Simba Flatliner 500 Operating Instructions Manual

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P12719 04/05/05

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Summary of Contents for Simba Flatliner 500

  • Page 1 P12719 04/05/05...
  • Page 2 Flatliner 500 Operating Instructions...
  • Page 3 Declaration of Conformity DECLARATION OF CONFORMITY Simba International Limited hereby declare that the Product described in this Operators Manual, and defined by the Serial Number Plate attached to the Chassis of the Machine (a part copy of which is detailed overleaf and must be completed indicating the relevant machine details), conforms with the following Directives and Regulations, and has been certified accordingly.
  • Page 4 Some specific items have additional warranty over and above the standard 12 months. Details of these can be obtained upon request directly from the distributor or Simba International Ltd. If the machine or part thereof supplied by the Company is not in accordance with the warranty given in clause 1 the Company will at its option: make good the machine or part thereof at the Company’s expense, or...
  • Page 5: Machine Identification

    Name: ..............Street: ..............Place: ..............Tel.: ..............Dealer's Customer No.: ............SIMBA Address: SIMBA Woodbridge Road Ind. Est. Sleaford Lincolnshire NG34 7EW Tel.: 01529 304654 Fax: 01529 413468 E-Mail: simba.international@simba.co.uk SIMBA Customer No.: ..............Flatliner 500 Operating Instructions...
  • Page 6 Flatliner 500 Operating Instructions...
  • Page 7: Table Of Contents

    4.5 DD Light Roll ......... 21 4.6 Scraped Crumbler ......21 4.7 Aqueel Roll ........21 4.8 Operation ........22 4.8.1 Mounted Machine Operation ..22 4.8.2 Trailing Kit Operation ....24 4.9 Work Instructions ......25 4.10 Checks ........25 Flatliner 500 Operating Instructions...
  • Page 8: Introduction

    SIMBA within 28 days after the damage occurred. • Operation (including preparation, remedying of faults in the operating sequence and 4.
  • Page 9: Safety Data

    No passengers are allowed pressurised fluids! Follow on the machine! the instructions in the Operating Instructions! Never reach into areas Never reach into any where there is a danger of revolving parts! being crushed by moving parts! Flatliner 500 Operating Instructions...
  • Page 10 Replace any signs that are missing or damaged. These instructions must be followed in order to prevent accidents. Inform other users of the warnings and safety instructions. Do not carry out any operations which may affect safe use of the machine. Flatliner 500 Operating Instructions...
  • Page 11: Use For The Intended Purpose

    Purpose The machine is to be put in operation only after instruction has been provided by an The SIMBA Flatliner 500 is built using the employee of the authorised dealer or an latest technology and in accordance with the employee of SIMBA. The “Machine relevant recognised safety regulations.
  • Page 12: Traffic Safety

    Spurting oil can cause injuries and fires! In case of injury, contact a doctor immediately. The socket and plugs for the hydraulic connections between the tractor and the machine should be colour-coded in order to avoid incorrect use. Flatliner 500 Operating Instructions...
  • Page 13: Changing Equipment

    • make sure that the operator is aware of Lubricate all the lubricating points to force the specific regulations relating to the out any trapped water. machine when driving on public roads. When carrying out servicing and maintenance work, retighten any loose screw connections. Flatliner 500 Operating Instructions...
  • Page 14: Maintenance Areas

    16 years of age. 1.9 Protective Equipment For operation and maintenance, you require: • Tight fitting clothing. • Strong protective gloves (to provide protection against sharp-edged machine components). • Protective goggles (to stop dirt getting into your eyes). Flatliner 500 Operating Instructions...
  • Page 15: Transportation/Installation

    • Check all hydraulic connections and lines (if driven off a low-loader. applicable) for damage. 2.2 Transportation The Flatliner 500 can be transported on public roads by hitching it up to a tractor or on a low- bed truck. • It is important to observe the permitted dimensions and weights when transporting the machine.
  • Page 16: When Driving On The Road

    Lower the machine so that it is supported. When manoeuvring the machine, • Disconnect hydraulic lines from the tractor. pay attention to your surroundings. • Unhitch the machine. Ensure that nobody is in the manoeuvring area (watch for children!). Flatliner 500 Operating Instructions...
  • Page 17: Technical Data

