485 R CLIP Ø6x120 P12628 TINE 2x1 SHORT P01102 BOLT M16x70 GR. 8.8 P03017 POINT 1½" REVERSIBLE...
  • Page 58 7. Parts and Assembly X-Press Operating Instructions...
  • Page 59 7. Parts and Assembly LOADBINDER ASSEMBLY - 530mm AS2849 ITEM PART NO DESCRIPTION COMMENTS P02008 NUT LOCK M16 P02602 WASHER FLAT M16 P09280 BOLT M16x45 GR8.8 P14687 SHACKLE - BOW 2T M16 P14762 RATCHET LOADBINDER P15289 LOABINDER LINK 530mm X-Press Operating Instructions...
  • Page 60 7. Parts and Assembly X-Press Operating Instructions...
  • Page 61 NUT LOCK M30 P02602 WASHER FLAT M16 P02603 WASHER FLAT M20 P02608 WASHER FLAT M30 P11462 DISC BLADE Ø515x6 P12620 TOP PLATE P12621 SPACER Ø36xØ16.5x31mm P12622 TRACK ARM P12783 LYNCH PIN CAT 0 P12810 NUT CASTLE M24 P12815 BOLT M24x185 STRUCTURAL GR 8.8 P12886 Ø24xØ16x13mm SPACER BUSH P12930 TRACK ROD RH FRONT 4.6m X-PRESS SL P14009 DISC FRAME 4.6m RH P14014 TRACKROD REAR P14055 SPACER BUSH - 10mm P14216 DISC BLADE Ø457x6 P15438 ANGLE GUIDE P17076 ADJUSTER 350-600 X-Press Operating Instructions...
  • Page 62 7. Parts and Assembly X-Press Operating Instructions...
  • Page 63 NUT LOCK M30 P02602 WASHER FLAT M16 P02603 WASHER FLAT M20 P02608 WASHER FLAT M30 P11462 DISC BLADE Ø515x6 P12620 TOP PLATE P12621 SPACER Ø36xØ16.5x31mm P12622 TRACK ARM P12783 LYNCH PIN CAT 0 P12810 NUT CASTLE M24 P12815 BOLT M24x185 STRUCTURAL GR 8.8 P12886 Ø24xØ16x13mm SPACER BUSH P12928 TRACK ROD FRONT LH 4.6SL X-PRESS P14008 DISC FRAME 4.6m LH P14014 TRACKROD REAR P14055 SPACER BUSH - 10mm P14216 DISC BLADE Ø457x6 P15438 ANGLE GUIDE P17076 ADJUSTER 350-600 X-Press Operating Instructions...
  • Page 64 7. Parts and Assembly X-Press Operating Instructions...
  • Page 65 LYNCH PIN CAT 0 P12810 NUT CASTLE M24 P12815 BOLT M24x185 STRUCTURAL GR 8.8 P12886 Ø24xØ16x13mm SPACER BUSH P12897 TRACK ROD RH FRONT 5.5m X-PRESS SL P14011 DISC FRAME 5.5m RH P14015 TRACKROD REAR P14055 SPACER BUSH - 10mm P14216 DISC BLADE Ø457x6...
  • Page 66 7. Parts and Assembly X-Press Operating Instructions...
  • Page 67 P02603 WASHER FLAT M20 P02608 WASHER FLAT M30 P11462 DISC BLADE Ø515x6 5 HOLES Ø13 PCD113 P12620 TOP PLATE P12621 SPACER Ø36xØ16.5x31mm P12622 TRACK ARM P12783 LYNCH PIN CAT 0 P12810 NUT CASTLE M24 P12815 BOLT M24x185 STRUCTURAL GR 8.8 P12886 Ø24xØ16x13mm SPACER BUSH P12896 TRACK ROD FRONT LH 5.5SL X-PRESS P14010 DISC FRAME 5.5 LH P14015 TRACKROD REAR 11-550mm P14055 SPACER BUSH - 10mm P14216 DISC BLADE Ø457x6 5 HOLES Ø13 PCD113 P15438 ANGLE GUIDE P17076 ADJUSTER 350-600 X-Press Operating Instructions...
  • Page 68 7. Parts and Assembly X-Press Operating Instructions...
  • Page 69 P02011 NUT LOCK M30 P02602 WASHER FLAT M16 P02603 WASHER FLAT M20 P02608 WASHER FLAT M30 P11462 DISC BLADE Ø515x6 P12620 TOP PLATE P12621 SPACER Ø36xØ16.5x31mm P12622 TRACK ARM P12783 LYNCH PIN CAT 0 P12810 NUT CASTLE M24 P12815 BOLT M24x185 STRUCTURAL GR 8.8 P12821 TRACK ROD RH FRONT 6.6m X-PRESS SL P12886 Ø24xØ16x13mm SPACER BUSH P14013 DISC FRAME 6.6 RH P14016 TRACKROD - REAR P14055 SPACER BUSH - 10mm P14216 DISC BLADE Ø457x6 P15438 ANGLE GUIDE P17076 ADJUSTER 350-600 X-Press Operating Instructions...
  • Page 70 7. Parts and Assembly X-Press Operating Instructions...
  • Page 71 NUT LOCK M30 P02602 WASHER FLAT M16 P02603 WASHER FLAT M20 P02608 WASHER FLAT M30 P11462 DISC BLADE Ø515x6 P12620 TOP PLATE P12621 SPACER Ø36xØ16.5x31mm P12622 TRACK ARM P12783 LYNCH PIN CAT 0 P12810 NUT CASTLE M24 P12815 BOLT M24x185 STRUCTURAL GR 8.8 P12822 TRACK ROD FRONT LH 6.6SL X-PRESS P12886 Ø24xØ16x13mm SPACER BUSH P14012 DISC FRAME 6.6m LH P14016 TRACKROD - REAR P14055 SPACER BUSH - 10mm P14216 DISC BLADE Ø457x6 P15438 ANGLE GUIDE P17076 ADJUSTER 350-600 X-Press Operating Instructions...
