Grundfos IO 113 Installation And Operating Instructions Manual
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Grundfos IO 113 Installation And Operating Instructions Manual

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Summary of Contents for Grundfos IO 113

  • Page 1 GRUNDFOS INSTRUCTIONS IO 113 Installation and operating instructions Other languages http://net.grundfos.com/qr/i/98097396...

  • Page 2: Table Of Contents

    Sections 4-12 give important information about the product, as well as information on service, fault 1.1 Hazard statements finding and disposal of the product. The symbols and hazard statements below may appear in Grundfos installation and operating CONTENTS instructions, safety instructions and service Page instructions.

  • Page 3: Notes

    Grundfos installation and operating instructions, safety instructions and service instructions. Electric shock Death or serious personal injury - Before installing IO 113, make sure that Observe these instructions for explosion- the power supply has been switched off proof products. and that it cannot be accidentally switched on.

  • Page 4: Location

    Fig. 1 Module and DIN rail additional alarms, see section 4.8 ATEX/ IO 113 is prepared for mounting on a 35 mm DIN rail IEC Ex protection. (EN 50022). Fit the IO 113 module by hooking the top onto the DIN rail and clicking the bottom onto the rail.

  • Page 5: Emc-Compliant Installation

    It is especially important to ensure EMC-compliant installation of pumps with a frequency converter or when using more than one IO 113 in a cabinet. The following rules must be observed: • Connect the cable screen to earth.

  • Page 6: Electrical Connection

    The wiring diagrams below show the regular applications of WIO/WIA sensors, moisture switch, thermal switches, Pt100/Pt1000/PTC sensors, as well as sensor monitoring board SM 113 with speed sensor, vibration sensor and components. For information about setting the DIP switches, see section 4.2 DIP switch configuration. IO 113 IO 113 SM 113 P1 P2...
  • Page 7 1 2 3 4 5 6 7 8 9 10 11121314 P1 P2 P3 P4 P5 PA - WIO/WIA sensor PC - IO 113 with SM 113 module P1 P2 P3 P4 P5 1 2 3 4 5 6 7 8 9 10 11121314...

  • Page 8: Configuring The Product

    The insulation between the cabinet in 4.2 DIP switch configuration which the module is fitted and the sensor IO 113 must be configured for the connected pump input terminals must have a dielectric by means of the DIP switches. See fig.

  • Page 9: Pump Variant

    4.3 Pump variant IO 113 must be configured for the connected pump. The pump type designation indicates an A, B, C or D. Example 1, internal wiring: SE1 80 80 40 A Ex 4 5 1D Example 2, external wiring: SE2.90.250.2250.4.S.496.Ex.S.5.13.C.Q.S...

  • Page 10: Address For Bus Communication

    By default, the address is set to 231. When an SM 113 is used together with an IO 113 as a pair, SM 113 is slave. In one control system, a maximum of seven pairs may be used. Each IO 113 must be identified by a unique address, configured by means of DIP switches 3, 4 and 5.

  • Page 11: Sm 113 Sensor Detection And Address Setting

    See section 8. Fault finding the product. Change DIP switch 6 on IO 113 from OFF to ON, then switch from ON to OFF. 3 4 5 6 3 4 5 6 3 4 5 6 After approximately 5 seconds, SM 113 will reset and the sensor detection is completed.
  • Page 12 After approximately 5 seconds: After approximately 5 seconds: 3 4 5 6 3 4 5 6 3 4 5 6 3 4 5 6 3 4 5 6 3 4 5 6 IO 113_1 IO 113_2 IO 113_6 IO 113_1 IO 113_2 IO 113_6 Fig.

  • Page 13: Analog Outputs

    4.6 Analog outputs The analog outputs of IO 113 can be set to various types of output signal. Analog output Description 1 2 3 4 5 6 7 8 9 10 Analog output 2: Motor temperature G2 and A2. See fig.

  • Page 14: Bus Protocol

    GENIbus is a Grundfos standard protocol for Grundfos products. The Modbus protocol is used for communication between IO 113 and a control unit from another supplier. Bus protocol Description 1 2 3 4 5 6 7 8 9 10 11 12...

  • Page 15: Product Type

    4.9 Product type IO 113 must be configured for the connected pump by configuring DIP switches 11 and 12. Product type Description 1 2 3 4 5 6 7 8 9 10 11 12 Pump Pump with WIO sensor. 11 12 Pump Pump with WIA sensor.

  • Page 16: Commissioning The Product

    • control the pump via a frequency converter. 1. Switch on the power supply to IO 113 before When IO 113 is combined with an SM 113, it is also starting the pump. possible to monitor the following: 2. IO 113 now carries out a self-test. All indicator –...

  • Page 17: User Interface

    6.3 User interface 6.4 Indicator lights and their function On the front, IO 113 has seven indicator lights for sensor status. Figure shows the location of lights on IO 113, and the table explains their meanings. T1 T2 G1 A1 G2 A2 K1 K2 R1 R2...

  • Page 18: Description Of Indicator Lights

    Note: The indicator light is only active if the conductor for contactor status is connected (K1, K2). Service Yellow indicator light permanently on when there is a communication problem between IO 113 and SM 113. Yellow indicator light flashing when there is a warning. Immediate service is needed.

  • Page 19: Identification

    D1 D2 D3 D4 D5 D6 D7 D8 GENIbus 6.6.2 Nameplate protocol The nameplate is fitted on the side of IO 113. 1 2 3 4 5 6 7 8 9 10 11 12 P1 P2 P3 P4 P5 I1 I2 I3 Type V-No.

