Sanhua SEC60 Series Manual And Installation Instructions

Electronic expansion valve controller

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Electronic Expansion Valve Controller
SEC60x series
Manual / Installation Instructions
Cautions
1. This product may cause an electric shock in handling. Please do not attempt to open it with power turned on.
2. This product should be installed in a place fixed secured by a rack or panel.
3. This product can be used under the following environmental conditions:
● Indoor
● Pollution Degree 2
4. Power input must be within the designated ranges.
5. To turn on or turn off power supply for this product, please use the circuit breaker or switch of a standard product of
IEC 60947-1 or IEC 60947-3 product and install it within a close distance allowing convenient operation by user provided.
6. An output wire to be used for this product should be inflammable grade FV1(v-1 grade or above). The thickness of
the wire should be AWG 20 or above (0.50mm²).
7. To prevent it from an inductive noise, please maintain the high-voltage wire and power wire separated.
8. Please avoid installing the product in a place where a strong magnetism, noise, severe vibration and impact exist.
9. When extending the sensor wire, use a shield wire and do not extend it unnecessary long.
10. The sensor wire and signal wire should be away from the power and load wires using conduits separately installed.
11. Please avoid using the product near a device generating strong high frequency noise (high frequency welding machine,
high-frequency sewing machine, high-frequency radiotelegraph, high capacity SCR controller)
Features
• Advanced PID algorithm to ensure accurate automatic adjustment of superheat;
• Applicable for various refrigerants;
• Quick-Safe prevention of low and high superheat to ensure the system operating well at any
conditions;
• Small size, rail mounting design, easy to install;
• Energy efficient, achieving the most efficient use of the evaporator.
● At an altitude of 2000m or below
II-SEC60x-EN-R1709 1 / 12

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Summary of Contents for Sanhua SEC60 Series

  • Page 1 Electronic Expansion Valve Controller SEC60x series Manual / Installation Instructions Cautions 1. This product may cause an electric shock in handling. Please do not attempt to open it with power turned on. 2. This product should be installed in a place fixed secured by a rack or panel. 3. This product can be used under the following environmental conditions: ● Indoor ● Pollution Degree 2 ● At an altitude of 2000m or below 4. Power input must be within the designated ranges. 5. To turn on or turn off power supply for this product, please use the circuit breaker or switch of a standard product of IEC 60947-1 or IEC 60947-3 product and install it within a close distance allowing convenient operation by user provided. 6. An output wire to be used for this product should be inflammable grade FV1(v-1 grade or above). The thickness of the wire should be AWG 20 or above (0.50mm²). 7. To prevent it from an inductive noise, please maintain the high-voltage wire and power wire separated. 8. Please avoid installing the product in a place where a strong magnetism, noise, severe vibration and impact exist. 9. When extending the sensor wire, use a shield wire and do not extend it unnecessary long. 10. The sensor wire and signal wire should be away from the power and load wires using conduits separately installed. 11. Please avoid using the product near a device generating strong high frequency noise (high frequency welding machine, high-frequency sewing machine, high-frequency radiotelegraph, high capacity SCR controller) Features • Advanced PID algorithm to ensure accurate automatic adjustment of superheat; • Applicable for various refrigerants; • Quick-Safe prevention of low and high superheat to ensure the system operating well at any conditions; • Small size, rail mounting design, easy to install; • Energy efficient, achieving the most efficient use of the evaporator. II-SEC60x-EN-R1709 1 / 12...
  • Page 2: Basic Specification