  • Page 72 7. Parts and Assembly X-Press Operating Instructions...
  • Page 73 7. Parts and Assembly DISC UNIT ASSEMBLY RH AS3210 ITEM PART NO DESCRIPTION COMMENTS AS3129 DISC ARM ASSEMBLY RH P14600 P02037 WASHER SPRING M12 P02601 WASHER FLAT M12 P07229 NUT LOCK M12 FINE 1.5 P12782 SPRUNG LEAF 20mm P13174 BOLT M12x50 GR10.9 1.5P P15926 BOLT M12x20 GR8.8x1.25 X-Press Operating Instructions...
  • Page 74 7. Parts and Assembly X-Press Operating Instructions...
  • Page 75 7. Parts and Assembly DISC UNIT ASSEMBLY LH AS3211 ITEM PART NO DESCRIPTION COMMENTS AS3130 DISC ARM ASSEMBLY LH P14601 P02037 WASHER SPRING M12 P02601 WASHER FLAT M12 P07229 NUT LOCK M12 FINE 1.5 P12782 SPRUNG LEAF 20mm P13174 BOLT M12x50 GR10.9 1.5P P15926 BOLT M12x20 GR8.8x1.25 X-Press Operating Instructions...
  • Page 76 7. Parts and Assembly X-Press Operating Instructions...
  • Page 77 7. Parts and Assembly DISC UNIT ASSEMBLY TWIN LH AS4148 ITEM PART NO DESCRIPTION COMMENTS P02037 WASHER SPRING M12 P02601 WASHER FLAT M12 P07229 NUT LOCK M12 FINE 1.5 P12782 SPRUNG LEAF 20mm P13174 BOLT M12x50 GR10.9 1.5P P15926 BOLT M12x20 GR8.8x1.25 P17550 DISC ARM UNIT DOUBLE LH X-Press Operating Instructions...
  • Page 78 7. Parts and Assembly X-Press Operating Instructions...
  • Page 79 7. Parts and Assembly DISC ARM ASSEMBLY RH AS3129 ITEM PART NO DESCRIPTION COMMENTS P12414 SEAL 64x45x9.5 NOT AVAILABLE INDIVIDUALY P12900 NIPPLE - GREASE M8 P12907 NUT CASTLE M27x1.5 P12908 SPRING PIN P14591 DISC ARM RH P14593 HUB CASTING P14594 HUB CAP P14595 BEARING 32008 40x68x19 NOT AVAILABLE INDIVIDUALY P14596 BEARING 32206 30x62x21 NOT AVAILABLE INDIVIDUALY P12415 BEARING AND SEAL KIT COMPLETE INCLUDES ITEMS 1,8,9 X-Press Operating Instructions...
  • Page 80 7. Parts and Assembly X-Press Operating Instructions...
  • Page 81 7. Parts and Assembly DISC ARM ASSEMBLY LH AS3130 ITEM PART NO DESCRIPTION COMMENTS P12414 SEAL 64x45x9.5 NOT AVAILABLE INDIVIDUALY P12900 NIPPLE - GREASE M8 P12907 NUT CASTLE M27x1.5 P12908 SPRING PIN P14592 DISC ARM LH P14593 HUB CASTING P14594 HUB CAP P14595 BEARING 32008 40x68x19 NOT AVAILABLE INDIVIDUALY P14596 BEARING 32206 30x62x21 NOT AVAILABLE INDIVIDUALY P12415 BEARING AND SEAL KIT COMPLETE INCLUDES ITEMS 1,8,9 X-Press Operating Instructions...
  • Page 82 7. Parts and Assembly X-Press Operating Instructions...
  • Page 83 7. Parts and Assembly DISC FRAME ADJUSTER ASSEMBLY AS2157 ITEM PART NO DESCRIPTION COMMENTS P14097 CAT 3 TOPLINK C/W CLEVIS ENDS P00017 BOLT M24x100 GR. 8.8 P02604 WASHER FLAT M24 Ø50 P02010 NUT LOCK M24 P08802 SHIM KIT 7 PIECE X-Press Operating Instructions...
  • Page 84 7. Parts and Assembly X-Press Operating Instructions...
  • Page 85 7. Parts and Assembly WING ASSEMBLY - R/H 4.6m AS4100 ITEM PART NO DESCRIPTION COMMENTS P00071 NIPPLE - GREASE P01645 BUSH SPRUNG - Ø32xØ26x30 P02010 NUT LOCK M24 P02604 WASHER FLAT M24 Ø50 P12610 BOLT M24x120 GR 10.9 STR P17820 WING RH - 4.6m X-Press Operating Instructions...
  • Page 86 7. Parts and Assembly X-Press Operating Instructions...
  • Page 87 7. Parts and Assembly WING ASSEMBLY LH - 4.6m AS4101 ITEM PART NO DESCRIPTION COMMENTS P00071 NIPPLE - GREASE P01645 BUSH SPRUNG - Ø32xØ26x30 P02010 NUT LOCK M24 P02604 WASHER FLAT M24 Ø50 P12610 BOLT M24x120 GR 10.9 STR P17821 WING LH - 4.6m X-Press Operating Instructions...
  • Page 88 7. Parts and Assembly X-Press Operating Instructions...
  • Page 89 7. Parts and Assembly WING ASSEMBLY RH - 5.5m AS4102 ITEM PART NO DESCRIPTION COMMENTS P00071 NIPPLE - GREASE P01645 BUSH SPRUNG - Ø32xØ26x30 P02010 NUT LOCK M24 P02604 WASHER FLAT M24 Ø50 P12610 BOLT M24x120 GR 10.9 STR P17822 WING RH - 5.5m X-Press Operating Instructions...