    3. Technical Data 3. Technical Data Flatliner 500 3.5m 3.8m 4.2m Trailing Kit Transport Width 2930mm 3465mm 3935mm 4245mm Working Width 2610mm 3150mm 3615mm 3930mm 2500mm 2660mm 2850mm 2950mm +2940mm Length Weight 1730kg 2250kg 2435kg 2760kg +1080kg No. of Tines / Tine Spacing...
  • Page 18: Adjustment/Operation

    Adjustable Tine Clamps Pro-Lift Tines Roll Adjusters Rear Roll Unit The SIMBA Flatliner 500 is a heavy duty ‘V’ framed subsoiler designed to operate at depths of 300-500mm. Adjustable tine clamps offer flexibility of spacing to provide optimum shatter. Depth control is achieved using the rear roll, ensuring maximum consolidation.
  • Page 19: Trailed Machines

    4. Adjustment / Operation Fig. 4.02: Flatliner 500 Trailing Kit 4.1.2 Trailing Kit For depth control in work, each wheel is set Hitch via toplink adjusters to the required working Drawbar depth. When in work the hydraulic cylinder on Transport Wheels each wheel is used in the fully closed position.
  • Page 20: Tines

    4. Adjustment / Operation 4.2 Tines 4.3 Pro-Lift Wings Standard Wing The Flatliner 500 is fitted with with Pro-Lift tines and points. The tines are arranged in a P09060 ‘V‘ frame to give lower draft requirements and the ability to work progressively deeper.
  • Page 21: Double Disc Roll

    4.7 Aqueel Roll The SIMBA Aqueel is a polyurethane based specialist self-cleaning tyre. The basic benefit of Aqueeled ground (reservoir tillage) is gained on light, easy working soils that can slump or compact.
  • Page 22: Operation

    4. Adjustment / Operation 4.8 Operation 4.8.1 Mounted Machines With the Flatliner 500 mounted on the tractor of the points and wings (shortening the toplink three-point linkage, lower the machine until the - A), and by minimising any draft control setting foot of the leading tine is resting on the on the tractor.
  • Page 23 Hard/Dry Conditions The Flatliner 500 achieves best results in dry conditions but under very hard/dry conditions it may produce large clods of soil at the surface. If the roll unit is unable to break these...
  • Page 24: Trailing Kit Operation

    Flatliner 500 Operating Instructions...
  • Page 25: Work Instructions

    4.9 Work Instructions 4.10 Checks Driving speed The working quality depends on the The Flatliner 500 can be driven at speeds of adjustments and checks made prior to and up to 15 kph. during work, as well as on regular servicing and maintenance of the machine.
  • Page 26: Servicing And Maintenance

    Avoid cleaning the roll bearings with a high- pressure hose or a direct water jet. The housing, screwed connections and ball bearings are not watertight. Flatliner 500 Operating Instructions...
  • Page 27: Preparation For Storage

    Always state the • Customer Number • Name and Address • Machine Model • Date of Purchase and Operating Hours • Type of Problem Flatliner 500 Operating Instructions...
  • Page 28: Maintenance Overview

    5. Servicing and Maintenance 5.7 Maintenance Overview Flatliner 500 Operating Instructions...
  • Page 29: Overview Of Lubricating Points

    5. Servicing and Maintenance 5.8 Overview of Lubricating Points Flatliner 500 lubrication points Number Interval Diag. No. DD600 Roll Bearings Daily 7.01 DD Light Bearings End of season 7.02 Scraped Crumbler Bearings End of season 7.03 Aqueel Roll Bearings End of season 7.04...
  • Page 30: Lubricating The Machine

    Vapours given off by cleaning agents and oils the proper manner. are also a potential health hazard. You should therefore not carry any oily cloths around. Change soiled work clothing as soon as possible. Always exercise extreme care and observe Flatliner 500 Operating Instructions...
  • Page 31: Measures In Case Of Injury Through Oil

    Oil-contaminated waste and used oil must be disposed of in accordance with current legislation. Waste oil must be collected and disposed of in accordance with local regulations. Never pour used oil into unsealed sewage systems or drains or onto the ground. Flatliner 500 Operating Instructions...
  • Page 32: Faults And Remedies

    6. Faults and Remedies 6. Faults and Remedies Flatliner 500 Fault Possible cause Remedy DD roller does not turn Bearing seized Replace bearing Scraper misaligned Re-align scraper Surface finish is uneven Not enough roll pressure Reduce draft control and cloddy...

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