    1. Basic specification Data Items Description Dimension 72(W)mm x 114(H)mm x 29(D)mm Power supply 24Vac +10%/-15%, 50/60Hz&24Vdc Power consumption Max 4W at 24Vdc Connection XHP Pressure sensor input Input Temperature sensor input Digital input Relay output(30Vdc/5A) Output EEV(uni-polar) output Operation Temp. -10~50 90%RH , Humidity≤ Storage Temp. -20~60 90%RH , Humidity≤ Model P-Sensor Type Description Application SEC601 Voltage A/C & HP -00 for Basic model SEC602 Current -R4 for model with RS485 SEC605 Voltage communication Refrigeration...
  • Page 3 Installation instructions for sensors Pressure sensor solder Position the sensor copper pressure inlet in the pressure socket present on the refrigerant pipe Braze the sensor using specific alloy (SilFos 15) Don’t direct the torch flame to the sensor Respect the maximum allowed temperature Pressure sensor thread Connect the pressure sensor with thread connection to the pressure socket directly or using a flexible pipe with 7/16-20 UNF thread (SAE Flare 1/4”) Torque Size Torque (Nm) (lbf.ft) M14 12.7 ~ 16.7 9.3 ~ 12.2 Installation location of Pressure Sensor Placed two-thirds of the riser is optimum, not more than 0.5mfrom the evaporator If a horizontal pipe is the only option, please install as shown in the illustration Pos. A (Pos.A): Pressure measurement with liquids, The tapping point should be at the side, near the bottom of the pipe. Do not measure the pressure from the top of the pipe (where it may be affected by airlocks) or the bottom (where it may be affected by dirt) Pos. B (Pos. B):The tapping point should be at the top so that no condensate reaches the sensor.
  • Page 4: Installation Notes

    3. Installation Notes Dimensions Scheme Connections NO. Function Description J1.1 AC24V or DC24V+ +24V Power input J1.2 AC/DC Power input port J1.3 24V (AC/DC 24V) -24V Power inputAC24V or DC24V- J1.4 J2.1 SIG Run / Stop signal input RUN RUN signal input port J2.2 GND Signal common J3.1 RS485 comm. Input/output TRX+RS485 comm. TRX+(A) RS485 J3.2 port TRX-RS485 comm. TRX-(B) J4.1 N.OAuxiliary relay - Normal Open contact J4.2 AUX-RLY Auxiliary relay output port...
  • Page 5: Operation Method

    4. Operation method LED and operating button Definition Description Display superheat PRESS Display pressure OPEN Display valve open ratio TEMP Display temperature C /bar Display the unit of temp./pressure LED Lighting when alarming Flickering at manual mode POWER Lighting at power up TX,RX Flickering at communication Parameter change mode Increase or upward Button Decrease or downward Parameter setting method Select and save 1) Press PRG button for 3s to setting parameters, select right password then press SEL button into the parameter setting;(if password is not correct, can only check parameter, but can't be changed) 2) Use UP/DOWN button move to the right menu then use SEL into the menu, select parameter by pressing SEL button; 3) Change the parameter value by UP/DOWN button, and press SEL to the next button; 4) Press SEL for 3s to save the parameters and exit the parameters setting mode. II-SEC60x-EN-R1709 5 / 12...
  • Page 6 40062 Refrigerant Currently for every controller 8 kinds of refrigerants Default mode can be chosen: SEC601/SEC602: In default mode,all DIP SW 22=R22, 410=R410A, 234=R1234ze, 34Y=R1234yf, is OFF 290=R290, 404=R404A, 407=R407C, 134=R134a SEC605/SEC606: EEV drive mode(Depends on DIP SW2 and 3) 404=R404A, 07A= R407A, 07F=R407F, DIP SW2: OFF, DIP SW3: OFF 448=R448A/R449A, 290=R290, 452=R452A, 744=R744, 1-2 PH excitation 134=R134a 500 pulses, 30PPS For SANHUA T/S series 3) EEV valve type DIP SW2: OFF, DIP SW3: ON If the default can't match your request, you can select 2 PH excitation type, the right parameter in menu3. 2000 pulses, 100PPS 40042 Expansion valve excitation type For SANHUA O series 40043 Expansion valve total pulse DIP SW2: ON, DIP SW3: ON 40044 Expansion valve open pulse drive by user Input at 40045 EEV drive speed(PPS) parameter 3 group Control method(Depends on DIP SW1 and 4) 4) Target superheat setting Set the target superheat of your system. If the target...
  • Page 7: Control Mode