  • Page 90 7. Parts and Assembly X-Press Operating Instructions...
  • Page 91 7. Parts and Assembly WING ASSEMBLY LH - 5.5m AS4103 ITEM PART NO DESCRIPTION COMMENTS P00071 NIPPLE - GREASE P01645 BUSH SPRUNG - Ø32xØ26x30 P02010 NUT LOCK M24 P02604 WASHER FLAT M24 Ø50 P12610 BOLT M24x120 GR 10.9 STR P17823 WING LH - 5.5m X-Press Operating Instructions...
  • Page 92 7. Parts and Assembly X-Press Operating Instructions...
  • Page 93 7. Parts and Assembly WING ASSEMBLY - RH 6.6m AS4104 ITEM PART NO DESCRIPTION COMMENTS P00071 NIPPLE - GREASE P01645 BUSH SPRUNG - Ø32xØ26x30 P02010 NUT LOCK M24 P02604 WASHER FLAT M24 Ø50 P12610 BOLT M24x120 GR 10.9 STR P17824 WING RH - 6.6m X-Press Operating Instructions...
  • Page 94 7. Parts and Assembly X-Press Operating Instructions...
  • Page 95 7. Parts and Assembly WING ASSEMBLY - LH 6.6m AS4105 ITEM PART NO DESCRIPTION COMMENTS P00071 NIPPLE - GREASE P01645 BUSH SPRUNG - Ø32xØ26x30 P02010 NUT LOCK M24 P02604 WASHER FLAT M24 Ø50 P12610 BOLT M24x120 GR 10.9 STR P17825 WING LH - 6.6m X-Press Operating Instructions...
  • Page 96 7. Parts and Assembly X-Press Operating Instructions...
  • Page 97 7. Parts and Assembly DD700 ROLL ASSEMBLY RH AS3258 ITEM PART NO DESCRIPTION COMMENTS AS0775 AXLE ASSEMBLY - DD700 5 RINGS P09560 SCRAPER STEM LH P02037 WASHER SPRING M12 P10870 BOLT M12x30 GR. 8.8 P02602 WASHER FLAT M16 P02008 NUT LOCK M16 'TYPE T' DIN 985 P06802 BOLT U M16 GR8.8 190x117 P09558 SCRAPER PLATE P10029 SCRAPER 1 1/2 J220112460 P09559 SCRAPER STEM RH P04179 WASHER FLAT M12 Ø38 X-Press Operating Instructions...
  • Page 98 7. Parts and Assembly X-Press Operating Instructions...
  • Page 99 7. Parts and Assembly DD700 ROLL ASSEMBLY LH AS3259 ITEM PART NO DESCRIPTION COMMENTS AS0775 AXLE ASSEMBLY - DD700 5 RINGS P02008 NUT LOCK M16 'TYPE T' DIN 985 P02037 WASHER SPRING M12 P02602 WASHER FLAT M16 P04179 WASHER FLAT M12 Ø38 P06802 BOLT U M16 GR8.8 190x117 P09558 SCRAPER PLATE P09559 SCRAPER STEM RH P09560 SCRAPER STEM LH P10029 SCRAPER 1 1/2 J220112460 P10870 BOLT M12x30 GR. 8.8 X-Press Operating Instructions...
  • Page 100 7. Parts and Assembly X-Press Operating Instructions...
  • Page 101 7. Parts and Assembly DD700 ROLL ASSEMBLY - 5.5m RH AS3260 ITEM PART NO DESCRIPTION COMMENTS AS0776 AXLE ASSEMBLY - DD700 6 RINGS P02008 NUT LOCK M16 'TYPE T' DIN 985 P02037 WASHER SPRING M12 P02602 WASHER FLAT M16 P04179 WASHER FLAT M12 Ø38 P06802 BOLT U M16 GR8.8 190x117 P09558 SCRAPER PLATE P09559 SCRAPER STEM RH P09560 SCRAPER STEM LH P10029 SCRAPER 1 1/2 J220112460 P10870 BOLT M12x30 GR. 8.8 X-Press Operating Instructions...
  • Page 102 7. Parts and Assembly X-Press Operating Instructions...
  • Page 103 7. Parts and Assembly DD700 ROLL ASSEMBLY - 5.5m LH AS3261 ITEM PART NO DESCRIPTION COMMENTS AS0776 AXLE ASSEMBLY - DD700 6 RINGS P02008 NUT LOCK M16 'TYPE T' DIN 985 P02037 WASHER SPRING M12 P02602 WASHER FLAT M16 P04179 WASHER FLAT M12 Ø38 P06802 BOLT U M16 GR8.8 190x117 P09558 SCRAPER PLATE P09559 SCRAPER STEM RH P09560 SCRAPER STEM LH P10029 SCRAPER 1 1/2 J220112460 P10870 BOLT M12x30 GR. 8.8 X-Press Operating Instructions...
  • Page 104 7. Parts and Assembly X-Press Operating Instructions...
  • Page 105 7. Parts and Assembly DD700 ROLL ASSEMBLY - 6.6m RH AS3262 ITEM PART NO DESCRIPTION COMMENTS AS0643 AXLE ASSEMBLY - DD700 7 RINGS P02008 NUT LOCK M16 'TYPE T' DIN 985 P02037 WASHER SPRING M12 P02602 WASHER FLAT M16 P04179 WASHER FLAT M12 Ø38 P06802 BOLT U M16 GR8.8 190x117 P09558 SCRAPER PLATE P09559 SCRAPER STEM RH P09560 SCRAPER STEM LH P10029 SCRAPER 1 1/2 J220112460 P10870 BOLT M12x30 GR. 8.8 X-Press Operating Instructions...