  • Page 20: Control Functions

    All alarms trip the alarm relay. The Max. 250 VAC alarm relay alarm relay is closed during normal operation. In case of alarm or if IO 113 is not Terminal for connected to the power supply, the Max. 250 VAC alarm relay relay opens and breaks the connection between T1 and T2.
  • Page 21 Earth Earth 0 VDC GND for supply 24 VAC voltage + 10 %/- 10 % Supply voltage to IO 113 24 VAC Positive for + 10 %/- 10 % supply voltage 24 VDC + 10 %/- 10 % RS-485 A...
  • Page 22 Pos. Terminal Description Data Function Diagram Digital output Terminal for 24 VDC alarm in case of Min. impedance Alarm for temperature too high in the too high stator 10 kΩ stator windings. The output is closed temperature Max. rated during normal operation. current 2.4 mA If an alarm occurs, the connection is GND for alarm...

  • Page 23: Fault Finding The Product

    Calibration. The water-in-oil sensor previously indicated water in the The power supply to IO 113 has Let the pump run for some oil, but now it indicates less than been interrupted. time and check again.

  • Page 24: Overview Of Alarms And Warnings

    (e.g. motor temperature too high). The relay opens and breaks the connection between T1 and T2 in case of alarm or if IO 113 is not connected to the power supply. An alarm is shown by the indicator lights on the front panel of IO 113 and via the four digital outputs.

  • Page 25: Calibration

    If this is done with used oil, the measurement of water in the oil may be incorrect. 11. Maintenance and service IO 113 cannot be serviced, nor does it need maintenance. If the module is faulty, it must be replaced. 12. Disposing of the product...
  • Page 26 I1 I2 I3 P1 P2 P3 P4 P5 Brown White WIO sensor WIO sensor Connection example DIGI-OUT IO111 24 V IO 113 DIGI IN DIGI OUT The 10 kΩ resistor is the minimum impedance required. The maximum current is 2.4 mA.
  • Page 27 Version B, S72-74-78 220 Vac L1 L2 L3 U V W T1 T2 G1 A1 G2 A2 K1 K2 R1 R2 Type: S2 90 250 2250 4 S 496 S 5 13 B Q A Y B D1 D2 D3 D4 D5 D6 D7 D8 Prod.
  • Page 28 Version B, S72-74-78 220 Vac L1 L2 L3 U V W T1 T2 G1 A1 G2 A2 K1 K2 R1 R2 Type: S2 90 250 2250 4 S 496 S 5 13 B Q A Y B Prod. No: D1 D2 D3 D4 D5 D6 D7 D8 Tmax: °C Hmax:...
  • Page 29 220 Vac L1 L2 L3 Version B, S72-74-78 U V W T1 T2 G1 A1 G2 A2 K1 K2 R1 R2 Type: S2 90 250 2250 4 S 496 S 5 13 B Q A Y B Prod. No: D1 D2 D3 D4 D5 D6 D7 D8 Tmax: °C Hmax:...
  • Page 30 Version D, S50-78 220 Vac L1 L2 L3 U V W T1 T2 G1 A1 G2 A2 K1 K2 R1 R2 Type: S2 90 250 2250 4 S 496 S 5 13 A Y B D1 D2 D3 D4 D5 D6 D7 D8 Prod.
  • Page 31 220 Vac L1 L2 L3 Version D, S50-78 U V W T1 T2 G1 A1 G2 A2 K1 K2 R1 R2 A Y B D1 D2 D3 D4 D5 D6 D7 D8 Type: S2 90 250 2250 4 S 1 2 3 4 5 6 7 8 9 10 496 S 5 13 Prod.
  • Page 32 Version D, S50-78 220 Vac L1 L2 L3 U V W T1 T2 G1 A1 G2 A2 K1 K2 R1 R2 Type: S2 90 250 2250 4 S 496 S 5 13 A Y B Prod. No: D1 D2 D3 D4 D5 D6 D7 D8 Tmax: °C Hmax:...
  • Page 33 YETKİLİ GRUNDFOS SERVİSLERİ Telefon İlgili Kişi Firma Adres Cep telefonu Eposta Faks GRUNDFOS GEBZE ORGANİZE SANAYİ BÖLGESİ. 0262 679 79 79 EMRAH ŞİMŞEK POMPA İHSAN DEDE CADDESİ.2.YOL 0553 259 51 63 esimsek@grundfos.com KOCAELİ 200.SOKAK.NO:204 GEBZE KOCAELİ 0262 679 79 05 SUNPO YEŞİLOBA MAH.
  • Page 34 Argentina China Hong Kong Bombas GRUNDFOS de Argentina S.A. GRUNDFOS Pumps (Shanghai) Co. Ltd. GRUNDFOS Pumps (Hong Kong) Ltd. Ruta Panamericana km. 37.500 Centro 10F The Hub, No. 33 Suhong Road Unit 1, Ground floor Industrial Garin Minhang District Siu Wai Industrial Centre 1619 Garín Pcia.
  • Page 35 Malaysia Serbia Turkey GRUNDFOS Pumps Sdn. Bhd. Grundfos Srbija d.o.o. GRUNDFOS POMPA San. ve Tic. Ltd. 7 Jalan Peguam U1/25 Omladinskih brigada 90b Sti. Glenmarie Industrial Park 11070 Novi Beograd Gebze Organize Sanayi Bölgesi 40150 Shah Alam Phone: +381 11 2258 740...
  • Page 36 98097396 08.2020 ECM: 1290252 www.grundfos.com...

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