    6. Control mode 1) Superheat control (DIP SW1: OFF, DIP SW4: OFF) Application parameters Function CODE Min. Max. Default Superheat set-point 0.5 Start open ratio 100 Start open ratio duration time 300 P: Proportional gain 0.1 99.9 I: Integral time 999 D: Derivative time 999 2) Drive function (DIP SW1: ON, DIP SW4: ON) Change operation mode to drive mode, using external reference signal of 4-20mA or 1-5V to drive the EEV. Now, the RUN signal should be ON II-SEC60x-EN-R1709 7 / 12...
  • Page 8 3) Temperature control (Hot gas bypass) (DIP SW1: OFF, DIP SW4: ON) It will be used when controlling temperature of control object accurately by adjusting by-pass amount of hot gas. Application parameters Function CODE Min. Max. Default Set point for control target * 0.5 Start open ratio 100 Start open ratio duration time 300 P: Proportional gain 0.1 99.9 I: Integral time 999 D: Derivative time 999 *Parameter will be changed and applied from superheat set point to temperature set point of control object. 4) Manual control mode (DIP SW1: ON, DIP SW4: OFF) Users can maintain valve open ratio arbitrarily. Change the DIP SW switch and then press UP/DOWN button, the valve will change the open ratio as the screen displayed. Now, all LED on the left side will be flickering. Run signal should be ON in this mode, if the Run signal is OFF, EEV will be closed immediately. II-SEC60x-EN-R1709 8 / 12...
  • Page 9: Parameters Table

    7. Parameters Table 1) Menu 1= 1.PR Add. Description Code Unit Step Min. Max. Default 40001 Superheat set point 0.1 0.5 40003 Start open ratio 100 40004 Start open ratio duration time Sec 600 40005 P: Proportional gain 0.1 0.1 99.9 40006 I: Integral time Sec 999 40007 D: Derivative time Sec 999 40008 Low SH alarm mode 0=No use 1=automatic return 2=manual return 40009 Low SH alarm value 0.1 0.5...
  • Page 10 2) Menu2=2.PR Add. Description Code Unit Step Min. Max. Default 40061 Password 999 22=R22, 410=R410A, 234=R1234ze, 34Y=R1234yf, 40062 Refrigerant (SEC601/SEC602) 290=R290, 404=R404A, 407=R407C, 134=R134a 404=R404A, 07A= R407A, 07F=R407F, 448=R448A/R449A, 40062 Refrigerant (SEC605/SEC606) 404 290=R290, 452=R452A, 744=R744, 134=R134a 12(SEC602/606) 40063 Pressure sensor MAX. range bar 20(SEC601/605) 40064 Pressure sensor MIN. range bar 1(SEC602/606)0 (SEC601/605) 40065 Pressure sensor offset correction 0.1 -9.9 9.9 40066 Temp. sensor offset correction 0.1 -20 19.9 40069 Jerk control ratio...
  • Page 11 cause malfunction or valve and system will be damaged. 4)Alarm mode Code Description Conditions for occurrence Way to clear Pressure sensor disconnection Disconnected If pressure sensor normal Pressure sensor short circuit Short circuited Temp. sensor disconnection Disconnected If temperature sensor normal Temp. sensor short circuit Short circuited If present pressure remains System check is needed. MOP alarm mode higher than set value of MOP Clear if present pressure value is during delay time less than the MPF If present pressure remains May caused by lack of refrigerant Low limit pressure alarm lower than set value of LOP Clear if present pressure is more mode during delay time than LPF If present SH remains higher System check is needed High superheat alarm mode than set value of HSH during Clear if present SH value is less delay time than the HSF If present SH remains lower System check is needed Low superheat alarm mode than set value of LSH during Clear if present SH value is more...
  • Page 12: Communication Protocol

    8. Communication Protocol 1) Specification Item Description Transmission line connection Multiple line Communication method RS485(2-wire, half-duplex) Baud-rate Default 9600BPS Parity, Data, Stop bit None,8 data, 1 stop Protocol Type Modbus RTU Mode Function Code Read Hold Registers (0×03) /Preset Single Register (0×06) Max. Read Word 32word Media Type Belden 9841/9842, LG LIREV-AMESB Poll interval 100ms 2) Status of Communication table Add. Function Unit Type SEC601 MMI 40073 EEV compulsory open ratio Analog INT 16 0.0-100.0 ×10 40099 Reset command Analog...

This manual is also suitable for:

Sec601Sec602Sec605Sec606

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