  • Page 106 7. Parts and Assembly X-Press Operating Instructions...
  • Page 107 WASHER SPRING M12 P02602 WASHER FLAT M16 P04179 WASHER FLAT M12 Ø38 P06802 BOLT U M16 GR8.8 190x117 P09558 SCRAPER PLATE P09559 SCRAPER STEM RH P09560 SCRAPER STEM LH P10029 SCRAPER 1 1/2 J220112460 P10870 BOLT M12x30 GR. 8.8 X-Press Operating Instructions...
  • Page 108 7. Parts and Assembly X-Press Operating Instructions...
  • Page 109 7. Parts and Assembly AXLE ASSEMBLY DD700 AS0775 5 RINGS ITEM PART NO DESCRIPTION COMMENTS AS0658 PILLAR ASSEMBLY DD600 P07727 AXLE Ø60x1135 P08190 DD 600 - NUT SPOOL P08994 DD RING Ø700 P08191 DD 600 - INTERNAL SPACER P08189 DD 600 - BEARING SPOOL P08188 DD 600 - SPOOL P02489 PIN SPLIT Ø10x100 P01698 NUT CASTLE M60 X-Press Operating Instructions...
  • Page 110 7. Parts and Assembly X-Press Operating Instructions...
  • Page 111 7. Parts and Assembly AXLE ASSEMBLY DD700 AS0776 6 RINGS ITEM PART NO DESCRIPTION COMMENTS AS0658 PILLAR ASSEMBLY DD600 P07728 AXLE Ø60x1369 P08190 DD 600 - NUT SPOOL P08994 DD RING Ø700 P08191 DD 600 - INTERNAL SPACER P08189 DD 600 - BEARING SPOOL P08188 DD 600 - SPOOL P02489 PIN SPLIT Ø10x100 P01698 NUT CASTLE M60 X-Press Operating Instructions...
  • Page 112 7. Parts and Assembly X-Press Operating Instructions...
  • Page 113 7. Parts and Assembly AXLE ASSEMBLY DD700 AS0643 7 RINGS ITEM PART NO DESCRIPTION COMMENTS AS0658 PILLAR ASSEMBLY DD600 P07729 AXLE Ø60x1623 P08190 DD 600 - NUT SPOOL P08994 DD RING Ø700 P08191 DD 600 - INTERNAL SPACER P08189 DD 600 - BEARING SPOOL P08188 DD 600 - SPOOL P02489 PIN SPLIT Ø10x100 P01698 NUT CASTLE M60 X-Press Operating Instructions...
  • Page 114 7. Parts and Assembly X-Press Operating Instructions...
  • Page 115 7. Parts and Assembly PILLAR ASSEMBLY AS0658 DD600 + 700 ITEM PART NO DESCRIPTION COMMENTS P07696 PRESS ROLL PILLAR P05431 BEARING - PRESSED STEEL P08276 GREASE PIPE P08450 BEARING GUARD P08298 SPACER 10mm P00057 BOLT M16x60 GR. 8.8 P02602 WASHER FLAT M16 P02008 NUT LOCK M16 P01704 BOLT M16x50 GR. 8.8 P02603 WASHER FLAT M20 P02009 NUT LOCK M20 P01619 BOLT U M20 GR8.8 145x172 X-Press Operating Instructions...
  • Page 116 7. Parts and Assembly X-Press Operating Instructions...
  • Page 117 WASHER FLAT M16 P02603 WASHER FLAT M20 P05030 SCREW M12x55 CSK GR10.9 P05617 SCREW M12x65 CSK GR10.9 P06802 BOLT U M16 GR8.8 190x117 P12758 STUB AXLE END WASHER Ø50 P12950 BOLT M12x35 SOCKET CAP P13377 RETAINING PLATE P15186 DD600 RING - 275 BORE P15411 BOLT M20x80 GR10.9 CSK P15638 1/8TH BSP GREASE NIPPLE 45° P16163 15MM END SPACER RING P16237 ROLL TUBE - 2280mm P16371 END SPACER RING 20mm P16678 DDL 600 SPACER 8X58MM P16707 INTRNL SPACER 86X8M P17831 PILLAR RH - FOR P01834 P17832 PILLAR LH - FOR P01834 P17834 SCRAPER RAIL - 2300mm X-Press Operating Instructions...
  • Page 118 7. Parts and Assembly X-Press Operating Instructions...
  • Page 119 WASHER FLAT M16 P02603 WASHER FLAT M20 P05030 SCREW M12x55 CSK GR10.9 P05617 SCREW M12x65 CSK GR10.9 P06802 BOLT U M16 GR8.8 190x117 P12758 STUB AXLE END WASHER Ø50 P12950 BOLT M12x35 SOCKET CAP P13377 RETAINING PLATE P15186 DD600 RING - 275 BORE P15411 BOLT M20x80 GR10.9 CSK P15638 1/8TH BSP GREASE NIPPLE 45° P16163 15MM END SPACER RING P16237 ROLL TUBE - 2280mm P16371 END SPACER RING 20mm P16678 DDL 600 SPACER 8X58MM P16707 INTRNL SPACER 86X8M P17831 PILLAR RH - FOR P01834 P17832 PILLAR LH - FOR P01834 P17835 SCRAPER RAIL LH - 2300mm X-Press Operating Instructions...
  • Page 120 7. Parts and Assembly X-Press Operating Instructions...
