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Van Guard ULTI Rack IN8002 Fitting Instructions Manual

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Fitting Instructions - Read instructions carefully before fitting and follow them for correct use
IN8002
ULTI Rack
1
1
5
This FITTING INSTRUCTION is the property of VAN GUARD ACCESSORIES LTD. and must not be used for
manufacturing purposes, copied nor communicated in any way to third parties without written
permission from VAN GUARD ACCESSORIES LTD.
IN8002_C
2
2
6
7
8
3
4
6
3
9
10
# PART NO. QTY
5
1
AS3007
2
AS3008
3
AS31161
4
ME0009
5
ME0010
6
MA6016
# PART NO. QTY
4
1
FX4008 (M8)
2
FX4027 (M8X55)
3
FX4139 (M8X20)
4
FX4001 (M8X40)
5
FX4007
6
MA6007
7
FX4036 (M8)
8
FX4011 (M8)
9
FX4015 (M6X30)
10
FX4016
(M6)
Van Guard Accessories Ltd
Fair Oak Close, Exeter Airport Business Park,
Exeter, Devon, EX5 2UL
www.van-guard.co.uk
IN8002 - PAGE 1 OF 7
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12
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6
2
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2
6
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Summary of Contents for Van Guard ULTI Rack IN8002

  • Page 1 (M6) Van Guard Accessories Ltd This FITTING INSTRUCTION is the property of VAN GUARD ACCESSORIES LTD. and must not be used for Fair Oak Close, Exeter Airport Business Park, manufacturing purposes, copied nor communicated in any way to third parties without written Exeter, Devon, EX5 2UL permission from VAN GUARD ACCESSORIES LTD.
  • Page 2 VGUR-009 460mm 460mm 415mm 415mm 415mm Vehicle: Citroen Relay: 2006 on Peugeot Boxer: 2006 on Fiat Ducato: 2006 on Wheel Base: L1 3000mm Roof Height: H1 395mm 920mm 1245mm Rear Doors: Twin 4963mm 3200mm VGUR-010 400mm 400mm 400mm 470mm 470mm 470mm Vehicle: Citroen Relay: 2006 on...
  • Page 3: Tools Required

    TOOLS REQUIRED Stick rubber pads to the underside of the roof brackets. Secure the roof brackets to the vehicles fixing points using locking clamps, M6x30 hex bolts and M6 flange nuts. The locking clamps have a cut out on the bottom flange which slots into the fixing post. 10MM X 2 13MM X 1 FX4008 (M8) X1...
  • Page 4 Tighten the M8 flange nuts to 12Nm. (WITH (WITHOUT ROLLER BRACKET) ROLLER BRACKET) (WITHOUT (WITH ROLLER BRACKET) ROLLER BRACKET) Assemble the side rails together using 1X M8x40 button bolt. Tighten using the Lift the side rails into position. Ensure that the side rails are connected to the roof supplied tool (FX4008).
  • Page 5 Adjust the position of the side rails to suit the rear roller. Push on the lever to secure the 3X fixed roof bars into positon. Place the remaining roof bars into position. See page 2 for the recommended distances between the roof bars. Once in position push on the lever to secure in place.
  • Page 6 Secure the roller spigot to the left hand roller bracket only using a M8 t bolt Assemble the roller spigot, M8 t bolt (FX4139) and M8 shakeproof washer together. (FX4139) and a M8 shakeproof washer. Ensure that the shakeproof is on the inside Place the assembly into the roller.
  • Page 7 Once the product has been fitted check fixings and parts to ensure they have been fully secured and tightened. Check fixings and parts at regular intervals. Any damaged or worn parts must be immediatey removed from the vehicle and replaced. NOTES: Maximum load capacity: 150KG (Including rack weight - please refer to page 2.) (Maximum load must be in accordance with the vehicle manufacturer’s load bearing capacity.

This manual is also suitable for:

Vgur-009Vgur-010Vgur-011