  • Page 121 WASHER FLAT M12 P02602 WASHER FLAT M16 P02603 WASHER FLAT M20 P05030 SCREW M12x55 CSK GR10.9 P05617 SCREW M12x65 CSK GR10.9 P06802 BOLT U M16 GR8.8 190x117 P12758 STUB AXLE END WASHER Ø50 P12950 BOLT M12x35 SOCKET CAP P13377 RETAINING PLATE P15186 DD600 RING - 275 BORE P15411 BOLT M20x80 GR10.9 CSK P15638 1/8TH BSP GREASE NIPPLE 45° P16163 15MM END SPACER RING P16678 DDL 600 SPACER 8X58MM P16707 INTRNL SPACER 86X8M P17819 ROLL TUBE - 2705mm P17831 PILLAR RH - FOR P01834 P17832 PILLAR LH - FOR P01834 P17836 SCRAPER RAIL RH - 2850mm X-Press Operating Instructions...
  • Page 122 7. Parts and Assembly X-Press Operating Instructions...
  • Page 123 WASHER FLAT M12 P02602 WASHER FLAT M16 P02603 WASHER FLAT M20 P05030 SCREW M12x55 CSK GR10.9 P05617 SCREW M12x65 CSK GR10.9 P06802 BOLT U M16 GR8.8 190x117 P12758 STUB AXLE END WASHER Ø50 P12950 BOLT M12x35 SOCKET CAP P13377 RETAINING PLATE P15186 DD600 RING - 275 BORE P15411 BOLT M20x80 GR10.9 CSK P15638 1/8TH BSP GREASE NIPPLE 45° P16163 15MM END SPACER RING P16678 DDL 600 SPACER 8X58MM P16707 INTRNL SPACER 86X8M P17819 ROLL TUBE - 2705mm P17831 PILLAR RH - FOR P01834 P17832 PILLAR LH - FOR P01834 P17837 SCRAPER RAIL LH - 2850mm X-Press Operating Instructions...
  • Page 124 7. Parts and Assembly X-Press Operating Instructions...
  • Page 125 WASHER FLAT M20 P05030 SCREW M12x55 CSK GR10.9 P05617 SCREW M12x65 CSK GR10.9 P06802 BOLT U M16 GR8.8 190x117 P12758 STUB AXLE END WASHER Ø50 P12950 BOLT M12x35 SOCKET CAP P13377 RETAINING PLATE P15186 DD600 RING - 275 BORE P15411 BOLT M20x80 GR10.9 CSK P15638 1/8TH BSP GREASE NIPPLE 45° P16163 15MM END SPACER RING P16239 ROLL TUBE - 3285mm P16371 END SPACER RING 20mm P16373 END SPACER RING 10mm P16678 DDL 600 SPACER 8X58MM P16707 INTRNL SPACER 86X8M P17831 PILLAR RH - FOR P01834 P17832 PILLAR LH - FOR P01834 P17838 SCRAPER RAIL RH - 3305mm X-Press Operating Instructions...
  • Page 126 7. Parts and Assembly X-Press Operating Instructions...
  • Page 127 WASHER FLAT M20 P05030 SCREW M12x55 CSK GR10.9 P05617 SCREW M12x65 CSK GR10.9 P06802 BOLT U M16 GR8.8 190x117 P12758 STUB AXLE END WASHER Ø50 P12950 BOLT M12x35 SOCKET CAP P13377 RETAINING PLATE P15186 DD600 RING - 275 BORE P15411 BOLT M20x80 GR10.9 CSK P15638 1/8TH BSP GREASE NIPPLE 45° P16163 15MM END SPACER RING P16239 ROLL TUBE - 3285mm P16371 END SPACER RING 20mm P16373 END SPACER RING 10mm P16678 DDL 600 SPACER 8X58MM P16707 INTRNL SPACER 86X8M P17831 PILLAR RH - FOR P01834 P17832 PILLAR LH - FOR P01834 P17839 SCRAPER RAIL LH - 3305mm X-Press Operating Instructions...
  • Page 128 7. Parts and Assembly X-Press Operating Instructions...
  • Page 129 7. Parts and Assembly SCRAPER ASSEMBLY DDL150 AS4194 ITEM PART NO DESCRIPTION COMMENTS P01281 BOLT M12x100 GR. 8.8 P02007 NUT LOCK M12 P02600 WASHER FLAT M10 P02601 WASHER FLAT M12 P05534 NUT LOCK M10 P12778 BOLT M10x45 GR8.8 P17914 SCRAPER STEM P17916 SCRAPER STEM CLAMP PLATE P17956 SCRAPER PLATE 150MM X-Press Operating Instructions...
  • Page 130 7. Parts and Assembly X-Press Operating Instructions...
  • Page 131 WASHER FLAT M16 P02603 WASHER FLAT M20 P05030 SCREW M12x55 CSK GR10.9 P05617 SCREW M12x65 CSK GR10.9 P06802 BOLT U M16 GR8.8 190x117 P12758 STUB AXLE END WASHER Ø50 P12950 BOLT M12x35 SOCKET CAP P13377 RETAINING PLATE P15186 DD600 RING - 275 BORE P15411 BOLT M20x80 GR10.9 CSK P15638 1/8TH BSP GREASE NIPPLE 45° P16163 15MM END SPACER RING P16237 ROLL TUBE - 2280mm P16371 END SPACER RING 20mm P16530 DDL 600 SPACER 107MM P16707 INTRNL SPACER 86X8M P17831 PILLAR RH - FOR P01834 P17832 PILLAR LH - FOR P01834 P17834 SCRAPER RAIL - 2300mm X-Press Operating Instructions...
  • Page 132 7. Parts and Assembly X-Press Operating Instructions...
  • Page 133 WASHER FLAT M16 P02603 WASHER FLAT M20 P05030 SCREW M12x55 CSK GR10.9 P05617 SCREW M12x65 CSK GR10.9 P06802 BOLT U M16 GR8.8 190x117 P12758 STUB AXLE END WASHER Ø50 P12950 BOLT M12x35 SOCKET CAP P13377 RETAINING PLATE P15186 DD600 RING - 275 BORE P15411 BOLT M20x80 GR10.9 CSK P15638 1/8TH BSP GREASE NIPPLE 45° P16163 15MM END SPACER RING P16237 ROLL TUBE - 2280mm P16371 END SPACER RING 20mm P16530 DDL 600 SPACER 107MM P16707 INTRNL SPACER 86X8M P17831 PILLAR RH - FOR P01834 P17832 PILLAR LH - FOR P01834 P17835 SCRAPER RAIL LH - 2300mm X-Press Operating Instructions...
  • Page 134 7. Parts and Assembly X-Press Operating Instructions...
  • Page 135 WASHER FLAT M16 P02603 WASHER FLAT M20 P05030 SCREW M12x55 CSK GR10.9 P05617 SCREW M12x65 CSK GR10.9 P06802 BOLT U M16 GR8.8 190x117 P12758 STUB AXLE END WASHER Ø50 P12950 BOLT M12x35 SOCKET CAP P13377 RETAINING PLATE P15186 DD600 RING - 275 BORE P15411 BOLT M20x80 GR10.9 CSK P15638 1/8TH BSP GREASE NIPPLE 45° P16163 15MM END SPACER RING P16371 END SPACER RING 20mm P16530 DDL 600 SPACER 107MM P16707 INTRNL SPACER 86X8M P17819 ROLL TUBE - 2705mm P17831 PILLAR RH - FOR P01834 P17832 PILLAR LH - FOR P01834 P17836 SCRAPER RAIL RH - 2850mm X-Press Operating Instructions...
  • Page 136 7. Parts and Assembly X-Press Operating Instructions...
  • Page 137 WASHER FLAT M16 P02603 WASHER FLAT M20 P05030 SCREW M12x55 CSK GR10.9 P05617 SCREW M12x65 CSK GR10.9 P06802 BOLT U M16 GR8.8 190x117 P12758 STUB AXLE END WASHER Ø50 P12950 BOLT M12x35 SOCKET CAP P13377 RETAINING PLATE P15186 DD600 RING - 275 BORE P15411 BOLT M20x80 GR10.9 CSK P15638 1/8TH BSP GREASE NIPPLE 45° P16163 15MM END SPACER RING P16371 END SPACER RING 20mm P16530 DDL 600 SPACER 107MM P16707 INTRNL SPACER 86X8M P17819 ROLL TUBE - 2705mm P17831 PILLAR RH - FOR P01834 P17832 PILLAR LH - FOR P01834 P17837 SCRAPER RAIL RH - 2850mm X-Press Operating Instructions...
  • Page 138 7. Parts and Assembly X-Press Operating Instructions...
  • Page 139 WASHER FLAT M16 P02603 WASHER FLAT M20 P05030 SCREW M12x55 CSK GR10.9 P05617 SCREW M12x65 CSK GR10.9 P06802 BOLT U M16 GR8.8 190x117 P12758 STUB AXLE END WASHER Ø50 P12950 BOLT M12x35 SOCKET CAP P13377 RETAINING PLATE P15186 DD600 RING - 275 BORE P15411 BOLT M20x80 GR10.9 CSK P15638 1/8TH BSP GREASE NIPPLE 45° P16163 15MM END SPACER RING P16239 ROLL TUBE - 3285mm P16371 END SPACER RING 20mm P16530 DDL 600 SPACER 107MM P16707 INTRNL SPACER 86X8M P17831 PILLAR RH - FOR P01834 P17832 PILLAR LH - FOR P01834 P17838 SCRAPER RAIL RH - 3305mm X-Press Operating Instructions...
  • Page 140 7. Parts and Assembly X-Press Operating Instructions...
  • Page 141 WASHER FLAT M16 P02603 WASHER FLAT M20 P05030 SCREW M12x55 CSK GR10.9 P05617 SCREW M12x65 CSK GR10.9 P06802 BOLT U M16 GR8.8 190x117 P12758 STUB AXLE END WASHER Ø50 P12950 BOLT M12x35 SOCKET CAP P13377 RETAINING PLATE P15186 DD600 RING - 275 BORE P15411 BOLT M20x80 GR10.9 CSK P15638 1/8TH BSP GREASE NIPPLE 45° P16163 15MM END SPACER RING P16239 ROLL TUBE - 3285mm P16371 END SPACER RING 20mm P16530 DDL 600 SPACER 107MM P16707 INTRNL SPACER 86X8M P17831 PILLAR RH - FOR P01834 P17832 PILLAR LH - FOR P01834 P17839 SCRAPER RAIL LH - 3305mm X-Press Operating Instructions...
  • Page 142 7. Parts and Assembly X-Press Operating Instructions...
  • Page 143 7. Parts and Assembly SCRAPER ASSEMBLY DDL200 AS4150 ITEM PART NO DESCRIPTION COMMENTS P01281 BOLT M12x100 GR. 8.8 P02007 NUT LOCK M12 P02600 WASHER FLAT M10 P02601 WASHER FLAT M12 P05534 NUT LOCK M10 P12778 BOLT M10x45 GR8.8 P17871 SCRAPER PLATE P17914 SCRAPER STEM P17916 SCRAPER STEM CLAMP PLATE X-Press Operating Instructions...
  • Page 144 7. Parts and Assembly X-Press Operating Instructions...
  • Page 145 7. Parts and Assembly WIRING LOOM X-PRESS AS4089 ITEM PART NO DESCRIPTION COMMENTS P15562 LIGHT BOARD RRH COMPLETE P15563 LIGHT BOARD RLH COMPLETE P15881 CENTRE HARNESS P15883 RH TAIL LIGHT LOOM P15884 LH TAIL LIGHT LOOM P16018 TRACTOR PLUG LEAD X-Press Operating Instructions...
  • Page 146 7. Parts and Assembly X-Press Operating Instructions...
  • Page 147 BOLT M12x50 GR. 8.8 P03112 BOLT M12x150 GR. 8.8 P12690 BOLT M10x30 GR. 8.8 P13248 BRAKE CHAMBER OIL/AIR P13733 BLANKING CAP 3/8" P14540 DUST CAP P14544 AIR HOSE FITTING M22 P14547 AIR HOSE FITTING M22 P15189 BRAKED AXLE 6 STUD P15214 RELAY-EMERGENCY VALVE P15495 RETAINING PLATE P15503 BLANKING PLUG - M16 P15506 STR FITTING - M16 P15508 CHAMBER MOUNT LH P15513 CHAMBER MOUNT RH P15533 M/F REDUCER - M22-M16 P15540 TEST POINT M16 P15542 FLEXI AIR HOSE - 1000mm P15543 FLEXI AIR HOSE - 500mm X-Press Operating Instructions...
  • Page 148 7. Parts and Assembly X-Press Operating Instructions...
  • Page 149 WASHER FLAT M16 P05401 WASHER SPRING M6 P07981 NUT LOCK M6 P10293 BOLT M6x20 GR. 8.8 P12690 BOLT M10x30 GR. 8.8 P14497 AIR TANK 20L P14542 AIR TANK DRAIN P14547 AIR HOSE FITTING M22 P15209 PALM COUPLER STOWAGE P15210 INLINE AIR FILTER P15222 YELLOW AIR LINE P15223 RED AIR LINE P15224 SHUNT VALVE P15225 PALM COUPLING P15496 AIR TANK BRACKET P15497 MOUNTING STRAP P15498 BULKHEAD P15532 BLANKING PLUG P15534 AIR FITTING 90° M16 X-Press Operating Instructions...
  • Page 150 7. Parts and Assembly X-Press Operating Instructions...
  • Page 151 7. Parts and Assembly BRAKED AXLE ASSEMBLY - OIL AS2971 ITEM PART NO DESCRIPTION COMMENTS P02007 NUT LOCK M12 P02601 WASHER FLAT M12 P03087 BOLT M12x50 GR. 8.8 P03112 BOLT M12x150 GR. 8.8 P09318 T ADAPTOR 3/8" BSP P13248 BRAKE CHAMBER OIL/AIR P15189 BRAKED AXLE 6 STUD P15495 RETAINING PLATE P15503 BLANKING PLUG - M16 P15508 CHAMBER MOUNT LH P15513 CHAMBER MOUNT RH X-Press Operating Instructions...
  • Page 152 7. Parts and Assembly X-Press Operating Instructions...
  • Page 153 7. Parts and Assembly HOSE LAYOUT - HYDRAULIC BRAKES AS2982 ITEM PART NO DESCRIPTION COMMENTS P02263 DOWTY SEAL ½" BSP P03686 ADAPTOR MALE - MALE ½"-3/8" BSP P09318 T ADAPTOR 3/8" BSP P10128 QRC - BRAKE P13248 BRAKE CHAMBER OIL/AIR P15544 HA 1/4" X 7900mm P15545 HA 1/4" X 1235mm 90° SWEEP BOTH ENDS X-Press Operating Instructions...
  • Page 154 7. Parts and Assembly X-Press Operating Instructions...
  • Page 155 ITEM PART NO DESCRIPTION COMMENTS AS2359 REAR DRAWBAR HYDRAULICS P00071 NIPPLE - GREASE P00203 ADAPTOR MALE-MALE ½" BSP P00205 QUICK RELEASE MALE - ½" BSP P00206 ADAPTOR MALE-FEM ½" BSP P00774 SHUT OFF TAP ½" BSP P02263 DOWTY SEAL ½" BSP P02735 BULKHEAD ½" BSP P03686 ADAPTOR MALE - MALE ½"-3/8" BSP P03687 DOWTY SEAL 3/8" BSP P06216 ADAPTOR T SFOR ½" BSP P06217 ADAPTOR T SFOE ½" BSP P12888 CYLINDER Ø120x310 580 - 890 P12894 CYLINDER Ø120x310 580 - 890 P14172 BLANKING CAP 1/2" X-Press Operating Instructions...
  • Page 156 7. Parts and Assembly X-Press Operating Instructions...
  • Page 157 7. Parts and Assembly LIFT CIRCUIT - HYD. HOSE LAYOUT AS2159 ITEM PART NO DESCRIPTION COMMENTS P14076 HA 1/2 x 4850 90° P00185 HA 1/2 x 3350 P00184 HA 1/2 x 3050 P14079 HA 1/2 x 1250 90º/90° P14080 HA 1/2 x 850 90°/90° X-Press Operating Instructions...
  • Page 158 7. Parts and Assembly X-Press Operating Instructions...
  • Page 159 DOWTY SEAL ½" BSP P02733 ELBOW 1/2" BSP - F-F P02735 BULKHEAD ½" BSP P03686 ADAPTOR MALE - MALE ½"-3/8" BSP P03687 DOWTY SEAL 3/8" BSP P06217 ADAPTOR T SFOE ½" BSP P06219 BLANKING PLUG ½" BSP P06268 BLANKING PLUG - 1/4" BSP P07977 BLANKING PLUG 3/8" BSP P08516 GAUGE ADAPTOR ¼" BSP P08838 ACCUMULATOR 1.4L DIAPHRAGM 10b P09116 GAUGE ADAPTER 1/4" x 1/4" BSP P09117 PRESSURE GAUGE 250BAR P11785 ACCUMULATOR 0.7L 10 BAR P12056 DOC + PR RED. MANIFOLD J933499082 P12786 CYLINDER - Ø90x400 - 45 673 - 1073 P14090 CONNECTOR BLOCK 3/8" BSP P14172 BLANKING CAP 1/2" X-Press Operating Instructions...
  • Page 160 7. Parts and Assembly X-Press Operating Instructions...
  • Page 161 7. Parts and Assembly HYD. HOSE LAYOUT - X-PRESS 4.6m AS3385 ITEM PART NO DESCRIPTION COMMENTS P14076 HA 1/2" x 4850 90° P14081 HA 1/2" x 2050 90° P14082 HA 1/2" x 1950 90° P14083 HA 1/2" x 650 90°/90° P14084 HA 1/2" x 1050 90°/90° P14621 HA 1/2" x 650 90°/90° @ 90° P14622 HA 1/2" x 1050 90°/90° @ 90° P10199 HA 1/2" x 650 P14086 HA 1/2" x 300 X-Press Operating Instructions...
  • Page 162 7. Parts and Assembly X-Press Operating Instructions...
  • Page 163 DOWTY SEAL ½" BSP P02733 ELBOW 1/2" BSP - F-F P02735 BULKHEAD ½" BSP P03686 ADAPTOR MALE - MALE ½"-3/8" BSP P03687 DOWTY SEAL 3/8" BSP P06217 ADAPTOR T SFOE ½" BSP P06219 BLANKING PLUG ½" BSP P06268 BLANKING PLUG - 1/4" BSP P07977 BLANKING PLUG 3/8" BSP P08516 GAUGE ADAPTOR ¼" BSP P08838 ACCUMULATOR 1.4L DIAPHRAGM 10b P09116 GAUGE ADAPTER 1/4" x 1/4" BSP P09117 PRESSURE GAUGE 250BAR P11785 ACCUMULATOR 0.7L 10 BAR P12056 DOC + PR RED. MANIFOLD J933499082 P12786 CYLINDER - Ø90x400 - 45 673 - 1073 P14090 CONNECTOR BLOCK 3/8" BSP P14172 BLANKING CAP 1/2" X-Press Operating Instructions...
  • Page 164 7. Parts and Assembly X-Press Operating Instructions...
  • Page 165 7. Parts and Assembly AS2161 WING CIRCUIT - HYD. HOSES 5.5m & 6.6m ITEM PART NO DESCRIPTION COMMENTS P14076 HA 1/2" x 4850 90° P14081 HA 1/2" x 2050 90° P14082 HA 1/2" x 1950 90° P14083 HA 1/2" x 650 90°/90° P14084 HA 1/2" x 1050 90°/90° P14621 HA 1/2" x 650 90/90 @ 90° P14622 HA 1/2" x 1050 90/90 @ 90° P10199 HA 1/2" x 650 P14086 HA 1/2" x 300 P15253 HA 1/2" x 650 90°/90° @ 270° P15254 A 1/2" x 1050 90°/90° @ 270° X-Press Operating Instructions...
  • Page 166 7. Parts and Assembly X-Press Operating Instructions...
  • Page 167 7. Parts and Assembly REAR DRAWBAR HYDRAULICS AS2359 ITEM PART NO DESCRIPTION COMMENTS P02263 DOWTY SEAL ½" BSP P00203 ADAPTOR MALE-MALE ½" BSP P02730 QUICK RELEASE FEM. ½" BSP P00774 SHUT OFF TAP ½" BSP X-Press Operating Instructions...
  • Page 168 7. Parts and Assembly X-Press Operating Instructions...
  • Page 169 7. Parts and Assembly STICKER KIT X-PRESS 4.6M AS4145 ITEM PART NO DESCRIPTION COMMENTS P08923 DECAL - DD SMALL P11643 DECAL - FALLING WINGS P11645 DECAL - HAND TRAP P11694 DECAL - GREASE 10 HOURS P11695 DECAL - GREASE 50 HOURS P11700 DECAL - MADE GREAT P12558 DECAL - AXLE TENSION P12559 DECAL - UNBRAKED P15173 DECAL - GREASE 200 HOURS P15198 DECAL-SIMBA GP 65X114 P15260 DECAL - RED FLASH P15266 DECAL - 4.6m P15512 DECAL - SIDE MARKER LH P16646 DECAL - SIDE MARKER RH P17241...
  • Page 170 7. Parts and Assembly X-Press Operating Instructions...
  • Page 171 7. Parts and Assembly STICKER KIT X-PRESS 5.5M AS4146 ITEM PART NO DESCRIPTION COMMENTS P08923 DECAL - DD SMALL P11643 DECAL - FALLING WINGS P11645 DECAL - HAND TRAP P11694 DECAL - GREASE 10 HOURS P11695 DECAL - GREASE 50 HOURS P11700 DECAL - MADE GREAT P12558 DECAL - AXLE TENSION P12559 DECAL - UNBRAKED P15173 DECAL - GREASE 200 HOURS P15198 DECAL-SIMBA GP 65X114 P15260 DECAL - RED FLASH P15267 DECAL - 5.5m P15512 DECAL - SIDE MARKER LH P16646 DECAL - SIDE MARKER RH P17241...
  • Page 172 7. Parts and Assembly X-Press Operating Instructions...
  • Page 173 7. Parts and Assembly STICKER KIT X-PRESS 6.6M AS4147 ITEM PART NO DESCRIPTION COMMENTS P08923 DECAL - DD SMALL P11643 DECAL - FALLING WINGS P11645 DECAL - HAND TRAP P11694 DECAL - GREASE 10 HOURS P11695 DECAL - GREASE 50 HOURS P11700 DECAL - MADE GREAT P12558 DECAL - AXLE TENSION P12559 DECAL - UNBRAKED P15173 DECAL - GREASE 200 HOURS P15198 DECAL-SIMBA GP 65X114 P15260 DECAL - RED FLASH P15268 DECAL - 6.6m P15512 DECAL - SIDE MARKER LH P16646 DECAL - SIDE MARKER RH P17241...
  • Page 174 7. Parts and Assembly X-Press Operating Instructions...
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